Honda EG3500X Owner's Manual

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Page 2 The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever.
Page 3 INTRODUCTION Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market. We want to help you get the best results from your new generator and to operate it safely.
Page 4 A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. And using this generator safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
Page 5: Table Of Contents
CONTENTS GENERATOR SAFETY ................Safety Label Locations ............... Important Safety Information ............COMPONENT IDENTIFICATION .............. CONTROLS ....................10 Engine Switch ..................10 Starter Grip ..................10 Fuel Valve Lever ................. 11 Choke Lever ..................11 Circuit Breaker ...................
Page 6 Air Index ....................41 Specifications ..................42 CONSUMER INFORMATIONS ............43 Dealer Locator Information .............. . 43 Customer Service Information ............43 Honda Publications ................44 Wiring Diagram ................. . 45 INDEX ...................... . 46...
Page 7: Generator Safety
GENERATOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda generator dealer for a replacement.
Page 8: Important Safety Information
IMPORTANT SAFETY INFORMATION Honda generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your generator. You can help prevent accidents by being familiar with your generator’s controls and by observing safe operating procedures.
Page 9 Electric Shock Hazards The generator produces enough electric power to cause a serious shock or electrocution if misused. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution.
Page 10: Component Identification
COMPONENT IDENTIFICATION VOLTAGE SELECTOR SWITCH ENGINE SWITCH CHOKE LEVER AC CIRCUIT BREAKER FUEL VALVE LEVER CIRCUIT PROTECTORS AC RECEPTACLES CARBURETOR DRAIN SCREW OIL FILLER CAP SEDIMENT OIL DRAIN PLUG STARTER GRIP ENGINE SERIAL NUMBER...
Page 11 FUEL TANK CAP GROUND TERMINAL MUFFLER AIR CLEANER SPARK PLUG FRAME SERIAL NUMBER Record the engine and frame serial numbers and date of purchase for your future reference. Refer to these serial numbers when ordering parts and when making technical or warranty inquiries (see page Frame serial number: Engine serial number:...
Page 12: Controls
CONTROLS ENGINE SWITCH To start and stop the engine. Switch position: OFF: To stop the engine. To start and run the engine. ENGINE SWITCH STARTER GRIP To start the engine, pull the starter grip lightly until you feel resistance, then pull briskly in the direction of the arrow as shown below. Do not allow the starter grip to snap back against the engine.
Page 13: Fuel Valve Lever
FUEL VALVE LEVER The fuel valve is located on the carburetor. When the fuel valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the fuel valve lever to the OFF position after stopping the engine.
Page 14: Circuit Breaker
CIRCUIT BREAKER The AC circuit breaker will automatically switch OFF if there is a short circuit or an overload of the generator at the AC receptacle. If the AC circuit breaker is switched OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the AC circuit before switching the AC circuit breaker ON again.
Page 15: Ground Terminal
GROUND TERMINAL The generator ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator.
Page 16: Voltage Selector Switch (Dual Voltage System)
VOLTAGE SELECTOR SWITCH (DUAL VOLTAGE SYSTEM) The voltage selector switches the main power carrying windings of the generator to produce ‘‘120V ONLY’’ or ‘‘120/240V’’. If a 240V appliance is connected to the 4-prong receptacle, the switch must be in the ‘‘120/ 240V’’...
Page 17: Generator Use
GROUND SYSTEM Honda portable generators have a system ground that connects generator frame components to the ground terminals in the AC output receptacles. The system ground is not connected to the AC neutral wire.
Page 18: Ac Applications
AC APPLICATIONS Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately.
Page 19: Ac Operation
AC OPERATION Start the engine (see page Turn the voltage selector switch to either position. With the voltage selector switch in the ‘‘120/240V’’ position, you can use the 120V and 120/240V receptacles simultaneously. If you are NOT using the 120/240V receptacle but require more power from the 120V locking plug receptacle, then select the ‘‘120V ONLY’’...
Page 20: Ac Receptacle Selection
AC RECEPTACLE SELECTION The control panel, shown below, has a voltage selector switch and five receptacles. Receptacle 4 and 5 comprise one 240-volt receptacle with two powered terminals. 120V 25A 120V 20A 120V 20A (20A Max. for pair) 120/240V 20A 120/240V 20A (LOCKING PLUG) Power Producing Circuits...
Page 21 Voltage Selector Switch The power available to each receptacle depends on the position of the voltage selector switch. Switch Position Receptacle Available Power 120V ONLY 25A at 120V 20A at 120V 20A at 120V 20A at 120V None 120V/240V 12.5A at 120V 12.5A at 120V 12.5A at 120V 12.5A at 240V...
Page 22: High Altitude Operation
HIGH ALTITUDE OPERATION At high altitude, the standard carburetor air/fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.
Page 23: Pre-Operation Check
PRE-OPERATION CHECK Before beginning your pre-operation checks, be sure the generator is on a level surface and the engine switch is in the OFF position. ENGINE OIL Engine oil is a major factor affecting engine performance and service life. Non-detergent and 2-stroke engine oils will damage the engine and are not recommended.
Page 24: Refueling
REFUELING With the engine stopped, remove the fuel tank cap and check the fuel level. Refill the fuel tank if the fuel level is low. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away.
Page 25: Fuel Recommendations
FUEL RECOMMENDATIONS This engine is certified to operate on regular unleaded gasoline with a pump octane rating of 86 or higher. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank. You may use regular unleaded gasoline containing no more than 10% ethanol (E10) or 5% methanol by volume.
Page 26: Starting The Engine
STARTING THE ENGINE STARTING THE ENGINE For your safety, do not operate the generator in an enclosed area such as a garage. Your generator’s exhaust contains poisonous carbon monoxide gas that can collect rapidly in an enclosed area and cause illness or death.
Page 27: Stopping The Engine
STOPPING THE ENGINE STOPPING THE ENGINE In an emergency: To stop the engine in an emergency, turn the engine switch to the OFF position. In normal use: Turn the AC circuit breaker to the OFF position. Turn the engine switch to the OFF position. Turn the fuel valve lever to the OFF position.
Page 28: Maintenance
Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic. The maintenance schedule applies to normal operating conditions. If...
Page 29: Maintenance Safety
MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed.
Page 30: Maintenance Schedule
Every 2 years (Replace if necessary) (2) Service more frequently when used in dusty areas. These items should be serviced by your Honda servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures.
Page 31: Engine Oil Change
ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. Remove the drain plug and sealing washer, remove the oil filler cap, and drain the oil. Reinstall the drain plug and sealing washer. Tighten the plug securely.
Page 32: Air Cleaner Service
AIR CLEANER SERVICE A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. Using gasoline or flammable solvent to clean the air filter can cause a fire or explosion.
Page 33: Fuel Sediment Cup Cleaning
FUEL SEDIMENT CUP CLEANING The sediment cup prevents dirt or water that may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. Turn the fuel valve lever to the OFF position. Remove the sediment cup, O-ring, and filter.
Page 34: Spark Plug Service
SPARK PLUG SERVICE Recommended spark plugs: BPR5ES (NGK) W16EPR-U (DENSO) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler.
Page 35: Spark Arrester Maintenance
Check that the spark plug washer is in good condition, and thread the spark plug in by hand to prevent cross-threading. After the spark plug is seated, tighten with a spark plug wrench to compress the washer. If installing a new spark plug, tighten 1/2 turn after the spark plug seats to compress the washer.
Page 36: Transporting/Storage
Change the engine oil. (page 29 ). After removal from storage, drain the stored gasoline into a suitable container, and fill with fresh gasoline before starting. Use gasoline stabilizers that are formulated to extend storage life. Contact your authorized Honda generator dealer for stabilizer recommendations.
Page 37: Storage Procedure
Storage Procedure Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. Gasoline is extremely flammable and is explosive under certain conditions. Perform this task in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure.
Page 38: Troubleshooting
LEVER and loosen the drain screw. 2. Turn the fuel valve lever ON. Fuel should flow from the around the drain screw. DRAIN SCREW If the engine still does not start, take the generator to an authorized Honda generator dealer.
Page 39 Turn the AC circuit breaker ON (see page 17). NO DEFECTS Check the electrical ap- Take the generator to an pliance or equipment for authorized Honda generator any defects. dealer. Replace the electrical ap- pliance or equipment. DEFECTS Take the electrical ap- pliance or equipment to an electrical shop for repair.
Page 40: Technical Information
The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emission standards. Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit.
Page 41 Problems That May Affect Emissions If you are aware of any of the following symptoms, have your engine inspected and repaired by your servicing dealer. Hard starting or stalling after starting. Rough idle. Misfiring or backfiring under load. Afterburning (backfiring). Black exhaust smoke or high fuel consumption.
Page 42 Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with applicable emission regulations. We recommend the use of Honda Genuine parts whenever you have maintenance done. These original-design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
Page 43: Air Index
AIR INDEX (Models certified for sale in California) An Air Index Information label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines.
Page 44: Specifications
SPECIFICATIONS Dimensions Model EG3500X Type Non-California type (AN type) California type (AC type) Power product description code Length 25.7 in (653 mm) Width 18.3 in (465 mm) Height 18.1 in (460 mm) 18.6 in (472 mm) Dry weight 117.9 lbs (53.5 kg)
Page 45: Consumer Informations
CONSUMER INFORMATION Dealer Locator Information To find an authorized Honda Servicing Dealer anywhere in the United States: Visit our website: www.hondapowerequipment.com Customer Service Information Servicing dealership personnel are trained professionals. They should be able to answer most questions you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management.
Page 46: Honda Publications
Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. Available through your Honda dealer or through Helm Inc. at 1 888- 292-5395 or visit www.hondapowerequipment.com Parts Catalog This manual provides complete, illustrated parts lists. Available through your Honda dealer.
Page 47: Wiring Diagram
WIRING DIAGRAM...
Page 48: Index
INDEX COMPONENT IDENTIFICATION .............. CONTROLS ....................10 Choke Lever ..................11 Circuit Breaker ..................12 Circuit Protector ................. 12 Engine Switch ..................10 Fuel Valve Lever ................. 11 Ground Terminal ................13 Oil Alert System ................
Page 49 Air Index ....................41 CONSUMER INFORMATIONS ............43 Customer Service Information ............43 Dealer Locator Information .............. . 43 Honda Publications ................44 Specifications ..................42 Wiring Diagram ................. . 45 TRANSPORTING/STORAGE ..............34 Storage procedure ................
Page 50 MEMO...
Page 51 2eY11000.2008.01 31ZB4770 " 00X31-ZB4-7700 Printed in Japan...

Honda EG3500X Owner's Manual

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