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CYBEX 515T Owner's Manual

Cardiovascular systems
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Cybex Sport+ (515T) Treadmill
Owner's and Service Manual
Cardiovascular Systems
Part Number LT-18115-4 Rev B
www.cybexinternational.com

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Summary of Contents for CYBEX 515T

  • Page 1 Cybex Sport+ (515T) Treadmill Owner’s and Service Manual Cardiovascular Systems Part Number LT-18115-4 Rev B www.cybexinternational.com...
  • Page 3 Owner’s and Service Manual Cardiovascular Systems Part Number LT-18115-4 Rev B Cybex and the Cybex logo are registered trademarks of Cybex International, Inc. Safety Sentry™ is a registered trademark of Cybex international, Inc. Polar is a registered trademark of Polar. DISCLAIMER: Cybex International, Inc.

  • Page 5: About This Manual

    About This Manual An Owner’s and Service Manual is shipped with each Cybex Sport+ treadmill. To purchase additional copies of this manual or any other Cybex manual, please do one of the following: • order online at www.cybexinternational.com • fax your order to 508-533-5183 •...
  • Page 6 Cybex Sport+ Treadmill Owner’s and Service Manual Page ii...
  • Page 7 Cybex Sport Treadmill Owner’s & Service Manual As a result of test reports and their evaluation by accredited laboratories, we are in possession of the following certificates for products which carry this marking: CAN/CSA-C22.2 No.68-92, Canada, USA UL Std. No. 1647, EN55022...
  • Page 8 Cybex Sport Treadmill Owner’s & Service Manual EN 61000-4-6 Electromagnetic compatibility (EMC) - Part 4-6: Testing and measurement techniques - Immunity to conducted disturbances, induced by radio-frequency fields EN 61000-4-8 Electromagnetic compatibility (EMC) - Part 4-8: Testing and measurement techniques...

  • Page 9: Table Of Contents

    Cybex Sport+ Treadmill Owner’s and Service Manual Table of Contents Front Pages Setup and Assembly About this Manual ....i Warnings/Cautions ....5-1 FCC Compliance Information .
  • Page 10 Cybex Sport+ Treadmill Owner’s and Service Manual This page intentionally left blank...

  • Page 11: Safety

    The power requirements for the Cybex Sport+ treadmill include a grounded, dedicated circuit, rated for one of the following: 115 VAC ±5%, 60 Hz and 20 amps; 208/220 VAC, 60 Hz and 15 amps or 230 VAC ±5%, 50 Hz and 15 amps.

  • Page 12: Important Safety Instructions

    Cybex Sport+ Treadmill Owner’s and Service Manual Important Safety Instructions (Save These Instructions) ! DANGER: To reduce the risk of electric shock, always unplug this treadmill from the electrical outlet immediately after using it and before cleaning it. ! WARNING: Serious injury could occur if these precautions are not observed. To reduce...
  • Page 13 • DO NOT attempt repairs, electrical or mechanical. Seek qualified repair personnel when servicing. If you live in the USA, contact Cybex Customer Service at 800-766-3211 (then press 64). If you live outside the USA, contact Cybex Customer Service at 508-533-4300.

  • Page 14: Warning Decals

    Cybex Customer Service at 800-766-3211. If you live outside of the USA, call 508-533-4300. For location or part number of labels, see the parts list and exploded-view diagram. This information can be found in the Service chapter in this manual or on Cybex web site at www.cybexinternational.com.

  • Page 15: Service Schedule

    Cybex Sport+ Treadmill Owner’s and Service Manual All maintenance activities shall be performed by qualified personnel. Failure to do so could result in serious injury. Service Schedule NOTE: This is the minimum recommended service. Date Mileage Service Initials 1. Determine mileage.
  • Page 16 Cybex Sport+ Treadmill Owner’s and Service Manual VARNING KOPPLA IFRÅN STRÖMMEN INNAN SERVICE UTFÖRS. Safety Page 1-6...

  • Page 17: Caution Decals

    Caution decals indicate a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. There are no caution decals used on the Cybex Sport+ treadmill. However, there is a caution in the installation instructions for initial installation only. See below.

  • Page 18: Emergency Stop Key (E-Stop)

    Cybex Sport+ Treadmill Owner’s and Service Manual Emergency Stop Key (e-stop) The e-stop key functions as the emergency stop. In an emergency situation, remove the e-stop key and the treadmill will come to a stop. Before using the treadmill, clip the e-stop key as described below.

  • Page 19: Technical Specifications

    Cybex Sport+ Treadmill Owner’s and Service Manual 2 - Technical Specifications Specifications Length: 79” (200 cm) Width: 32” (82 cm) Running Area: 20” x 60” (51 cm x 152 cm) Weight of Product: 385 lbs. (173 kg) Shipping Weight 415 lbs. (187 kg) Speed Range: 0.5 to 12.4 mph (0.8 to 20 kph) in 0.1 mph or 0.1 kph increments...
  • Page 20 Cybex Sport+ Treadmill Owner’s and Service Manual This page intentionally left blank Specifications Page 2-2...

  • Page 21: Operation

    Cybex Sport+ Treadmill Owner’s and Service Manual 3 - Operation Read and understand all instructions and warnings prior to using the treadmill. See all of the safety related information located in chapter 1. Terms and Symbols Used This section lists some of the common terms and symbols used in this chapter. Other terms and symbols are listed in this chapter as appropriate.

  • Page 22: Quick Operation Guide

    Cybex Sport+ Treadmill Owner’s and Service Manual Quick Operation Guide NOTE: Maximum user weight is 400 lbs. (181 kg). The following is a quick overview of the operation of the treadmill. For more information read Detailed Operation Guide in this chapter.
  • Page 23 Cybex Sport+ Treadmill Owner’s and Service Manual ! CAUTION: Do not stand on the running belt when starting the treadmill. Always place your feet on the two top steps when beginning a workout. 3. Place your feet on the two top steps located on each side of the running belt.

  • Page 24: Stopping The Treadmill

    Cybex Sport+ Treadmill Owner’s and Service Manual the contact heart rate grips. The left window will display the time elapsed. NOTE: During your workout the time will show in the format of minutes:seconds. The right window will display the current speed. See Figure 1.

  • Page 25: Immobilization Method

    Cybex Sport+ Treadmill Owner’s and Service Manual your workout and add to the time you already accumulated. If the Quick Start key has not been pressed during the 20 second pause, workout data will be cleared and the display will change to Dormant Mode.

  • Page 26: Data Readouts

    Cybex Sport+ Treadmill Owner’s and Service Manual Changing Speed — Press the Speed — keys to change the speed in increments of 0.1 mph or 0.10 kph. Minimum to maximum speed is from 0.5 - 12.4 mph (0.8 - 20 kph).

  • Page 27: Displaying Heart Rate

    Workout Review for up to 20 seconds. Displaying Heart Rate In order for the Cybex Sport+ to display your heart rate, hold the handgrips to use Contact Heart Rate. Contact Heart Rate — Hold the handgrips on the console crossbar until a heart rate is displayed, typically less than thirty seconds.

  • Page 28: Heart Rate Zone

    Cybex Sport+ Treadmill Owner’s and Service Manual Heart Rate Zone Heart Rate is described by the number of times your heart beats in a minute. At rest, the average adult will have a heart rate of about 72 beats per minute (bpm). As one begins to exercise, heart rate increases and continues to increase as exercise intensity or difficulty increases.

  • Page 29: Use Of Programs

    Cybex Sport+ Treadmill Owner’s and Service Manual The degree of incline can be related to % grade by taking the Tangent of the grade. For instance, 15% grade is equal to 8.53 Degrees (Tan(.15)=8.53º). The opposite is true to determine % Grade from Degree of incline (ArcTan (8.53º)=.15).

  • Page 30: Weight Loss

    Cybex Sport+ Treadmill Owner’s and Service Manual When you workout in Manual Mode, be sure to include a three-to-five minute warm-up and cool-down period. You can warm-up by setting a slow speed for walking/jogging on the treadmill at zero incline and then gradually increase the speed to the target for your workout.
  • Page 31 Cybex Sport+ Treadmill Owner’s and Service Manual Weight Loss Profiles Show Level 10 at 20 Minutes 12.4 20.0 — — — — — — — — 12.0 — — — — — 19.0 — — — — — — —...

  • Page 32: Cardio

    Cybex Sport+ Treadmill Owner’s and Service Manual Cardio Program Overview This program was designed for the exercise participant who wants to improve the overall efficiency of their cardio-respiratory system. Unlike some of the other treadmill programs that incorporate low and moderate intensity segments, the Cardio program contains overall higher intensity levels with more moderate recovery segments.
  • Page 33 Cybex Sport+ Treadmill Owner’s and Service Manual Cardio Profiles Show Level 10 at 20 Minutes 12.4 20.0 — — — — — — — — 12.0 — — — — — — — 19.0 — — — — — — —...
  • Page 34 Cybex Sport+ Treadmill Owner’s and Service Manual This page intentionally left blank Operation Page 3-14...

  • Page 35: Preventive Maintenance

    NOTE: Worn or damaged components shall be replaced immediately or the treadmill removed from service until the repair is made. NOTE: Cybex is not responsible for performing regular inspection and maintenance actions for your treadmill. Instruct all personnel in equipment inspection and maintenance actions and also in accident reporting/recording.

  • Page 36: Running Belt Maintenance

    Cybex Sport+ Treadmill Owner’s and Service Manual NOTE: Do not spray cleaning solution directly on the treadmill. Direct spraying could cause damage to the electronics and may void the warranty. ! WARNING: To prevent electrical shock, be sure that power is shut off and the treadmill is unplugged from the electrical outlet before performing any cleaning or maintenance procedures.
  • Page 37 E. Walk on the belt to see if it still slips. If it does restart this procedure at step 1 A. If you have to do this procedure three times and it still slips check the drive belt tension in the Service chapter or call Cybex Customer Service. Follow the next step to be sure the belt is centered.
  • Page 38 Cybex Sport+ Treadmill Owner’s and Service Manual A. With the treadmill running at 5 mph (8 kph) observe the running belt. If the belt tracks off center to the right or left the deck will become exposed. Use a 3/4” socket wrench to tighten the rear roller bolt on the side of the treadmill toward which the belt is moving.
  • Page 39 Deck in the Service chapter. 7. Clean under the belt. A. To minimize the effect of friction between the deck and the running belt, Cybex recommends cleaning the underside of the running belt and the top of the running deck surface by wiping them with a clean, dry towel. This cleaning should be done each time you check the belt and deck condition to prevent premature wear of the deck, running belt and the drive motor system.

  • Page 40: Other Preventive Maintenance

    Cybex Sport+ Treadmill Owner’s and Service Manual 8. Secure the top steps. A. Place each top step in position. See Figure 4. B. Using a Phillips head screwdriver, tighten the three screws that hold each top step in place. See Figure 4.

  • Page 41: Service Schedule

    Cybex Sport+ Treadmill Owner’s and Service Manual Service Schedule All maintenance activities shall be performed by qualified personnel. Failure to do so could result in serious injury. Service Schedule NOTE: This is the minimum recommended service. Date Mileage Service Initials 1.

  • Page 42: Log Sheet

    Cybex Sport+ Treadmill Owner’s and Service Manual Log Sheet Serial Number Date of Installation Date of Data Collection Total Miles/Kilometers Total Hours Motor Current @ 3 mph (4.8 kph) Motor Voltage @ 10 mph (16.1 kph) - without load - with 160 lbs. load...

  • Page 43: Setup And Assembly

    Cybex Sport+ Treadmill Owner’s and Service Manual 5 - Setup and Assembly Warnings/Cautions All warnings and cautions listed in this chapter are as follows: ! WARNING: Use extreme caution when assembling the treadmill. Failure to do so could result in injury.

  • Page 44: Electrical Power Requirements

    A. Lift up and remove the cardboard sleeve that surrounds the treadmill. B. Check to be sure that the following items are present. Check off ( ) each item as you find it. See Figure 1. If any of the parts are missing contact Cybex Customer Service. Setup...
  • Page 45 Cybex Sport+ Treadmill Owner’s and Service Manual Item Qty Part Number Description Varies Base with uprights and console attached AX-16724 Motor cover, center, with decals PL-16465 Motor cover, right (in box) PL-16464 Motor cover, left (in box) AX-16956 Hardware pack (in box)
  • Page 46 Cybex Sport+ Treadmill Owner’s and Service Manual C. Check off ( ) each item in the hardware pack as you find it. See Figure 2. Item Qty Part Number Description HS-16929 Screw, hex head whiz-lock 3-8-16 x 5-8 HS-16950 Screw, button head 5-16-18 x 7-8 HS-16939 Screw, Phillips head sems 10-32 x .75...
  • Page 47 Cybex Sport+ Treadmill Owner’s and Service Manual ! CAUTION: A minimum of two people are required to lift, move and assemble this treadmill. Always use proper lifting methods when moving heavy items. 4. Lift and move the treadmill. A. At least two people should lift and move the treadmill to a level location where you intend to leave it.
  • Page 48 Cybex Sport+ Treadmill Owner’s and Service Manual 6. Verify the model and voltage. A. Verify that you have the correct model by looking at the console and reading the model name. B. Verify that you have the correct voltage by looking at the lower board and reading the voltage sticker.
  • Page 49 Figure 8 9. Remove the left side panel. Note: If installing the A/V option, refer to the 515T and 530T A/V bracket installation instructions (supplied with the A/V bracket). A. Pull the left side panel away from the base. See Figure 9.
  • Page 50 Cybex Sport+ Treadmill Owner’s and Service Manual Front routing: a. Unwind the power cord and route it under the upright. b. Slide the grommet into the front exit hole with the curved end first. See Figure 10. Grommet Wire Ties...
  • Page 51 Cybex Sport+ Treadmill Owner’s and Service Manual 11. Attach the motor cover (three pieces). A. Using a Phillips head screwdriver, partially tighten each motor cover side (left and right) with four 10-32 x .75 Phillips head screws. See Figure 12.
  • Page 52 Cybex Sport+ Treadmill Owner’s and Service Manual Emergency Stop Button Emergency Stop Key Figure 13 Setup Assembly Page 5-10...

  • Page 53: Testing The Treadmill Operation

    (I). 3. The control panel will light up and be in the Dormant Mode. NOTE: Cybex recommends that the treadmill be unplugged or the on/off (I/O) power switch turned off (O) when it is not in use. 4. Press the Quick Start key. The treadmill begins a countdown “3...2...1” and sounds a tone for each count.

  • Page 54: Setting Operation Options

    Cybex Sport+ Treadmill Owner’s and Service Manual 11. Run the treadmill through its full % grade range. Press the Incline key until the treadmill reaches its highest grade (15%). Then press the Incline key until the treadmill is back to 0% grade.

  • Page 55: Customer Service

    Hours of phone service are Monday through Friday from 8:30 a.m. to 6:00 p.m. Eastern Standard Time. For Cybex customers living in the USA, contact Cybex Customer Service at 800-766-3211. For Cybex customers living outside the USA, contact Cybex Customer Service at 508-533-4300 or fax 508-533-5183.

  • Page 56: Damaged Parts

    Cybex Sport Treadmill Owner’s and Service Manual 4. At Cybex’s discretion, the technician may request that you return the problem part(s) to Cybex for evaluation and repair or replacement. The technician will assign you an RMA number and will send you an ARS label. The ARS label and RMA number must be clearly displayed on the outside of the package that contains the item(s) to be returned.

  • Page 57: Ordering Parts

    Cybex Sport Treadmill Owner’s and Service Manual Ordering Parts Visit www.cybexinternational.com to shop for parts online or fax your order to 508-533-5183. To speak with a customer service representative, call 800-766-3211 (for customers living within the USA) or 508-533-4300 (for customers outside the USA).
  • Page 58 Cybex Sport Treadmill Owner’s and Service Manual This page intentionally left blank Customer Service Page 6-4...

  • Page 59: Service

    ! WARNING: All maintenance activities shall be performed by qualified personnel. Failure to do so could result in serious injury. ! CAUTION: Use only Cybex replacement parts when servicing. Failure to do so could result in personal injury. ! WARNING: Disconnect the power cord before beginning this procedure.

  • Page 60: Test Mode

    Cybex Sport+ Treadmill Owner’s and Service Manual ! WARNING: All maintenance activities shall be performed by qualified personnel. Failure to do so could result in serious injury. For any service related concerns, call Cybex Customer Service at 800-766-3211 (for Cybex customers living within the USA).

  • Page 61: Led Functions

    Cybex Sport+ Treadmill Owner’s and Service Manual LED Functions LEDs are used to indicate the status of many of the treadmill inputs. After entering Test Mode refer to the following list to check that these LEDs are functioning properly: Distance key LED: On when 0% elevation sensor is active above 0% and off below 0%...

  • Page 62: Error Codes

    Cybex Sport+ Treadmill Owner’s and Service Manual Error Codes Error codes notify you of a problem condition and are displayed on the console. These codes can also help to indicate the part of the treadmill most likely to be causing the problem. Errors that present a hazard to the user provide a measure of safety by causing a one second beep, stopping the treadmill and locking out operation of the treadmill.
  • Page 63 D. Have a second person walk on the belt at 3 mph (4.8 kph) and take note of the load value in the top center display and the weight of the person. NOTE: Call Cybex Customer Service to confirm that the load is within acceptable range. Loads over 200 are generally unacceptable.

  • Page 64: Speed Sensor Adjustment

    E. Note the reading on the voltage meter then carefully remove both leads. Call Cybex Customer Service to find out if the reading is within an acceptable range.
  • Page 65 Cybex Sport+ Treadmill Owner’s and Service Manual 4. Adjust the speed sensor gap (if needed). A. Using a Phillips head screwdriver, loosen the screw that attaches the speed sensor to the motor saddle. See Figure 3 (speed sensor screw). B. Adjust the gap between the speed sensor and the flywheel to 3/16” (.48 cm) and tighten the screw.

  • Page 66: Ir Compensation

    Cybex Sport+ Treadmill Owner’s and Service Manual IR Compensation NOTE: This procedure is required after replacing the lower control board or the drive motor. Tools Required • Phillips head screwdriver • Plastic (or non-conductive), flat head screwdriver 1. Please read instructions thoroughly before performing this procedure.

  • Page 67: Speed Calibration

    Cybex Sport+ Treadmill Owner’s and Service Manual F. Using a plastic small flat head screwdriver, turn the IR control slightly in one direction as follows: • Turn clockwise to remove the slack from the belt • Turn counter-clockwise to remove the vibration or surging from the belt G.

  • Page 68: Running Belt And Deck

    Cybex Sport+ Treadmill Owner’s and Service Manual Running Belt and Deck NOTE: During this procedure you will have the option to remove the running deck, running belt, rubber mounts, rear roller, front roller and drive belt. Follow this procedure from step 1 even though the heading for some of these procedures will appear before the step where you remove that part.

  • Page 69: Rear Roller

    Cybex Sport+ Treadmill Owner’s and Service Manual 4. Remove the side panels. A. Pull each side panel out and off the treadmill. See Figure 5. 5. Remove the top steps. A. Using a Phillips head screwdriver, remove the three screws that hold one of the top steps in place.

  • Page 70: Front Roller

    Cybex Sport+ Treadmill Owner’s and Service Manual 7. Loosen the deck. A. Using a 7/16” open-end or socket wrench, remove the ten screws and ten washers that hold the deck in place. See Figure 7. NOTE: Leave the deck in place until step 9B.

  • Page 71: Drive Belt

    Cybex Sport+ Treadmill Owner’s and Service Manual B. Lift one side of the deck and slide it out of the running belt. C. Tilt up the left side of the front roller and slip the running belt off. 10. Inspect the rubber mounts.
  • Page 72 Cybex Sport+ Treadmill Owner’s and Service Manual D. Confirm that the drive belt is positioned three grooves over from the face of the flywheel and three grooves over from the face of the pulley. See Figure 10. NOTE: Failure to align the drive belt could cause squeaking.

  • Page 73: Drive Motor

    Cybex Sport+ Treadmill Owner’s and Service Manual 20. Secure the motor cover. A. Lower the motor cover center into position. See Figure 2. B. Using a Phillips head screwdriver, tighten the three screws on each side. NOTE: Be sure the screws are catching the center motor cover’s holes.
  • Page 74 Cybex Sport+ Treadmill Owner’s and Service Manual 4. Remove the motor straps and drive belt from the motor. A. Using 7/16” open end wrench, remove the nut on each motor strap and remove the motor straps from the motor saddle. See Figure 12.

  • Page 75: Motor Brushes

    Cybex Sport+ Treadmill Owner’s and Service Manual D. If you are replacing the drive belt, slip the drive belt off the front roller pulley and discard it. 7. Attach the front roller. A. Slide the new drive belt around the front roller.
  • Page 76 Cybex Sport+ Treadmill Owner’s and Service Manual ! CAUTION: If the drive motor is warm wait until it is cool to the touch before proceeding. The inside components may be hot. ! WARNING: Keep the motor dry. Do not get the inside of the motor wet.
  • Page 77 A. Squeeze each rectangular brush covers, insert it into the holes and then release. B. Push the round brush cover into its hole until it is flush with the motor. NOTE: If a cover is damaged, order Cybex replacement part number EH-16954 for the round cover or EH-16955 for the rectangular cover.
  • Page 78 Cybex Sport+ Treadmill Owner’s and Service Manual C. Using a straight-edge (such as the lower Nuts Motor Strap board shield), line up the face of the Screws Motor Exit flywheel pulley with the face of the front (Position Wire roller pulley until they are flush. See...
  • Page 79 Cybex Sport+ Treadmill Owner’s and Service Manual Tie Cables Away Wire Ties from Fan NOTE: The ferrite Ferrite is for internationally installed motors. Figure 18 E. Refer to the lower board shield Clips (3) to confirm the locations for the connectors and check to see that all of the cables are connected firmly.

  • Page 80: Elevation Motor

    Cybex Sport+ Treadmill Owner’s and Service Manual Elevation Motor Tools Required • Phillips head screwdriver • Wooden block 4” (10 cm) tall (2) • 9/16” Open end wrench • 9/16” Socket wrench ! WARNING: Disconnect the power cord before beginning this procedure. Keep wet items away from inside parts of the treadmill.
  • Page 81 Cybex Sport+ Treadmill Owner’s and Service Manual 6. Calibrate the elevation motor. A. The switch should be at zero elevation Elevation Frame before adjusting the tube nut. If Motor necessary connect the elevation motor, bring the elevation up to 1% incline and then back down to 0%.

  • Page 82: Lower Control Board

    A. Using a Phillips head screwdriver, remove the four screws that hold the lower control bracket to the base. B. Remove the entire bracket with its lower board. NOTE: Cybex may want this part back for evaluation. Contact Cybex Customer Service at 800-766-3211 and press 64 when prompted.
  • Page 83 Cybex Sport+ Treadmill Owner’s and Service Manual 5. Replace the lower control board and bracket. NOTE: Wear an ESD strap for the rest of this procedure. A. Position the lower control board bracket in place on the base. NOTE: The elevation motor connector and ground stud will be orientated toward the back left corner.

  • Page 84: Power Cord

    Cybex Sport+ Treadmill Owner’s and Service Manual B. Tie the wires back with the wire ties on the base and be sure no wires get pinched. C. Place the lower board shield in position and push the clips down. NOTE: The clips will snap in.

  • Page 85: Power Switch

    Cybex Sport+ Treadmill Owner’s and Service Manual 3. Remove the left end cap. A. Using a Phillips head screwdriver, remove the screw that holds the left end cap in place. See Figure 4. 4. Remove the left side panel. A. Pull the left side panel out and off the treadmill.

  • Page 86: Line Filter

    Cybex Sport+ Treadmill Owner’s and Service Manual Line Filter NOTE: If you are replacing the line filter follow steps 7 and 8. If not skip to step 9. 7. Replace the line filter (optional). A. Disconnect the fast-on that goes from the line filter to the drive motor (green cable).

  • Page 87: Upper Display Board

    Cybex Sport+ Treadmill Owner’s and Service Manual Blue Brown Shown From Front of Switch with “I” Toward Black White the Top Access Hole Power Cord Behind Base Brackets Figure 23 D. With the ground wire through the access hole to the lower control bracket, put the ground wire terminal on the stud on the lower board bracket.
  • Page 88 Cybex Sport+ Treadmill Owner’s and Service Manual A. Using a Phillips head screwdriver, remove the nine screws that hold the console back to the console front. B. Gently pull off the console back. 3. Remove the display board. A. Disconnect these cables from the display board: the display cable (2 connectors), the two upper switch membranes, the lower switch membrane, the contact heart rate cable, the CSAFE board to display board jumper and the upper to lower board jumper.

  • Page 89: Contact Heart Rate Board

    Cybex Sport+ Treadmill Owner’s and Service Manual 5. Connect the cables. A. Connect these cables into the display board: the display cable (2 connectors), the two upper switch membranes, the lower switch membrane, the contact heart rate cable, the CSAFE board to display board jumper and the upper to lower board jumper. See Figure 24.

  • Page 90: Contact Heart Rate Grips

    Cybex Sport+ Treadmill Owner’s and Service Manual 4. Attach the new heart rate board. Molex Double Placeholder Connector A. Locate the side of the heart rate (Top) (Right) board with the two holes and place the molex placeholder Heart Rate over the top three pins.
  • Page 91 Cybex Sport+ Treadmill Owner’s and Service Manual 6. Route the new heart rate cable. A. Connect the double connector into the right side of the heart rate board. See Figure 25. B. Locate the short and long side of the heart rate Black Wire cable.

  • Page 92: Csafe Board

    Cybex Sport+ Treadmill Owner’s and Service Manual 8. Secure the new metal contacts. A. Remove the protective paper from the four metal contacts and from the eight strips of tape on the plastic housing. B. Locate the small bump on the metal contact Line Up Bumps prong and on the connectors.

  • Page 93: Display Cable

    Cybex Sport+ Treadmill Owner’s and Service Manual B. Gently pull off the console back. 3. Remove the old CSAFE board. A. Pull the CSAFE connector out of the display board. See Figure 24. B. Using a Phillips head screwdriver, remove the three screws that hold the CSAFE board to the console.
  • Page 94 Cybex Sport+ Treadmill Owner’s and Service Manual 3. Remove the motor cover. A. Using a Phillips head screwdriver, loosen three screws on each motor cover side (left and right). See Figure 2. B. Lift the motor cover center up and off the treadmill. The screws will stay in place. See Figure 2.
  • Page 95 Cybex Sport+ Treadmill Owner’s and Service Manual E. Route the cable into the access hole. F. Connect the display cable to the lower control board at P1 and P2. NOTE: “Right” and “left” denote user orientation. Console Back Cover Bottom...

  • Page 96: Display Overlays

    Phillips head screws. Display Overlays NOTE: This procedure will cover the upper and/or lower display overlay. They are removed and replaced the same on the Cybex Sport+ treadmill. Tools Required • Phillips head screwdriver • ESD (Electro Static Discharge) grounding strap •...
  • Page 97 Cybex Sport+ Treadmill Owner’s and Service Manual 3. Remove the display overlay. A. While wearing an ESD strap, disconnect the switch membranes (two upper and one lower) from the display board. See Figure 19. B. Use a razor blade to peel up a corner of the display overlay and pull off the overlay.

  • Page 98: Parts List

    Cybex Sport+ Treadmill Owner’s and Service Manual Parts List ITEM PART NO. DESCRIPTION AF-16240 Frame, Weldment HS-16929 Screw, 3-8-16 x 5-8Lg H x HD whiz-lock GR5 HS-16950 Screw, 5-16-18 x 7-8Lg H x Soc BTNHD w/patch, B-Zn HS-16939 Screw, SEM 10-32 x .75 Pnhd Ext blk Zn...
  • Page 99 Cybex Sport+ Treadmill Owner’s and Service Manual ITEM PART NO. DESCRIPTION SK-17253 Lower Control Assy, 115V SK-17252 Lower Control Assy, 230V SK-17251 Lower Control Assy, 230V 50Hz, International use only DE-16608-4 Brush Replacement Gauge, English DE-16610-4 Label, Error Codes, English...
  • Page 100 Cybex Sport+ Treadmill Owner’s and Service Manual ITEM PART NO. DESCRIPTION 121 HS-16940 Screw, Sems 10-32 x 3-8 PNHD ext, BL ZN 122 FS-16990 Plate, Switch, Power On-Off 123 SW-10523 Switch, On-Off 124 HS-41187 Screw, 8-16 x 5-16 Plastite 125 HS-15706 Screw, 8-16 x .50 PNHD STL BLK Phil...
  • Page 101 Cybex Sport+ Treadmill Owner’s and Service Manual Page 7-43...

  • Page 102: Schematic

    SPEED DN SHIELD (NOT USED) ROW 1 SWITCH ROW 2 SWITCH ROW 3 SWITCH COL 1 SWITCH E-STOP MAGNET COL 2 SWITCH SCALE BOTTOM SWITCH MEMBRANE E-STOP KEY SW-17187 Cybex Sport+ Schematic Page 7-44 Cybex Sport+ Treadmill Owner’s and Service Manual...
  • Page 104 10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 www.cybexinternational.com • Techhelp@cybexintl.com • techpubs@cybexintl.com...

This manual is also suitable for:

Sport+

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