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Z2-7 Collection System Models: 540200800 Operator’s Manual Parts Manual Please read these instructions carefully and make sure you understand them before using the machine. MANUAL NO. 540200855 REV 3 (04/14/03)
Specifications Auxiliary Engine (For Gen I and Gen II Units Only) Height Length Width (without engine mount or vacuum assembly) Width (with engine mount and vacuum assembly) Engine Options Weight (without vacuum assembly) Weight (with 6 hp Kohler vacuum assembly) Capacity Hose Spindle Drive (For Gen II, iZ and Mini Units Only) (Will Not Fit on 72”...
Operators Guide Features and Controls (Auxiliary Engine) Top Assembly Latch Inlet Heat Upper Hose Shield Front Weight Front Weight Spring Boot Container Lower Hose Frame Vacuum Assembly Engine Mount...
Operators Guide Features and Controls (Spindle Drive) Top Assembly Latch Inlet Heat Hose Shield Front Weight Front Weight Spring Container Frame Assembly Hitch Hose Support...
General Information This manual will assist you in the safe operation and proper maintenance of your Husqvarna equipment. Read it thoroughly before attempting to operate the machine. Call your dealer or Husqvarna if additional information is required. The following safety symbols are used throughout the manual to alert you to information about...
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3 - Operation • Never run an engine in an enclosed area. • Only operate in good light, keeping away from holes and hidden hazards. • Slow down and use extra care on hillsides. Make turns gradually and at slow speed. Do not operate across the sides of slopes.
Operators Guide Unpacking Instructions 1. Wear gloves and eye protection. 2. Cut straps around carton and remove top. 3. Take hoses out of carton. 4. Remove wood pieces. NOTE: Watch for nails and wood splinters. 5. Slide carton sleeve out of bottom tray and lift over Z2-7 Assembly Instructions 1.
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Assembly Instructions (continued) 3. Attaching the Heat Shield Tools Required: 1/2” Wrench 1/2” Socket Ratchet 1. Locate two (2) holes in top corner brace plates of Hitch. 2. Aligning holes in bottom of Heat Shield, place Heat Shield onto Hitch. 3.
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Assembly Instructions (continued) 4. Attaching the Engine Mount and Vacuum Assembly Tools Required: 1. Ratchet 2. 1/2” Socket 3. 1/2" Wrench 4. 9/16” Wrench 5. 9/16” Socket 6. 7/16” Socket 7. Socket Extension 1. Slide the Engine Mount into the Frame as shown. 2.
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Assembly Instructions (continued) 5. Attaching a Spindle Drive Assembly 1. Remove the discharge chute. 2. Remove the right hand belt shield. 3. Remove the deck belt from the right spindle assembly sheave. 4. Remove this sheave but keep the ¼” square key and the two washers at hand for reinstal- lation.
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Assembly Instructions (continued) 6. Hose Attachment NOTE: Hoses may need to be trimmed to fit. If necessary, see the Hose Trimming section at the end of the Assembly Instructions. Tools Required: Flat screwdriver 1. Slide one hose clamp over each end of the 54" Lower Hose. Slide one end of the hose over the Vacuum Inlet Cover and the other end over the Boot discharge opening.
Auxiliary Engine Vacuum Assembly Servicing the Engine 1. Make sure that engine oil is at engine manufacturer’s recommended level (refer to engine manual). 2. Fill the fuel tank. Use fresh, clean, unleaded automotive gasoline. Pre-Start Check 1. Make sure the stop switch is in the OFF position and spark plug wire is disconnected. Pull the starter rope slowly to make certain there are no foreign objects in the blower housing.
Maintenance and Service Instructions Cleaning and Washing Regular cleaning, washing, and lubricating will prolong the service of the machine. NOTE: Use care with power washers to avoid damage to decals. Limit direct spray on these items. DO NOT EXCEED 1000 PSI WATER PRESSURE FOR CLEANING. For best results, clean exhaust screen inside container regularly.
Maintenance and Service Instructions Engine Service and Maintenance Follow the engine manufacturer’s maintenance instructions. Should any malfunction occur with the engine during the warranty period, take it to an Authorized Service Dealer. DO NOT tear down the engine, as this may void the Engine Manufacturer’s Warranty. NOTE: Refer to engine manufacturer’s owner’s manual for all engine service information.
Maintenance and Service Instructions Trouble Shooting Guide DANGER Before servicing unit wait for all moving parts to come to a complete stop. Turn engine off and remove the spark plug wire. PROBLEM Engine Does Not Start. 1. Spark plug wire disconnected. 2.
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Replacement Parts 540200817 Accessories, Auxiliary Engine PART NO. DESCRIPTION 540062092 Engine Mount 540097154 Hose, 7” x 54” 540097148 Hose, 7” x 48” 540092531 Front Weight 540200717 Small Parts Kit, including: 540097076 Hose Clamp 540099611 Bolt, Hex, 3/8”-16 x 2-1/2” 540000415 Washer, Flat, 3/8”...
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Replacement Parts 540200671 Boot for Gen II 540200818 Boot for Gen I 540200941 Boot for Gen II - 72” Deck ITEM PART NO. 1 ... 539200833 ... 1 ... Boot - Gen I ... 539200664 ... 1 ... Boot - Gen II & Gen II - 72” deck 2 ...
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540200798 Custom Kit for Mini Hitch FRONT WEIGHT BAR Parts List 540200810 Front Weight Bar ... 1 540092747 Clamp Plates ... 2 540092731 Holddown Bar... 1 540099065 3/8” Nylon Lock Nuts ... 4 540001765 3/8” x 3” Hex Bolts ... 4 540000415 3/8”...
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540200792 Custom Kit for Gen II 540200927 Custom Kit for Gen II - 72” Deck Hitch Spacer Skid Plates Hitch Spacer Hitch Nuts to Outside FRONT WEIGHT BAR Parts List 540020255 Front Weight Bar ... 1 540200921 Front Weight Bar, 72”...
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540200799 Custom Kit for Gen I Hitch FRONT WEIGHT BAR Parts List 540020255 Front Weight Bar ... 1 540092519 Clamp Plates ... 2 540092731 Holddown Bar ... 1 540099065 3/8” Nylon Lock Nuts ... 4 540099697 3/8” x 4-1/2” Hex Bolts ... 4 540000415 3/8”...
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Hitch FRONT WEIGHT BAR Parts List 540200932 Front Weight Bar ... 1 540200934 Clamp Plates ... 2 540092731 Holddown Bar ... 1 540099065 3/8” Nylon Lock Nuts ... 4 540990591 3/8” x 4-1/2” Hex Bolts ... 4 540000415 3/8” Flat Washer ... 8 540099616 #11 Cotter Pin ...