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Honda EMS4000 Owner's Manual

Honda generator owner's manual
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See also: Owner's Manual
Owner's Manual
EMS4000,
l
EMS4500
H
Q HONDA
MOTOR
CO., LTD. 1983

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Summary of Contents for Honda EMS4000

  • Page 1 Owner’s Manual EMS4000, EMS4500 Q HONDA MOTOR CO., LTD. 1983...
  • Page 3 Honda dealer. Read and understand the Owner’s Manual of EMS4000 and EMS4500 is based on the latest product written permission. part of the generator and words:...

  • Page 4: Table Of Contents

    CONTENTS CONTENTS 1. GENERATOR SAFETY 2. COMPONENT IDENTIFICATION 3. PRE-OPERATION THE ENGINE ... 4. STARTING USE ... 5. GENERATOR 6. STOPPING THE ENGINE 7,MAlNTENANCE 8. TRANSPORTING/STORAGE 9. TROUBLESHOOTING 10. SPECIFICATIONS 11. WIRING DIAGRAM 12. INSTALLATION OF OPTIONAL 13. WARRANTY SERVICE CHECK ;.

  • Page 5: Generator

    To ensure safe operation - Place the generator equipment while operating. Operate the generator on a level surface. If the generator is tilted, fuel spillage may result. Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area. Be sure to provide adequate ventilation.
  • Page 6 2. COMPONENT AUTO-THROTTLE SWITCH ENGINE SWITCU FIIFI VAIVF- RECOIL STARTER GRIP IDENTIFICATION VOLT METER VOLTAGE SELECTOR SWITCH ENGINE OIL DRAIN PLUG OIL ALERT SWITCH DC Cl RCUIT PROTECTOR AC RECEPTACLE DC TERMINALS (EMS45001...
  • Page 8 3. PRE-OPERATION CAUTION: Be sure to check the generatot- on a level surface with the engine stopped. 1. Check the engine oil level. CAUTION: Engine oil is a major factor affecting service life, Non-detergent Use Honda 4-stroke oil, or an equivalent motor oil certified requirements...
  • Page 9 NOTE: The Oil Alert System will automatically oil level falls below the safe limit. However, to avoid the inconv.enience of an unexpected shutdown, regularly. If the Oil Alert Switch is tripped, add oil to the top of the oil filler neck, re- set the Oil Alert Switch, (P.9).
  • Page 10 2. Check the fuel level. Use any brand of regular grade automotive preferred) with an antiknock Cost of Living Council formula higher.) Never use an oil/gasoline or water in the fuel tank. CAUTION: Gasoline harmful to fuel system components. Gasoline is extremely Refuel in a well ventilated Do not smoke or allow flames or sparks in the area where the generator is refueled or where gasoline is stored.
  • Page 11 4. STARTING THE ENGINE NOTE: Make sure that the AC circuit breaker is OFF and that nothing connected to the DC terminals. The generator may be hard to start if a load is connected. AC CIRCUIT BREAKER DC TERMINALS...
  • Page 12 [ MANUAL STARTING 1, Turn the fuel valve on. FUEL VALVE 2. Pull the choke rod out to CLOSE. CHOKE ROD 3. Make sure the Oil Alert switch is on. OIL ALERT @‘ITCH...
  • Page 13 4. Make sure the auto-throttle switch is off, or more time will be required fc warm up. AUTO-THROTTLE SWITCH 5. Turn the engine switch on. ENGINE SWITCH 6. Pull the starter grip until compression is felt, then pull briskly. NOTE: Do not allow the starter grip to snap back.
  • Page 14 7. Push the choke rod to OPEN as the engine warms up. CHOKE ROD 8. If auto-throttle will be used, turn the switch to “AUTO” after the engine has warmed up. AUTO-THROTTLE SWITCH...
  • Page 15 [ ELECTRIC STARTING 1. Turn the fuel valve on. FUEL VALVE 2. Make sure the oil alert switch is on. 3. Make sure the auto-throttle switch is off, or more time will be required for warm up. AUTO-THROTTLE SWITCH...
  • Page 16 4. Turn the engine switch to START and hold it there until the engine starts. NOTE: If a relay box is attached for remote control switch on the relay box is turned off, or the engine will not start. 0 When the speed of the starter motor drops after a period of time, it is an indication that the battery should be recharged.
  • Page 17 6. Turn the auto-throttle switch to AUTo after the engine has warmed up. AUTO-THROTTLE SWITCH The choke is operated automatically whenever a battery is connect- NOTE: ed to the generator’s starting circuit.
  • Page 18 Connect a length of heavy wire between the ground maximum power (EMS4000 do not exceed the rated power (EMS4000 wattage of all appliances power to household and must comply with all applicable laws and electri- installation...
  • Page 19 AC applications 1. Start the engine and make sure the pilot filament may be burnt out. 2. Turn the voltage selector switch to either position switch is turned to “12OV ONLY” At “12OV/24OV” position, 3. Switch on the AC Circuit 4.
  • Page 20 DC application The DC terminals may be used for charging 12 volt automotive-type only. Batteries cigarettes away. To prevent battery, connect charging cables first to the battery, then to the generator, and disconnect cables first at the generator. CAUTION: Do not attempt to start an automobile nected to the battery.

  • Page 21: Stopping The Engine

    6. STOPPING THE ENGINE NOTE: To stop the engine in an emergency, turn the engine switch OFF. In normal use: 1. Turn the AC circuit breaker off and/or disconnect the charging leads at the DC terminals. AC CIRCUIT BREAKER 2. Turn the engine switch OFF. ENGINE SWITCH...
  • Page 22 3. Turn the fuel valve OFF. FUEL VALVE...
  • Page 23 7. MAINTENANCE The purpose of the maintenance possible operating condition. Inspect or service as scheduled in the table’on the next page. Shut off the engine before performing engine must be run, make sure the area is well ventilated. contains poisonous carbon monoxide CAUTION: Use only genuine HONDA parts or their equivalent.
  • Page 24 Maintenance Schedule REGULAR SERVICE Perform at every indi- cated month or oper- ating hour interval, whichever occurs Inspection Engine oil Change Fuel filter cleaning Spark plug maintenance Valve clearance adjustment Combustion chamber and valve cleaning Fuel line inspection (Replace if necessary) Spark arrester NOTE (1) : Service more frequently when used in dusty areas.
  • Page 25 Tool kit The tools supplied are necessary for performing simple adjustments and repairs. Always keep the kit with the generator. Changing oil Drain the oil while the engine is still warm to assure rapid and complete draining. 1. Remove the drain plug and filler cap, and drain the oil. Retighten the plug securely.
  • Page 26 Air cleaner service A dirty air cleaner carburetor malfunction, more frequently when operating the generator in extremely Never use gasoline or low flash point solvents for cleaning the air cleaner element. A fire or explosion CAUTION: Never run the generator wear will result.
  • Page 27 2. Wash the element in a non-flammable or high flash point solvent and dry it thoroughly. 3. Soak the element in clean engine oil and squeeze out the excess oil. 4. Reinstall the air cleaner element and the cover. ELEMENT...
  • Page 28 Sediment cup service The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor. should be cleaned. 1. Turn the fuel valve OFF. Remove the sediment cup. 2. Clean the cup thoroughly. 3. Reassemble. Do not damage the rubber gasket. After installing sure the area is dry before starting the engine,...
  • Page 29 Spark plug service Recommended spark plug: BPR4HS-10 (NGK) W14FPR-ULlO (ND) To ensure proper engine operation, the spark plug ,must be properly gapped and free of deposits. 1. Remove the spark plug cover. 2. Clean any dirt from around the spark plug base. 3.
  • Page 30 4. Use the wrench supplied in the tool kit to remove the spark plug. 5. Visually inspect the spark plug. Discard it if the insulator chipped. 6. Measure the plug gap with a feeler gauge. The gap should be 0.9-l bending the side electrode.
  • Page 31 Spark arrester maintenance If the generator has been running, Allow it to cool before proceeding. CAUTION: The spark arrester must be serviced every 100 hours to maintain its efficiency. 1. Loosen the bolts and nuts and remove the muffler. 2. Loosen two Bmm bolts to remove the exhaust pipe. 3.

  • Page 32: Transporting/Storage

    8. TRANSPORTING/STORAGE When transporting keep the generator level to prevent fuel spillage. Fuel vapor or spilled fuel may ignite. Before storing the unit for an extended period: 1. Be sure the storage area is free of excessive humidity 2. Drain the fuel - With the fuel valve OFF, remove and empty the sediment cup.
  • Page 33 d. Drain the carburetor into a suitable container. DRAIN SCREW e. Slowly pull the starter grip until resistance is felt. At this point, the piston is coming up on its compression stroke and both the intake and exhaust valves are closed. Storing the engine in this position will help to protect it from internal corrosion.

  • Page 34: Troubleshooting

    9. TROUBLESHOOTING A. When the engine will not start: 1. Is there enough fuel? 2. Is the fuel valve on? 3. Is gasoline reaching the carburetor? To check, loosen the drain screw with the fuel valve on. If any fuel is spilled, make sure the area is dry before testing the spark plug or starting ignite.
  • Page 35 a. Remove the spark plug cover and cap. Clean any dirt from around the spark plug base, then remove the spark plug. b. Install the spark plug in the plug cap. c. Turn the engine switch on. d. Be sure the oil alert switch is on. e.
  • Page 36 B. When the engine starts but stops immediately: Is there enough oil in the crankcase? If not, the oil alert switch will turn off after starting. C. No electricity at the AC receptacles: 1. Are the AC circuit breakers on? 2.

  • Page 37: Specifications

    [B6 x 70 mm (3.4 x 2.8 in)] 6.8: 1 3,600 rpm Forced air cooling CDI (Capacitor Discharge Ignition) 1.2 Q (5.1 us qt) 16.5 L (4.4 US gal) BPR4HS10 W14FPRULlO EMS4000 32.OA/I 6.OA 3.8kW(3.8kVA) 4.0kW(4.0kVA) output Only for charging batteries. Maximum...

  • Page 38: Wiring Diagram

    11. WIRING <EMS4000> ________________ DIAGRAM ------------ ----------- J>G L---------- __--___ -------------, ..
  • Page 39 -~.. LL. ____. --.-.__._ -BLOCll B ..G ..R ..: . . . L... L::::: Y..BLACK .GREEN ..WHITE .LIGHT GREEN .PINK...

  • Page 40: Installation

    12. INSTALLATION Battery mount kit 1. Remove and retain the two bolts attaching frame on the generator side. Position the battery guards on the lower frame and install using the bolts retained. (See page 39) 2. Position the battery tray on the battery guards and install with the attach- ing hardware shown.
  • Page 41 STARTER GROUND’ ’ CABLE BATTERY’ TRAY...
  • Page 42 Remote control The generator may be adapted for remote control kit. 1. Position the relay box on the tabs of the pipe frame on the right (generator) side and attach it with the two 6 mm screws. 2. Disconnect the 8-pin coupler from the back of the control the relay box coupler in its place.
  • Page 43 Remote control operation (STARTING) 1. Turn the fuel valve on. 2. Turn the oil alert switch on. 3. Turn the auto-throttle 4. Turn the ignition switch key off or remove it from the generator. 5. Turn the relay switch on. 6.
  • Page 44 7. Depress the starter button until the engine starts. Be sure that pilot lamp comes on when the engine starts. NOTE: Do not hold the starter button on for more than 15 seconds at a time. If the engine has not started by then, check through the starting procedure above to be sure that all switches, valves, etc are in the correct position.

  • Page 45: Warranty Service

    Warranty Service Owner Satisfaction Your satisfaction and goodwill Honda warranty Warranty. Normally, by your dealer’s service department. has not been handled to your satisfaction, ing action: Discuss your problem with a member of dealership ten complaints can be quickly has already been reviewed owner of the dealership...
  • Page 46 Zone Service Office Locations ‘\ . .__. it--P,--.-.l WESTERN ZONE SERVICE OFFICE (includes Alaska end Hawaii) American Honda Motor Co.. Inc. Customer Relations Depanment P.O. Box 420 Gardena. CA 90247-0642 (213) 604.2400 L/.<..Jy EASTERN ZONE SERVICE OFFICE (includes Puetto American Honda Motor Co., Inc. Customer Relations Depxtmern 1500 Morrison Parkway Alpharetta.

This manual is also suitable for:

Ems4500