Honda HRC216HXA Owner's Manual
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Honda HRC216HXA Owner's Manual

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Owner's Manual

ROTARY MOWER

HRC216HXA
See page 56 for instructions on
setting up your Lawn Mower.
© 2004–2005 American Honda Motor Co., Inc.—All Rights Reserved

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Summary of Contents for Honda HRC216HXA

  • Page 1: Rotary Mower

    Owner’s Manual ROTARY MOWER HRC216HXA See page 56 for instructions on setting up your Lawn Mower. © 2004–2005 American Honda Motor Co., Inc.—All Rights Reserved...
  • Page 2 Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the lawn mower and should remain with the lawn mower if resold. The information and specifications included in this publication were in effect at the time of approval for printing.
  • Page 3 INTRODUCTION Congratulations on your selection of a Honda lawn mower! We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market. We want to help you get the best results from your new mower and to operate it safely.
  • Page 4 Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower. You must use your own good judgment. You will find important safety information in a variety of forms including: •...

  • Page 5: Table Of Contents

    COMPONENT & CONTROL LOCATIONS ...8 DESCRIPTION OF CONTROLS ...10 BEFORE OPERATION ...13 ARE YOU READY TO GET STARTED? ...13 IS YOUR LAWN MOWER READY TO GO? ...13 CHECK YOUR WORK AREA ...14 GET THE MOWER READY ...15 OPERATION ...17 MOWING PRECAUTIONS ...17 STARTING THE ENGINE ...17...

  • Page 6: Lawn Mower Safety

    LAWN MOWER SAFETY IMPORTANT SAFETY INFORMATION Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others.

  • Page 7: Important Message To Parents

    YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your child operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about if, when, and how your child operates this equipment.

  • Page 8: Important Message To Employers

    LAWN MOWER SAFETY IMPORTANT MESSAGE TO EMPLOYERS As an employer, you have special responsibilities to the people who work for you. Before you ask anyone to operate this mower, you need to determine whether the person is old enough, large enough, and strong enough to safely handle and control the mower.
  • Page 9 LAWN MOWER SAFETY...

  • Page 10: Controls & Features

    CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS BLADE CONTROL HANDLEBAR LEVER DRIVE CLUTCH LEVER GRASS BAG CUTTING HEIGHT ADJUSTMENT LEVER OIL FILLER CAP/ DIPSTICK MUFFLER SHIFT LEVER THROTTLE LEVER DISCHARGE GUARD FUEL TANK CAP RECOIL STARTER MOWER DECK SPARK PLUG...
  • Page 11 CUTTING HEIGHT ADJUSTMENT LEVER CONTROLS & FEATURES BLADE CONTROL LEVER HANDLEBAR AIR CLEANER CARBURETOR AND FUEL VALVE BLADE CONTROL BUTTON...

  • Page 12: Description Of Controls

    CONTROLS & FEATURES DESCRIPTION OF CONTROLS Fuel Valve The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor. Throttle Lever The throttle lever controls engine speed and opens and closes the choke. THROTTLE LEVER CHOKE Closes the choke;...
  • Page 13 CONTROLS & FEATURES Blade Control Lever The blade control lever starts and stops blade rotation. BLADE CONTROL LEVER BUTTON Drive Clutch Lever The drive clutch lever engages and disengages the transmission that drives the rear wheels. DRIVE CLUTCH LEVER...
  • Page 14 CONTROLS & FEATURES Shift Lever The shift lever selects and controls the self-propelled drive speed. SLOW Use a slow speed for mowing thick grass or maneuvering in small areas. FAST For maximum self-propelled speed in large, open areas, and for transport. Cutting Height Adjustment Levers Each wheel of the mower can be adjusted to one of eight...

  • Page 15: Before Operation

    Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the lawn mower and its operation before you begin using it. Know how to quickly shut off the lawn mower in case of an emergency. Are You Ready to Mow? Be sure to wear protective clothing.

  • Page 16: Check Your Work Area

    BEFORE OPERATION Check the General Condition of the Lawn Mower • Look around and underneath the lawn mower for signs of oil or gasoline leaks. • Look for signs of damage. • Check each control for proper operation. • Check the blades for wear. Replace as necessary (page 31).

  • Page 17: Get The Mower Ready

    GET THE MOWER READY Grass Bag A lawn mower works like a vacuum cleaner; it blows air through the bag, which traps the grass clippings. Always empty the grass bag before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% filled.
  • Page 18 BEFORE OPERATION Mulching Plug To mulch the grass clippings rather than bag them, install the mulching plug. 1. Stop the engine. 2. Raise the discharge guard. 3. Remove the grass bag. 4. Insert the mulching plug into the discharge chute at the back of the mower.

  • Page 19: Operation

    MOWING PRECAUTIONS Before operating the mower for the first time, please review IMPORTANT SAFETY INFORMATION (page 4) and the previous chapter, BEFORE OPERATION (page 13). Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills.
  • Page 20 OPERATION 3. Place your foot on the mower deck step. Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. 4. If the CHOKE position was used during starting, move the throttle lever away from the CHOKE position as soon as the engine warms up enough to run smoothly without use of...

  • Page 21: Operating The Controls For Mowing

    OPERATION OPERATING THE CONTROLS FOR MOWING Throttle Lever THROTTLE LEVER For best cut quality, always mow with the throttle lever in the FAST position. When the blades rotate at the preset fast speed, it creates FAST a strong fan action that lifts and cuts grass more efficiently.
  • Page 22 OPERATION Drive Clutch Lever Push the drive clutch lever forward to propel the mower. Release the drive clutch lever to stop the mower’s forward movement. DRIVE CLUTCH LEVER You can control self-propelled speed with the drive clutch lever. The mower will move gradually faster as you push the drive clutch lever forward.
  • Page 23 OPERATION Shift Lever SHIFT LEVER Use the shift lever to select the SLOW forward speed at which you wish to mow. Do not use the throttle lever to adjust your forward speed. The throttle lever must remain in the FAST position for good mowing performance.

  • Page 24: Stopping The Engine

    OPERATION STOPPING THE ENGINE 1. Release the drive clutch and blade control levers. 2. Move the throttle lever to STOP. 3. When the mower is not in use, turn the fuel valve to the OFF position. BLADE CONTROL LEVER STOP FUEL VALVE DRIVE...

  • Page 25: Safe Mowing Practices

    SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground, and be careful to avoid losing your footing and your control of the mower. Keep a firm grip on the handlebar, and walk, never run, with the mower. Be very careful when mowing uneven or rough ground.
  • Page 26 OPERATION Obstacles Use the side of the mower to cut close to large obstacles, such as fences or walls. Release the drive clutch lever to disengage the drive when mowing around trees and other obstacles. Push the mower around obstacles for better directional control.

  • Page 27: Mowing Tips

    OPERATION MOWING TIPS When to Mow Most grasses should be mowed when they have grown 1/2 to 1 inch above their recommended height. More frequent mowing is required for mulching than for bagging. For best results, you may need to mow the lawn twice a week during the growing season.
  • Page 28 OPERATION Blade Sharpness A sharp blade cuts cleanly. A dull blade tears the grass, leaving shredded ends that turn brown. When your blade doesn’t cut cleanly anymore, have it sharpened or replaced. Dry Grass If the ground is too dry, mowing will stir up a lot of dust. Besides being unpleasant to work in, too much dust will clog the air filter.
  • Page 29 Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible. Mower deck and equipment design, and the direction in which the blade rotates, cause these mowing patterns to give the best results. If your lawn has an irregular shape or many obstacles, divide it into sections where you can use the recommended mowing pattern.

  • Page 30: Servicing Your Lawn Mower

    SERVICING YOUR LAWN MOWER THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed.

  • Page 31: Maintenance Safety

    Remember that an authorized Honda servicing dealer knows your mower best and is fully equipped to maintain and repair it. To ensure the best quality and reliability, use only new, genuine Honda parts or their equivalents for repair and replacement. SERVICING YOUR LAWN MOWER  WARNING...

  • Page 32: Maintenance Schedule

    SERVICING YOUR LAWN MOWER MAINTENANCE SCHEDULE Perform at every ITEM indicated interval Inspect condition Blades Check bolt torque Grass bag Check Check Engine oil Change Check Air cleaner Clean Replace filter Check-Adjust Spark plug Replace Spark arrester Clean-Inspect (optional equipment)

  • Page 33: Blades

    A worn or damaged blade can break, causing blade pieces to be thrown from the mower. If the blades are bent or dull, take the lawn mower to an authorized Honda servicing dealer for inspection. If you have a torque wrench, you can remove and install the blades yourself (page 32).
  • Page 34 SERVICING YOUR LAWN MOWER Blade Removal and Installation If you remove the blades for sharpening or replacement, you will need a torque wrench for installation. Wear heavy gloves to protect your hands. BLADE SHARPENING: To avoid weakening the blades or causing imbalance or poor cutting, the blades should be sharpened by trained staff at an authorized Honda servicing dealer.
  • Page 35 If the blades are not fully seated on the locator pins, they will cause excessive vibration and damage your lawn mower. Do not continue to run the engine if you notice excessive vibration. Re-check the positioning of the blades.

  • Page 36: Grass Bag Cleaning And Replacement

    SERVICING YOUR LAWN MOWER GRASS BAG CLEANING AND REPLACEMENT Grass Bag Cleaning Wash the bag with a garden hose, and allow it to dry completely before use; a wet bag will clog quickly. Grass Bag Replacement Replace a worn or damaged bag with a Honda replacement bag or its equivalent (page 70).

  • Page 37: Engine Maintenance

    The SAE oil viscosity and service classification are in the API label on the oil container. Honda recommends API SERVICE category SJ or later oil with the ILSAC “starburst” certification mark displayed on the container. SERVICING YOUR LAWN MOWER –20 –30 –20 –10...
  • Page 38 SERVICING YOUR LAWN MOWER Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 1. Put the throttle lever in the STOP position. 2. Turn the fuel valve OFF (page 10). This will reduce the possibility of fuel leakage.
  • Page 39 (not exceeding 30 psi [207 kPa]) through the element from the inside. Never try to brush off dirt; brushing will force dirt into the fibers. SERVICING YOUR LAWN MOWER PAPER FILTER ELEMENT FOAM FILTER ELEMENT...
  • Page 40 SERVICING YOUR LAWN MOWER Foam element: Clean it in warm soapy water and rinse or clean it in nonflammable solvent; allow it to dry thoroughly. Apply foam filter oil to the clean foam element and squeeze out all the excess oil.
  • Page 41 A loose spark plug can overheat and damage the engine. Overtightening the spark plug can damage the threads in the cylinder head. 7. Install the spark plug cap on the spark plug. SERVICING YOUR LAWN MOWER 0.028 ~ 0.031 in (0.7 ~ 0.8 mm) SEALING...
  • Page 42 SERVICING YOUR LAWN MOWER Spark Arrester Service (optional equipment) Your lawn mower engine is not factory-equipped with a spark arrester. In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and regulations. An optional USDA approved spark arrester is available from an authorized Honda servicing dealer.

  • Page 43: Control Cable Adjustments

    If the blades do not start or stop as it should with the correct cable adjustment, take the mower to an authorized Honda servicing dealer for repair. 3/4 ~ 1 in (20 ~ 25 mm) BLADE CONTROL LEVER SERVICING YOUR LAWN MOWER LOCK NUTS ADJUSTER...
  • Page 44 SERVICING YOUR LAWN MOWER Drive Clutch Cable Adjustment 1. Remove the grass bag and raise the discharge guard. 2. Remove the screw from the transmission cover plate and remove the cover plate. 3. Set the rear cutting height adjusters in the highest cutting height position (see page 16).
  • Page 45 If the drive clutch lever does not operate properly after the cable is correctly adjusted, take the mower to an authorized Honda servicing dealer for repair. SERVICING YOUR LAWN MOWER CONTROL NOTCH INDEX MARK LOCK NUTS ADJUSTER...

  • Page 46: Throttle Cable Inspection

    SERVICING YOUR LAWN MOWER THROTTLE CABLE INSPECTION Throttle cable adjustment is necessary if the throttle lever does not operate the choke properly. You can inspect choke operation by observing the movement of the choke arm, which is located on top of the carburetor.

  • Page 47: Fuel System

    You can be burned or seriously injured when handling fuel. • Stop the engine and keep heat, sparks, and flame away. • Handle fuel only outdoors. • Wipe up spills immediately. SERVICING YOUR LAWN MOWER FUEL TANK  WARNING FUEL FILLER NECK FUEL LEVEL INDICATOR...
  • Page 48 SERVICING YOUR LAWN MOWER Never refuel the engine inside a building where gasoline fumes may reach flames or sparks. Keep gasoline away from appliance pilot lights, barbecues, electric appliances, power tools, etc. Spilled fuel is not only a fire hazard, it causes environmental damage.

  • Page 49: Storage

    Cleaning 1. Wash the lawn mower, including the underside of the mower deck. Engine Wash the engine by hand, and be careful to prevent water from entering the air cleaner.
  • Page 50 5. Stop the engine and allow it to cool. 6. After the lawn mower is clean and dry, touch up any damaged paint (touch-up paint part numbers are on page 74), and coat other areas that may rust with a light film of oil.
  • Page 51 Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your mower deteriorates during storage, you may need to have the carburetor and other fuel system components serviced or replaced.
  • Page 52 STORAGE Draining the Carburetor and Fuel Tank 1. Make sure the fuel valve is OFF (page 22). 2. Remove the carburetor drain bolt with a 10 mm wrench, and drain the fuel from the carburetor bowl into an approved container. Gasoline is highly flammable and explosive.
  • Page 53 Engine Cylinder Remove the spark plug (page 38). Pour a tablespoon (5 ~ 10 cc) of clean engine oil into the cylinder. Pull the starter rope several times to distribute the oil in the cylinder. Reinstall the spark plug. Pull the starter rope slowly until resistance is felt then return the starter grip gently.

  • Page 54: Placing In Storage

    STORAGE PLACING IN STORAGE If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer.

  • Page 55: Transporting

    BEFORE LOADING If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. 1. If installed, remove the grass bag. 2.

  • Page 56: Taking Care Of Unexpected Problems

    TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Fuel valve OFF. Throttle lever in the wrong position. Out of fuel. Bad fuel; mower stored without treating or draining gasoline, or refueled with bad gasoline. Spark plug faulty, fouled, or improperly gapped.

  • Page 57: Vibration Problems

    TAKING CARE OF UNEXPECTED PROBLEMS VIBRATION PROBLEMS Possible Cause Grass and debris lodged under mower deck. Blades loose, bent, misaligned, damaged, or unbalanced by improper sharpening. Mechanical damage, such as a bent crankshaft. MOWING AND BAGGING PROBLEMS Possible Cause Engine speed is too slow to cut well. Mower is moving too fast for lawn conditions.

  • Page 58: Set-Up

    SET-UP Tools Required 12 mm wrench Loose Parts Use the following included loose parts to set up the lawn mower. Part Handle support plate Handle support hanger Flange bolt (8 x 40 mm) Self-locking nut (8 mm) Handlebar Setup 1. Slip a handle support hanger over each end of the handle.
  • Page 59 2. Insert the 8 x 40 mm lower handle bolts and finger tighten them. 3. Insert the 8 x 40 mm upper handle bolts into one of the holes at the desired handle height. Install an 8 mm self-locking nut on the inside of each handle.
  • Page 60 10. Repeat Steps 5 through 9 to install the handle support on the other side of the lawn mower. Lock Nut Torque: 15 ft-lb (21 N•m) 11. Position cable ties at the locations shown. STUD...
  • Page 61 Engine Oil The mower is shipped WITHOUT OIL in the engine. A bottle of oil is included in the box with your mower. Add the entire contents of the oil bottle into the oil filler opening. All Honda engines are run at the factory prior to packaging.
  • Page 62 SET-UP Before Operation Before using the lawn mower, all mower operator’s must read the following chapters and sections: • LAWN MOWER SAFETY (page 4) • CONTROLS & FEATURES (page 8) • BEFORE OPERATION (page 13) • OPERATION (page 17) •...

  • Page 63: Technical & Consumer Information

    TECHNICAL INFORMATION Serial Number Locations There are two serial numbers, one for the engine and one for the mower frame. Record the engine and frame serial numbers and date of purchase in the spaces below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (page 71).
  • Page 64 High altitude performance can be improved by specific modifications to the carburetor. If you always operate your lawn mower at altitudes above 5,000 feet (1,500 meters), have your servicing dealer perform this carburetor modification.
  • Page 65 Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions.

  • Page 66: Emission Control System

    Technical & Consumer Information EMISSION CONTROL SYSTEM Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight. Carbon monoxide does not react in the same way, but it is toxic.
  • Page 67 Technical Consumer Information Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with EPA, California and Canadian emission regulations. We recommend the use of genuine Honda parts whenever you have maintenance done. These original-design replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance.
  • Page 68 Technical & Consumer Information Air Index An Air Index Information hang tag/label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines.

  • Page 69: Specifications

    SPECIFICATIONS Mower Model HRC216HXA Manual starting, self-propelled, hydrostatic transmission, blade-brake clutch, 5.5 hp Dimensions, Weights and Capacities Overall Length Overall Width Maximum Height [Cutting height set at 1 in (25 mm) and handle high] Dry Weight Wheelbase [Cutting height adjusters set to 1 in...
  • Page 70 Technical & Consumer Information Engine Design and Performance Engine Model Engine Type Displacement Bore and Stroke Compression Ratio Ignition System Maximum Horsepower* Maximum Torque * Horsepower rating (shown as maximum power output at 3,600 rpm) is in accordance with SAE J1995. Actual engine power will be lower. Engine power depends on accessories, operating speeds, operating conditions, and other variables.
  • Page 71 Maintenance Fuel Unleaded gasoline with a pump octane rating of 86 or higher. Engine Oil SAE 10W-30, API SJ or later Transmission Oil Honda hydrostatic fluid Spark Plug Type Regular: NGK – BP5ES Resistor: NGK – BPR5ES Maximum 3,100 ± 50 rpm Governed Speed Blade Control Adjust for 3/4 ~ 1 in (20 ~ 25 mm) free play at...

  • Page 72: Consumer Information

    Technical & Consumer Information CONSUMER INFORMATION Replacement Parts, Optional Equipment, and Service Items Contact an authorized Honda servicing dealer to purchase any of these (or other) genuine original Honda items. Replacement Parts Item Spark plug Air cleaner Air cleaner Lower blade Upper blade Grass bag Front wheel/tire...

  • Page 73: Dealer Locator Information

    When you write or call, please give us this information: • Model and serial numbers page 61) • Name of the dealer who sold the lawn mower to you • Name and address of the dealer who services your lawn mower •...
  • Page 74 Technical & Consumer Information Distributor's Limited Warranty This warranty is limited to the following Honda Power Equipment products when distributed by American Honda Motor Co., Inc., Power Equipment Division, 4900 Marconi Drive, Alpharetta, Georgia 30005-8847. PRODUCTS COVERED BY THIS WARRANTY Hand-Held Products (limited lifetime warranty on the HHT drive cable)
  • Page 75 To Obtain Warranty Service: You must take the Honda Power Equipment product, accessory, replacement part, apparel or the power equipment on which the accessory or replacement part is installed, and proof of purchase, at your expense, to any Honda Power Equipment dealer in the United States, Puerto Rico, or the U.S.
  • Page 76 Technical & Consumer Information Accessories, Replacement Parts, and Apparel Warranty This warranty is limited to Honda Power Equipment parts, accessories and apparel when distributed by American Honda Motor Co., Inc., 4900 Marconi Drive, Alpharetta, Georgia 30005-8847 PRODUCTS COVERED BY THIS WARRANTY Accessories Replacement Parts...

  • Page 77: Your Warranty Rights And Obligations

    Emission Control System Warranty Your new Honda Power Equipment engine complies with the U.S. EPA, Environment Canada and State of California emission regulations. American Honda Motor Co., Inc. provides the emission warranty coverage for engines in the United States, and its territories. Honda Canada Inc. provides the emission warranty for engines in the 13 provinces and territories of Canada.

  • Page 78: Warranty Coverage

    Technical & Consumer Information Warranty Coverage: Honda power equipment engines manufactured after January 1, 1995 and sold in the State of California, and U.S. EPA certified engines manufactured on or after September 1, 1996 and sold in all of the United States, and Canadian certified engines manufactured on or after January 1, 2005 are covered by this warranty for a period of two years from the date of delivery to the original retail purchaser.
  • Page 79 Emission Control System Warranty Parts: SYSTEMS COVERED BY THIS WARRANTY: Fuel Metering Carburetor assembly, (includes starting enrichment system), Engine temperature sensor, Engine control module, Fuel regulator, Intake manifold Evaporative Fuel hoses Exhaust Catalyst, Exhaust manifold Air Induction Air filter housing, Air filter element*, Crankcase breather tube Ignition Flywheel magneto, Ignition pulse generator, Crankshaft position sensor, Power coil, Ignition coil assembly, Ignition control module,...

  • Page 80: Index

    INDEX Accessories warranty ..74 Air Cleaner Service ..37 Air Index ....66 Altitude, High Altitude Operation 62 Assembly .
  • Page 81 NOTICE symbol ..1 Capacity ... . 67 Change ... . . 36 Level Check .
  • Page 82 INDEX...

  • Page 83: Quick Reference Information

    QUICK REFERENCE INFORMATION Fuel Type Engine oil Type Spark plug Type Before each use Maintenance First 20 hours Subsequent Unleaded gasoline with a pump octane rating of 86 or higher (page 46) SAE 10W-30, API SJ or later (page 35) Regular: NGK BP5ES DENSO W16EP-U...
  • Page 84 The Power of Dreams POM53745-A 3240.2006.08 31VK6710 Printed on 00X31-VK6-7100 PRINTED IN U.S.A. Recycled Paper...

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