Char-Broil 12201776 Product Manual
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Char-Broil 12201776 Product Manual

Char-Broil 12201776 Product Manual

Smoker, bbq and grill
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Product Guide
Model 12201776
Tools needed for assembly:
Phillips Screwdriver
Pliers
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
WARNING:
CARBON MONOXIDE HAZARD
Burning charcoal indoors can kill you. It gives off
carbon monoxide, which has no odor. NEVER burn
charcoal inside homes, vehicles, or tents.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your appliance online at www.charbroil.com/register
FOR OUTDOOR USE ONLY
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges. Wear
protective gloves if necessary.
CAUTION:
THIS UNIT IS HEAVY! DO NOT attempt to
assemble without a helper.
1-800-241-7548
.
42804815 - 10/14/11

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Summary of Contents for Char-Broil 12201776

  • Page 1: Product Record Information

    NEVER burn assemble without a helper. charcoal inside homes, vehicles, or tents. If you have questions or need assistance during assembly, please call 1-800-241-7548 To insure your satisfaction and for follow-up service, register your appliance online at www.charbroil.com/register 42804815 - 10/14/11...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS WARNING Product Record Information ......1 FAILURE TO READ AND FOLLOW INSTRUCTIONS FOR For Your Safety .

  • Page 3: Preparing To Use Your Smoker

    Preparing and Using Your Smoker Before cooking with your Smoker, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods.

  • Page 4: Cooking Tips

    USDA Recommended Internal Cooking Temperatures Ground Meat Beef, Pork, Veal, Lamb........160°F Turkey, Chicken..........165°F Fresh Beef, Veal, Lamb Medium Rare............145°F (let stand 3 minutes before cutting) Medium..............160°F Well Done............170°F Poultry Chicken & Turkey, whole........165°F Poultry Parts............165°F Duck & Goose............165°F Fresh Pork Medium Rare............145 °F (let stand 3 minutes before cutting)

  • Page 5: Smoker Maintenance

    THE HEAT OF THE COALS seconds you can hold the palm of your hand 4 inches above the coals temperature range (Fº) visual cues HOT COALS 400 to 450 barely covered with gray ash; deep red glow MODERATELY HOT 375 to 450 thin coating of gray TO HOT COALS ash;...

  • Page 6: Limited Warranty

    LIMITED WARRANTY LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 7: Parts List/ Parts Diagram

    M6 x 15 Phillips Head Bolt M8 Flat Washer M5 x 10 Phillips Head Bolt...

  • Page 8: Assembly

    ASSEMBLY FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable location to work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective surface during assembly.
  • Page 9 Put axle rod through the holes on the right legs. Put wheels onto the axle rod and place the wheel caps over the axle rod ends. Install leg braces, with support flange towards center of grill, onto the legs using eight M6 x 15mm Phillips head bolts. Do not fully tighten screws until Step 6 is complete.
  • Page 10 Install firebox support bracket onto the holes on the left legs using two M6 x 15mm Phillips head bolts. Do not tighten bolts until Step 6 is completed. Install grill base, with firebox opening towards left side, on top of the legs using four M6 x 15mm Phillips head bolts. Install two M6 x 15mm Phillips head bolts and M6 hex nuts through grill base and flange on leg braces.
  • Page 11 Attach front shelf to front of grill base using two M6 x 15mm Phillips head bolts. Attach table supports with slotted holes towards front shelf using four M6 x 15mm Phillips head bolts. Attach push handle onto the firebox lid using two M6 x 15mm Phillips head bolts.
  • Page 12 Attach handle to the firebox lid using two M6 x 15mm Phillips head bolts and two M6 hex nuts. Attach firebox lid stop using one M5 x 12mm Phillips head bolt and M5 hex nut.
  • Page 13 Attach air shutter onto the firebox door using one M6 x 15mm Phillips head bolt and M6 hex nut. Do not over-tighten air shutter, air shutter should move freely. Attach door latch using one M5 x 12mm Phillips head shoulder bolt and M5 hex nut as illustrated. Connect firebox door hinge to the outside of the door and firebox base using four M5 x 12mm Phillips head bolts and M5 hex nuts.
  • Page 14 Connect firebox lid and firebox base using six M6 x 15mm Phillips head bolts. Connect firebox and grill base together using six M6 x 15mm Phillips head bolts.
  • Page 15 Connect firebox support with firebox base using two M6 x 15mm Phillips head bolts and M6 hex nuts. Install smokestack bracket into grill lid using two M6 x 15mm Phillips head bolts and M6 hex nuts.
  • Page 16 Install smokestack onto the smokestack bracket. To install the temperature gauge, insert into center hole on grill lid, then turn it clockwise to upright position.
  • Page 17 Attach grill lid handle using two M6 x 15mm Phillips head bolts and M6 hex nuts. Install grill lid on grill base using two M8 x 23mm Phillips head shoulder bolts.
  • Page 18 Use charcoal grate adjusters to lower charcoal grate assembly into grill base. Rest charcoal grate adjusters on supports in grill base. Install the swing away rack inside the grill lid. Insert the cotter pins through the holes from the outside of grill lid. Align the swing away rack support arm holes with the holes on the side panel of grill base, using two M6 cap nuts, two M6 washers, and two M6 x 15mm Phillips head shoulder bolts.
  • Page 19 Place cooking grills on support lips of grill base. Place firebox charcoal grate inside the bottom of firebox.
  • Page 20 Place firebox cooking grills inside the top of the firebox base. Insert grease cup holder into holes on right leg brace. Place a tin can (not included) on the grease cup holder. A tin can must be placed under the grease drain hole at all times. (Tin can not included)
  • Page 21 Congratulations. Enjoy your Deluxe Smoker.
  • Page 22 NOTES...

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American gourmet deluxe 12201776

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