Table Of Contents - Mitsubishi 4G3 series Workshop Manual

Table of Contents

Contents1
Engine General Information2
Engine Sectional View2
Specifications8
General Specifications8
Service Specifications9
Torque Specifications13
Sealant14
Special Tools16
Drive Belt And Timing Belt20
Service Points Of Removal22
Removal Of Timing Belt22
Removal Of Oil Pump Sprocket22
Removal Of Crankshaft Sprocket22
Removal Of Timing Belt "B"23
Removal Of Crankshaft Sprocket "B"23
Timing Belt23
Service Points Of Installation24
Installation Of Spacer24
Installing Of Timing Belt "B"24
Installation Of Flange25
Installation Of Oil Pump Sprocket25
Installation Of Tensioner25
Installation Of Timing Belt26
Adjustment Of Drive Belt Tension28
Adjuster Type28
Brace Bolt Type28
Intake Manifold30
Front Wheel Drive Vehicles30
Exhaust Manifold And Water Pump34
Installation Of Water Pipe/O-Ring35
Rocker Arms And Camshaft36
Rocker Arm41
Installation Of Rocker Shafts41
Installation Of Wave Washer41
Cylinder Head And Valves42
Precaution For Removed Parts43
Removal Of Cylinder Head Bolt43
Removal Of Valve Stem Seal43
Cylinder Head43
Valve44
Valve Spring44
Valve Guide45
Valve Seat45
Valve Seat Reconditioning Procedure45
Valve Seat Replacement Procedure45
Valve Guide Replacement46
Installation Of Valve Stem Seal47
Installation Of Valve Spring47
Installation Of Cylinder Head Bolt47
Identification Of Cylinder Head Gasket47
Front Case, Oil Pump And Oil Pan50
Engine With Silent Shafts50
Engine Without Silent Shafts51
Removal Of Oil Pan52
Removal Of Flange Bolt52
Removal Of Front Case52
Removal Of Silent Shaft Front Bearing52
Silent Shaft53
Oil Pump53
Involute Gear Type53
Oil Level Sensor54
Installation Of Silent Shaft Rear Bearing55
Installation Of Silent Shaft Front Bearing55
Installation Of Front Case56
Installation Of Oil Pump Driven Gear56
Installation Of Flange Bolt56
Installation Of Oil Pump Cover Gasket56
Installation Of Oil Pump Rotor Assembly57
Installation Of Oil Pump Oil Seal57
Installation Of Oil Pan58
Application Of Sealant To Oil Pressure Switch58
Piston And Connecting Rod60
Removal Of Connecting Rod Cap61
Removal Of Piston Pin61
Piston61
Piston Pin61
Piston Ring62
Connecting Rod Bearing62
Installation Of Piston Pin63
Installation Of Oil Ring64
Installation Of Piston Ring64
Installation Of Piston And Connecting Rod Assembly64
Installation Of Connecting Rod Cap65
Crankshaft, Flywheel And Drive Plate66
Crankshaft Inspection67
Crankshaft Oil Clearance67
Plastic Gauge Method67
Crankshaft Rear Oil Seal68
Ring Gear68
Flywheel68
Drive Plate68
Installation Of Crankshaft Bearing69
Installation Of Bearing Cap69
Cylinder Block70
Engines For Rear Wheel Drive Vehicles70
Cylinder Block Inspection71
Boring Cylinder71
Piston Size Identification71