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HTC Trinity Service Manual

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Trinity
Service Manual
HTC Proprietary
Confidential Treatment Requested
Rev. A02
Oct 25, 2006
HTC Corp.
Engineering Mobility
HTC confidential
TOTAL 59
CONT.ON. 2 PAGE NO. 1
© 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

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  • Page 1 Trinity Service Manual HTC Proprietary Confidential Treatment Requested Rev. A02 Oct 25, 2006 HTC Corp. Engineering Mobility HTC confidential TOTAL 59 CONT.ON. 2 PAGE NO. 1 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 2: Cont.on. 3 Page No

    2006/9/28 First Draft Jerry W. Lin AX02 2006/9/29 Fix the description and picture Jerry W. Lin 2006/10/5 First release Jerry W. Lin 2006/10/25 Add board level HTC confidential TOTAL 59 CONT.ON. 3 PAGE NO. 2 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 3: Table Of Contents

    ..................................54 EPAIR 9.2 B ..................................55 OARD EVEL APPENDIX......................................56 A. G ............................... 56 ENERIC ABELING B. RF A ............................57 NTENNA PECIFICATION HTC confidential TOTAL 59 CONT.ON. 4 PAGE NO. 3 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 4: Chapter 1 - Introduction

    UMTS R99 compliant, HSDPA Release 5 UE category 12/6, QPSK, 1.8/3.6Mbps peak rate PS RAB on HSDPA channel and CS data call(VT call) • EDGE/GPRS/GSM Function (E)GPRS Class B HTC confidential TOTAL 59 CONT.ON. 5 PAGE NO. 4 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 5 Main camera 2 mega-pixel CMOS • Second camera VGA CMOS • Lighting min 5 LUX • Continuous Digital Zoom • Night Mode Bluetooth • Compliant with V2.0 HTC confidential TOTAL 59 CONT.ON. 6 PAGE NO. 5 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 6 Battery (rechargeable and replaceable) Stylus Carrying case Stereo-wired headset with microphone • Option Car adapter. Cradle 11-pin to 3.5 connector TTY adapter Battery Charger HTC confidential TOTAL 59 CONT.ON. 7 PAGE NO. 6 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 7 PTCRB • R&TTE • • BQB (Bluetooth Qualification Body) certification • Windows Mobile Logo (NTSL) • USB certification • GCF certification • WiFi certification HTC confidential TOTAL 59 CONT.ON. 8 PAGE NO. 7 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 8: Chapter 2 - Servicing Tools

    Hand tools Assembly & Disassembly Label printer Print agency label if replacing Lead-free Soldering station Board level repair L 2.5 Air heater Board level repair HTC confidential TOTAL 59 CONT.ON. 9 PAGE NO. 8 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 9: Chapter 3 - Assembling And Disassembling

    4. Philip Screw Driver T6X40 5. Flat Plastic Stick 1. Eject the Stylus. 2. Eject the mini SD card if available. Push battery cover to remove. HTC confidential TOTAL 59 CONT.ON. 10 PAGE NO. 9 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 10 Recycle or dispose of used batteries properly Release 5 screws on housing. Use screwdriver insert tophook and release the top side of housing. HTC confidential TOTAL 59 CONT.ON. 11 PAGE NO. 10 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 11 2. Release the hooks around the sides of unit to remove the housing. Release 2 screws of speaker and 1 screw of main board. Rip off the gasket from main board. HTC confidential TOTAL 59 CONT.ON. 12 PAGE NO. 11 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 12 Disconnect the connector of vibrator and speaker. Remove main camera module and rubber. Remove keypad connector. HTC confidential TOTAL 59 CONT.ON. 13 PAGE NO. 12 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 13 Remove the LCM connector Tape. Open the LCM connector cover . Release the hook. HTC confidential TOTAL 59 CONT.ON. 14 PAGE NO. 13 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 14 Lift the main board to take it out. Disconnect camera module and rubber Release the hook of speaker and take it out. HTC confidential TOTAL 59 CONT.ON. 15 PAGE NO. 14 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 15 1. Release 1 screw of Jog wheel board. 2. Remove the Jog wheel board. Release the receiver from the bezel . ***Be informed to avoid the pin deforme . HTC confidential TOTAL 59 CONT.ON. 16 PAGE NO. 15 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 16 1. Release 2 screws of bezel. 2. Take out the keypad. 1. Release 2 screws of FPC. 2. Take off the FPC. The disassembly procedure is finished. HTC confidential TOTAL 59 CONT.ON. 17 PAGE NO. 16 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 17: Assembling

    2. Fasten 1 screw to fix the Jog wheel board. Note point A in picture is fix point for speaker insertion Screw:72H00800-00M Torque:1.1+-0.1 kgf-cm Connect the Camera module. Connect the speaker. HTC confidential TOTAL 59 CONT.ON. 18 PAGE NO. 17 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 18 2. Stick the gasket on main board. 3. Assemble the main camera on main board. Fasten 2 screws to fix it. Screw:72H00800-00M Torque: 1.1+-0.1 kgf-cm Connect the vibrator. HTC confidential TOTAL 59 CONT.ON. 19 PAGE NO. 18 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 19 Assemble microphone rubber on the main board. 1. Insert the FPC into bezel. 2. Fasten 2 screws to fix it. Screw:72H00459-00M Torque: 0.4 +-0.1 kgf-cm HTC confidential TOTAL 59 CONT.ON. 20 PAGE NO. 19 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 20 1. Assemble LCM into bezel starting from its bottom side; ensure it is fixed in three hooks as shown in picture. 2. Assemble SD cover into bezel. HTC confidential TOTAL 59 CONT.ON. 21 PAGE NO. 20 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 21 Assemble the Jog wheel and camera module. Ensure it is placed into bezel as shown in picture. Ensure main board is fixed in three hooks as shown in picture. HTC confidential TOTAL 59 CONT.ON. 22 PAGE NO. 21 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 22 1. Connect keypad connector to main board. 2. Stick a tape on the top. Fasten 1 screw to fix main board. Screw:72H00459-00M Torque: 0.4+-0.1 kgf-cm HTC confidential TOTAL 59 CONT.ON. 23 PAGE NO. 22 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 23 Assemble the battery, follow direction shown in picture. 1. Assemble the battery cover on the housing. 2. Assemble the stylus on the housing. The assembly process is finished. HTC confidential TOTAL 59 CONT.ON. 24 PAGE NO. 23 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 24: Chapter 4 - Function Test Procedure

    4 Hours Run-in Test/Press LF key. Option 8 Hours 8 Hours Run-in Test/Press RG key. Option Format FAT / Clear PIN (Personal information, talk times) Unit Information HTC confidential TOTAL 59 CONT.ON. 25 PAGE NO. 24 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 25: Test Procedure

    The program will test SDRAM block automatically. III. The screen will return to Function test menu after the test is finished. Display Test (Color bar and RED pattern) HTC confidential TOTAL 59 CONT.ON. 26 PAGE NO. 25 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 26 Press Action key (Jog-ball) to go next test pattern. Display Test (BLACK/WHITE pattern) Press Action key (Jog-ball) to go next test pattern. Display Test (Crabwise/Straight lines pattern) HTC confidential TOTAL 59 CONT.ON. 27 PAGE NO. 26 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 27 LED inspection test (Green, Red, Blue, WLAN, GPS, and Keypad) III. Press Action key (Jog-ball) to exit and return to Function test menu. Key Test HTC confidential TOTAL 59 CONT.ON. 28 PAGE NO. 27 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 28 High (50%) -> Low (25%) -> Off (0%). III. Press Action key (Jog-ball) to exit and return to Function test menu. Timer (RTC) Test HTC confidential TOTAL 59 CONT.ON. 29 PAGE NO. 28 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 29 Mega SIM Test on Function test menu. III. The screen will return to Function test menu after the test is finished. ROM Checksum Inspection HTC confidential TOTAL 59 CONT.ON. 30 PAGE NO. 29 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 30 Press Action key (Jog-ball) to select Vibrator Test on Function test menu. Press Action key (Jog-ball) to exit and return to Function test menu. Speaker Play, Receiver Play Test HTC confidential TOTAL 59 CONT.ON. 31 PAGE NO. 30 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 31 Check the voice quality after the sound playback from speaker. The screen will return to Function test menu after the test is finished. Internal Record Receiver Out Test HTC confidential TOTAL 59 CONT.ON. 32 PAGE NO. 31 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 32 Check the voice quality after the sound playback from device. The screen will return to Function test menu after the test is finished. Run-In Test HTC confidential TOTAL 59 CONT.ON. 33 PAGE NO. 32 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 33 Return to Main Menu and press Action key (Jog-ball) to select Unit Information. Press Action key (Jog-ball) to exit and return to Main menu. HTC confidential TOTAL 59 CONT.ON. 34 PAGE NO. 33 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 34 “Make this device….” Checkbox. III. Press Action key (Jog-ball) to go next test pattern. Bluetooth Test - 2 HTC confidential TOTAL 59 CONT.ON. 35 PAGE NO. 34 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 35 Select the hot-spot/ or access point which searchable and appears on screen. III. Once the hot-spot (access point) is connected, press the IE button and logon Internet. GPS Test HTC confidential TOTAL 59 CONT.ON. 36 PAGE NO. 35 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 36 “Open GPS”. IV. Check the GPS status as picture shown. [Note]: Please build up similar GPS test station in repair center. HTC confidential TOTAL 59 CONT.ON. 37 PAGE NO. 36 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 37: Chapter 5 -Software Upgrade Prcedure

    USB cable. III. Check the pop-up message from Microsoft ActiveSync when device is synchronized with PC. Download OS Image from SDO HTC confidential TOTAL 59 CONT.ON. 38 PAGE NO. 37 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 38 VIII. Read the pop-up message form ROM update utility to follow and perform the instructions and select the “I completed…” checkbox. IX. Click “Next” to proceed. RUU - 3 HTC confidential TOTAL 59 CONT.ON. 39 PAGE NO. 38 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 39 XIV. Read the information from pop-up message and the OS update procedure will takes 10 minutes long. XV. Click “Next” to proceed. RUU - 6 HTC confidential TOTAL 59 CONT.ON. 40 PAGE NO. 39 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 40: Sd Card Upgrade

    Download OS Image from SDO Download OS image from SDO. http://htcscm10.htc.com.tw/SDO Un-zip the image file. Format SD card and copy image file to SD card HTC confidential TOTAL 59 CONT.ON. 41 PAGE NO. 40 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 41 IX. Cold boot the device. Now the upgrade is done! Note: Due to security issue, it is not allowed to re-flash different customer ID. HTC confidential TOTAL 59 CONT.ON. 42 PAGE NO. 41 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 42: Chapter 6 -Leakage Current Measurement

    B. Micro-Current Meter (support 0.5mA ~ 1A). 2. Fixture needed C. Cable D. Battery with extension cable E. Current series jig.( with black and red cable) HTC confidential TOTAL 59 CONT.ON. 43 PAGE NO. 42 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 43 (B) Ready for testing Setting is Assemble Battery into device. ( Don’t turn the power on at this moment ) Assemble Battery into device. HTC confidential TOTAL 59 CONT.ON. 44 PAGE NO. 43 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 44 If current consumption test FAIL when UUT in Flight or Sleep mode, it means that the M/B works abnormal, please replace M/B and re-test again. HTC confidential TOTAL 59 CONT.ON. 45 PAGE NO. 44 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 45: Chapter 7 - Cosmetic Inspection Criteria

    Class D area: Socket of battery, inner side of battery cover and back side of upper sliding part. Figure 1: Photo of inspection areas Class A Class D Class C HTC confidential TOTAL 59 CONT.ON. 46 PAGE NO. 45 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 46: Criteria Table

    * The total of LCM defect number must be less than 4 counts. Cosmetic/ Visual defect inspection standard Definition of Dent, bubble and Spot Definition of Scratch, Lint and Hair HTC confidential TOTAL 59 CONT.ON. 47 PAGE NO. 46 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 47 Gap between all generic mechanical parts Gap between all generic ME parts < 0.4 mm Stylus assembly protruding, loose, missing, Stylus falling and deformed is not allowed HTC confidential TOTAL 59 CONT.ON. 48 PAGE NO. 47 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 48: Chapter 8 - Fault Tree Analysis

    CHAPTER 8 – FAULT TREE ANALYSIS HTC confidential TOTAL 59 CONT.ON. 49 PAGE NO. 48 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 49 HTC confidential TOTAL 59 CONT.ON. 50 PAGE NO. 49 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 50 HTC confidential TOTAL 59 CONT.ON. 51 PAGE NO. 50 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 51 HTC confidential TOTAL 59 CONT.ON. 52 PAGE NO. 51 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 52 HTC confidential TOTAL 59 CONT.ON. 53 PAGE NO. 52 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 53 HTC confidential TOTAL 59 CONT.ON. 54 PAGE NO. 53 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 54: Chapter 9 -Generic Spare Part List

    CHAPTER 9 –GENERIC SPARE PART LIST 9.1 SPL for Repair HTC confidential TOTAL 59 CONT.ON. 55 PAGE NO. 54 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 55: Board Level

    9.2 Board Level HTC confidential TOTAL 59 CONT.ON. 56 PAGE NO. 55 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 56: Appendix

    : 01 ~ 54 Color: pantone 422c PP: Product Code : E6 Ink: pantone 425c ZZZZZ: Serial Number (00001 ~ 99999) Use Base 10 HTC confidential © 2004, HTC CORPORATION. ALL RIGHTS RESERVED. TOTAL 59 CONT.ON. 57 PAGE NO. 56...

  • Page 57: Rf Antenna Test Specification

    >=26 dBm Check TX Power Check TX Power GSM 850 Receiver Test Fast Bit Error Rate -104 <= 2 % Fast Bit Error Rate -104 HTC confidential TOTAL 59 CONT.ON. 58 PAGE NO. 57 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.
  • Page 58 9400/9800 -104 Bit Error Rate 9537/9937 -104 Transmitter Test Check TX_Max Power 9263/9663 >= 18 dBm Check TX_Max Power 9400/9800 Check TX_Max Power 9537/9937 HTC confidential TOTAL 59 CONT.ON. 59 PAGE NO. 58 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

  • Page 59: Total

    4175/4400 -104 Bit Error Rate 4232/4457 -104 Transmitter Test Check TX_Max Power 4133/4358 >= 18 dBm Check TX_Max Power 4175/4400 Check TX_Max Power 4232/4457 HTC confidential TOTAL 59 CONT.ON. F PAGE NO. 59 © 2004, HTC CORPORATION. ALL RIGHTS RESERVED.

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