Honda EG2500X Owner's Manual
Hide thumbs Also See for EG2500X:

Advertisement

Advertisement

Table of Contents
loading

Summary of Contents for Honda EG2500X

  • Page 2 The generator is a potential source of electrical shock if misused. Do not expose the generator to moisture, rain or snow. Do not let the generator get wet, and do not operate it with wet hands.
  • Page 3 Thank you for purchasing a Honda generator. We want to, help you get the best results from your new generator and to operate it safely. This manual contains the information on how to do that; please read it carefully. This owner’s manual describes...
  • Page 4: Table Of Contents

    CONTENTS SAFETY ..................4 Safety Label Locations .
  • Page 5 ................ MAINTENANCE Maintenance Schedule ............Tool Kit .................. Engine Oil Change ..............Air Cleaner Service ..............Fuel Sediment Cup Cleaning ..........Spark Plug Service ..............Spark Arrester Maintenance ..........TRANSPORTING/STORAGE ........................Storage procedure TROUBLESHOOTING ............WIRING DIAGRAM ............................
  • Page 6: Safety

    These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda Generator dealer for a replacement. DO NOT USE INDOORS. EXHAUST GAS CONTAINS POISONOUS J rWARNINc CARBON MONOXIDE.
  • Page 7 OR fUf1 STOP tN6lNt BffORf RtfUfllN6. RiPANOUf SUR L’APPARflL. hRRiltR Lt HOTfUR AVANI Of RtRlRt It PlflN. PARAR MOTOR ANTfS Of fCHAR. 1400x HONDA MOTOR CO., LTD. MADE IN JAPAN Q CAUTION BE SURE TO FILL CRANKCASE WITH RECOMMENDED BEFORE USING.
  • Page 8: Safety Tnformation

    SAFETY INFORMATION Honda generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your generator. You can help prevent accidents by being familiar with your generator’s controls, and by observing safe operating...
  • Page 9 Fire and Burn Hazards The exhaust system gets hot enough to ignite some materials.. Keep the generator at least 1 meter (3 feet) away from buildings and other equipment during operation. Do not enclose the generator in any structure. Keep flammable materials away from the generator. The muffler becomes very hot during operation and remains hot for a while after stopping the engine.
  • Page 10: Component Identification

    COMPONENT IDENTIFICATION DC CIRCUIT PROTECTOR DC OUTPUT TERMINAL CHOKE LEVER \\\w FUEL VALVE +-i-p AC CIRCUIT BREAKER ENGINE SWITCiH ENGINE SERIAL NUMBER OIL FILLER CAP OIL DRAIN PLUG...
  • Page 11 MUFFLER FUEL TANK CAP GROUND TERMINA FRAME SERIAL NUMBER Record the engine and frame serial numbers for your future reference. Refer to these serial numbers when ordering parts, and when making technical or warranty inquiries (see page, 38) Frame serial number: Engine serial number:...
  • Page 12: Controls

    CONTROLS Engine Switch To start and stop the engine. Engine switch position: OFF: To stop the engine. To run the engine. Recoil Starter To start the engine, pull the starter grip lightly until resistance is felt, then pull briskly. 1 NOTICE 1 Do not allow the starter to snap back against the engine. Return it gently to prevent damage to the starter.
  • Page 13: Fuel Valve

    Fuel Valve The fuel valve located on the carburetor. When the valve lever is in the ON position, fuel is allowed to flow from the fuel tank to the carburetor. Be sure to return the lever to OFF after stopping the engine. FUEL VALVE Choke Lever The choke is used to provide an enriched fuel mixture when starting a cold...
  • Page 14: Circuit Breaker

    Circuit Breaker The circuit breaker will automatically switch OFF if there is a short circuit or a significant overload of the generator at the receptacle. If the circuit breaker is switched OFF automatically, check that the applicance is working properly and does not exceed the rated load capacity of the circuit before switching the circuit breaker ON again.
  • Page 15: Oil Alert System

    Oil Alert System The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatically shut down the engine (the engine switch will remain in the ON position).
  • Page 16: Generator Use

    When utility power is restored, the generator may explode, burn, or cause fires in the building’s electrical system. Ground System Honda portable generators have a system ground that connects generator frame components to the ground terminals in the AC output receptacles. The system ground is not connected to the AC neutral wire.
  • Page 17: Ac Applications

    AC Applications Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish or stops suddenly, turn it off immediately.
  • Page 18: Ac Operation

    AC Operation 1. Start the engine(refer to page 23). 2. Switch ON the AC circuit breaker. 3. Plug in the appliance. Most motorized appliances require more than their rated wattage startup. AC CiRCUlT BREAKER Do not exceed the current limit specified for any one receptacle. If an overloaded circuit...
  • Page 19: Dc Operation

    DC circuit protector (PUSH button extends out). If this happens, wait a few minutes before pushing in the circuit protector to resume operation. If the circuit protector continues to go OFF, discontinue charging and see your authorized Honda generator dealer.
  • Page 20: Disconnecting The Battery Cables

    Disconnecting the battery cables: 1. Stop the engine, 2. Disconnect the negative (-) battery cable from the generator negative (-) terminal. 3. Disconnect the other end of the negative (-) battery cablefrom the battery negative (-) terminal. 4. Disconnect the positive (+) battery cable from the generator positive (+) terminal.
  • Page 21: High Altitude Operation

    If you always operate the engine at altitudes higher than 6,000 feet above sea level, have an authorized Honda generator dealer perform this carburetor modification. Even with suitable carburetor...
  • Page 22: Preoperation Check

    Non-detergent and 2-stroke engine oils will damage the engine and are not recommended. .Check the oil level BEFORE EACH USE with the generator on a level surface with the engine stopped. Honda 4-stroke oil, or an equivalent high detergent, premium...
  • Page 23: Fuel Recommendation

    Fuel Recommendation 1. Check the fuel level. 2. Refill the tank if the fuel level is low. Do not fill above the shoulder of the fuel strainer. Gasoline is extremely flammable and is explosive under certain conditions. Refuel in a well-ventilated area with the engine stopped.
  • Page 24 Honda and are not covered under warranty. Oxygenated fuels can damage paint and plastic. Be careful not to spill fuel when filling your fuel tank. Damage caused by...
  • Page 25: Starting The Engine

    STARTING THE ENGINE /STOPPING THE ENGINE Starting the engine 1. Make sure that the AC circuit breaker is in the OFF position. The generator may be hard to start if a load is connected. 2. Turn the fuel valve to the ON position. 3.
  • Page 26: Maintenance

    (1) Service more frequently when used in dusty areas. (2) These items should be serviced by an authorized Honda generator dealer, unless the owner has the propertools and is mechanically proficient. See the Honda Shop Manual. (3) For professional commercial use, log hours of operation to determine proper maintenance...
  • Page 27: Tool Kit

    Tool kit The tools supplied with the generator will help you to perform the owner maintenance procedures listed on the following page. Always keep this tool kit with the generator. 10 x 12 mm WRENCH SCREW DRIVER 0 -. DRIVER HANDLE PLUG WRENCH HANDLE BAR TOOL BAG...
  • Page 28: Engine Oil Change

    Engine oil change Drain the oil while the engine is warm to assure rapid and complete draining. 1. Remove the drain plug and sealing washer, oil filler cap, and drain the oil. Reinstall the drain plug and sealing washer. Tighten the plug securely. 3.
  • Page 29: Air Cleaner Service

    Air cleaner service A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas. Usina gasoline or flammable solvent to clean the filter element can causk % fire or explosion.
  • Page 30: Fuel Sediment Cup Cleaning

    Fuel Sediment Cup Cleaning The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. If the engine has not been run for a long time, the sediment cup should be cleaned. 1. Turn the fuel valve to the OFF position. Remove the sediment cup and O-ring. 2.
  • Page 31: Spark Plug Service

    Spark Plug Service Recommended spark plugs: Bl?RGES (NGK) W20EPR-U (NIPPONDENSO) To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the engine has been running, the muffler will be very hot. Be careful not to touch the muffler.
  • Page 32 7. Check that the spark plug washer is in good condition, and thread the spark plug in by hand to prevent cross-threading. 8. After the spark plug is seated, tighten with a spark plug wrench to compress the washer. If installing a new spark plug, tighten l/2 turn after the spark plug seats to compress the washer.
  • Page 33: Spark Arrester Maintenance

    Spark Arrester Maintenance If the generator has been running,the muffler will be very hot. Allow it to cool before proceeding. The spark arrester must be serviced every 100 hours to pciEq maintain its efficiency. Clean the spark arrester as follows: 1.
  • Page 34: Transporting/Storage

    Change the engine oil (Page 26). After removal from storage, drain the stored gasoline into a suitable container, and fill with fresh gasoline before starting. *Use gasoline conditioners that are formulated to extend storage life. Contact your authorized Honda generator dealer for conditioner recommendations.
  • Page 35: Storage Procedure

    Storage Procedure 1. Drain the carburetor by loosening the drain screw. Drain the gasoline into a suitable container. Gasoline is extremely flammable and is explosive under certain conditions Perform this task in a well ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the area during this procedure.
  • Page 36 Clean the fuel sediment cup. 1) Turn off the engine switch and loosen the drain 2) Fuel should flow from the drain when the engine the generator to an switch is turned on. authorized Honda aenerator dealer. DRAIN SCREW...
  • Page 37 No electricity at the AC receptacles: ante or equipment to an...
  • Page 39: Specifications

    Length x Width x Height (18.7 x 15.4 x 15.7 in) (19.9 x 16.2 x 16.3 in) Dry Weight 32.0kg (70.5lb) 39.5kg (87.llb) Engine HONDA GXl60Kl HONDA GXl20Kl 1 Model 4-stroke, overhead valve, single cylinder Engine Type l18cm3 (7.2~~ in) 163cm3 (9.9cu in)
  • Page 40: Warranty Service

    Your purchase of a Honda product is greatly appreciated by both your dealer and American Honda Motor Co., Inc. We want to assist you in every way possible to assure your satisfaction with your purchase.
  • Page 41 When you write or call, please provide the following information: • Model and serial numbers • Name of the dealer who sold the Honda power equipment to you • Name and address of the dealer who services your equipment •...
  • Page 42: Index

    INDEX COMPONENT IDENTIFICATION ......................CONTROLS Choke Lever ............... Circuit Breaker ............DC Circuit Protector ............DC Terminals ........................... Engine Switch Fuel Valve ..............Grond Terminal ........................Oil Alert System Recoil Starter ............... GENERATOR USE ........................
  • Page 43 MEM0...

This manual is also suitable for:

Eg1400x

Table of Contents