Quadra-Fire CB1200-I Pellet Insert CB1200I-B Owner's Manual
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Quadra-Fire CB1200-I Pellet Insert CB1200I-B Owner's Manual

Installation and operation
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• Important operating and
maintenance instruc-
tions included.
Please read this entire manual
before installation and use of this
pellet fuel-burning room heater.
Failure to follow these instructions
could result in property damage,
bodily injury or even death.
•
Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
• Do not overfire - If any external part starts to
glow, you are overfiring. Reduce feed rate.
Overfiring will void your warranty.
• Comply with all minimum clearances to com-
bustibles as specified. Failure to comply may
cause house fire.
CAUTION
Tested and approved for wood pellets and shelled
field corn fuel only. Burning of any other type of fuel
voids your warranty.
www.quadrafire.com
CB1200-I PELLET INSERT
Owner's Manual

Installation and Operation

Model:
CB1200I-B
DO NOT DISCARD THIS MANUAL
Read, understand and
•
follow these instruc-
tions for safe installa-
tion and operation.
WARNING
NOTICE
Leave this manual with
•
party responsible for use
and operation.
Hot glass will cause burns.
•
Do not touch glass until it is cooled
•
NEVER allow children to touch glass
•
Keep children away
•
CAREFULLY SUPERVISE children in same room as
fireplace.
•
Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
flammable materials.
•
Keep clothing, furniture, draperies and other flammable
materials away.
Check building codes prior to installation.
• Installation MUST comply with local, regional, state and national
codes and regulations.
• Consult local building, fire officials or authorities having jurisdic-
tion about restrictions, installation inspection, and permits.
7014-083E
R
O-T L
Tested and
Listed by
C
US
OMNI-Test Laboratories, Inc.
WARNING
HOT SURFACES!
Glass and other surfaces are
hot during operation AND
cool down.
CAUTION
September 1, 2008
Portland
Oregon USA

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Summary of Contents for Quadra-Fire CB1200-I Pellet Insert CB1200I-B

  • Page 1: Installation And Operation

    • Important operating and maintenance instruc- tions included. WARNING Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instructions could result in property damage, bodily injury or even death. • Do not store or use gasoline or other flam- mable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2 DANGER: Risk of electrical shock. Disconnect power supply before servicing. Replace glass only with 5mm ceramic available from your dealer. To start, set thermostat above room temperature, the stove will light automatically. To shutdown, set thermostat to below room temperature. For...

  • Page 3: Table Of Contents

    Section 1: Listing and Code Approvals A. Appliance Certifications ...4 B. Mobile Home Approved ...4 C. Glass Specifications ...4 D. Electrical Rating ...4 E. BTU & Efficiency Specifications ...4 Section 2: Getting Started A. Design, Installation & Location Considerations ...5 B.

  • Page 4: Section 1: Listing And Code Approvals

    CB1200-I Pellet Insert Listing and Code Approvals A. Appliance Certification MODEL: 1200-I Pellet Insert LABORATORY: OMNI Test Laboratories, Inc REPORT NO. 061-S-13-2 TYPE: Solid Fuel Room Heater/Pellet Fuel Burning Type Insert STANDARD: ASTM E1509-95, ULC S628-93, ULC S610-M87, ULC S628-M93 and ULC/ ORD-C1482-M1990 Room Heater Pellet Fuel Burning Type and (UM) 84-HUD, Mobile Home Approved...

  • Page 5: Section 2: Getting Started

    Getting Started A. Design, Installation & Location Considerations 1. Appliance Location Consideration must be given to safety, convenience, traffic flow, and the fact that the appliance will need a chimney and chimney connector. It is a good idea to plan your installation on paper, using exact measurements for clearances and floor protection, before actually beginning the installation.

  • Page 6: Tools & Supplies Needed

    CB1200-I Pellet Insert C. Tools And Supplies Needed Tools and building supplies normally required for installation, unless installing into an existing masonry fireplace: Reciprocating Saw Safety Glasses Hammer Framing Square Phillips Screw driver Electric Drill & Bits (1/4”) Tape Measure 1/4”...

  • Page 7: Appliance Dimensions

    Dimensions and Clearances A. Appliance Dimensions 40" (1016mm) 29-1/4" (743mm) 22" (559mm) 8-3/4" (222mm) 10-3/4" (273mm) 28-1/2" (724mm) Figure 7.1 - Top View Figure 7.3 - Side View Septemer 1, 2008 13" (330mm) 12" (305mm) Figure 7.2 - Front View Panel Standard 30 inches (762mm)

  • Page 8: Clearances To Combustibles As A Built-In, Ul And Ulc

    CB1200-I Pellet Insert B. Clearance To Combustibles, UL and ULC Rear Shroud Kit, Part 811-0680 is Required for Built-In Installation 0 INCH (0mm) CLEARANCE TO EXPOSED SECTION AND FACE TRIM Figure 8.1 Top of Shroud Sides of Inside Shroud Back of Inside Shroud Vent Pipe to Combustible From Outside Edge of Panel Set to Combustibles...

  • Page 9: Clearances To Combustibles, Masonry & Zero Clearance

    C. Minimum Clearances To Combustibles for Masonry and Zero Clearance Fireplaces MANTEL Figure 9.1 D. Minimum Opening for Masonry and Zero Clearance Fireplaces for Built-In Using Rear Shroud Figure 9.2 Septemer 1, 2008 Face Trim C Top to Face Trim D Hearth Extension - Front NOTE: A Quadra-Fire floor protector (Part 811-0730) is available through your dealer to be used as a floor protector...

  • Page 10: Masonry Minimum Opening

    CB1200-I Pellet Insert E. Masonry Minimum Opening Location Inches Rear Width Depth Height - Top Vent 19-1/2 Front Width 29-1/4 F. Floor Protection 1. Zero Clearance Installations* It is necessary to install a floor protection of non-combus- tible material with a R value of 3.0 (1 inch [25mm] minimum thickness with a “k”...

  • Page 11: Removing Floor Of Factory Built

    H. Removing Metal Floor of Factory-Built Firebox • The firebrick (refractory), glass doors, screen rails, screen mesh and log grates can be removed from a factory-built firebox in order to gain minimum insert opening requirements. • Any smoke shelves, shields and baffles may be removed from a factory-built firebox if attached with mechanical fasteners.

  • Page 12: Section 4: Vent Information

    CB1200-I Pellet Insert Vent Information A. Chimney and Exhaust Connection Chimney & Connector: Use 3 or 4 inch (76-102mm) diameter type "L" or "PL" venting system. It can be vented vertically or horizontally. 2. Mobile Home: Approved for all Listed pellet vent. Use Listed double wall flue connector.

  • Page 13: Equivalent Feet Of Pipe

    C. Equivalent Feet of Pipe The table below can help you calculate the equivalent feet of pipe which is a method used to determine pellet vent size. See Figure 13.1. Example of 3 Elbow-Rear Vent Termination Calculation 2 ft. 3 ft. 2 ft.

  • Page 14: Section 5: Venting Systems

    CB1200-I Pellet Insert Venting Systems A. Direct Connect With Outside Air Outside Air through Rear Wall Figure 14.1 NOTE: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY. • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference.

  • Page 15: Full Reline With Outside Air

    C. Full Reline With Outside Air 12” (305mm) min. above NOTE; Use metal plate around exhaust vent pipe and seal all edges with non-flammable insulation such as fiberglass, mineral wool or ceramic. Do not use high temperature caulk- ing materials to seal any edge to prevent future serviceability Exit through the...

  • Page 16: Section 6: Mobile Home

    CB1200-I Pellet Insert Mobile Home A. Mobile Home Installation You must use a Quadra-Fire Outside Air Kit for instal- lation in a mobile home. An outside air inlet must be provided for the combustion air and must remain clear of leaves, debris, ice and/or snow.

  • Page 17: Section 7: Appliance Set-Up

    Appliance Set-Up A. Rear Shroud Installation 1. Top Vent Installations Parts Required: Part 811-0680, Rear Shroud Kit. Includes: Six galvanized steel shroud pieces, two cover plates and fastener package. Part 811-0650, Rear Shroud Top Vent Includes: Vent pipe and two 1/4 - 20 x 3/4 inch bolts with nuts.
  • Page 18 CB1200-I Pellet Insert Rear Vent Installation Preparation: Remove the ENTIRE exhaust blower housing by remov- ing the 4 nuts using a 7/16 inch socket wrench. Set the nuts aside for later use. Remove the 4 screws and remove the vertical exhaust transition pipe exhaust blower housing.

  • Page 19: Outside Air Kit

    B. Outside Air Kit Instructions Parts Included in Kit: 1 piece of 2 inch x 3 ft. flex hose, 1 hose clamp and 1 rodent screen. Tools Needed: Phillips head screw driver; wire cutters; hole saw or jig saw. 1. Measure distance from floor to air vent opening in appli- ance and mark location on wall.

  • Page 20: Adjustable Hearth Support

    CB1200-I Pellet Insert E. Adjustable Hearth Support Size: 9”d x 45”w, 2” to 10” Height Adjustment Included in Kit: (1) trim top, (1) trim front, (2) trim sides, double-sided tape (already installed) Tools Needed: Phillips head screw driver, sheet metal shears, measuring tape, gloves 1.

  • Page 21: Panel & Trim

    F. Panel and Trim Set Standard Size: 30 inches H x 40 inches W (762mm x 1016mm) Large Size: 33 inches H x 50 inches W (838mm x 1270mm) Included in Kit: 2 side panels, 1 top panel, 2 side trim, 1 top trim, 2 corner brackets and fastener package.

  • Page 22: F. Panel & Trim

    CB1200-I Pellet Insert F. Panel and Trim Set (Cont’d) 5. Hold side curtains in open position and lower panel set over insert setting lower edge of top panel in slot between hopper lid and panel support as shown in Figure 22.1. Place existing screw head (installed in Figure 21.2) into locator hole in floor of insert.

  • Page 23: Brick Set Installation

    G. Optional Brick Set Installation Slide bottom of left rear brick in first; rotate top edge to- ward rear of appliance and then rotate outer edge toward rear of appliance, until brick slides into place. Figure 23.1. Repeat for right rear brick. Place left side brick along left side of firebox, making sure chamfered (beveled) back edge fits snugly next to left rear brick.

  • Page 24: Log Set Placement

    CB1200-I Pellet Insert I. Optional Log Set Placement Instructions CAUTION Logs are FRAGILE. Use extreme care when handling or cleaning logs. Place the front log in first as shown in Figure 24.1 charred area surrounding firepot. Set the left and right logs onto the front log, placing the holes in the base of the left and right logs over the locating pins in the front log.

  • Page 25: Section 8: Operating Instructions

    Operating Instructions A. Fuel Size And Material 1. Wood Pellets Fuel pellets are made from sawdust or wood by-products. If the source material is hardwood, they can have a higher mineral content, creating more ash. Fuels containing bark will also have higher ash content.

  • Page 26: Before Your First Fire

    CB1200-I Pellet Insert C. Before Your First Fire 1. First, make sure your appliance has been properly installed and that all safety requirements have been met. Pay particular attention to the fire protection, venting and thermostat installation instructions. 2. Double check that the ash pan and firebox are empty! 3.

  • Page 27: Frequently Asked Questions

    WARNING Fire Risk Do NOT operate appliance: • With appliance door open. • Firepot floor open. • Cleaning slide plates open. Do NOT store fuel: • Closer than required clearances to com- bustibles to appliance • Within space required for loading or ash removal.

  • Page 28: Section 9: Troubleshooting

    CB1200-I Pellet Insert Troubleshooting Symptom Plug in appliance - No No current to outlet. response. .7 amp fuse defective. #3 snap disc tripped or defective. Control box defective. Call light on. No fire. Out of fuel. No fuel in firepot. #2 snap disc may be defective.
  • Page 29 Troubleshooting (Cont’d) Symptom Slow or smoky start-up Dirty exhaust and/or venting system. (Cont’d) Feed system fails to Out of fuel. start. #2 snap disc may be defective. Vacuum switch not closing. No vacuum. Feed system jammed or blocked. Feed spring not turning with feed motor. Feed motor defective or not plugged in.
  • Page 30 CB1200-I Pellet Insert Troubleshooting (Cont’d) Symptom Convection blower fails to No call light. start. #1 snap disc defective. Blower not plugged in. Blower is defective. Control box is defective. Exhaust blower fails to Blower not plugged in. start or does not shut off. Blower is clogged with ash.

  • Page 31: Proper Shutdown Procedure

    Maintaining & Servicing Your Appliance A. Proper Shutdown Procedure CAUTION Shock and Smoke Hazard • Turn down thermostat, let appliance completely cool and exhaust blower must be off. Now you can unplug appliance before servicing. • Smoke spillage into room can occur if appliance is not cool before unplugging.
  • Page 32 CB1200-I Pellet Insert 2. Cleaning Firepot with Cleaning Rod & Firepot Clean-Out Tool • Frequency: Daily or more often as needed • By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. If you are just cleaning the firepot, there is no need to unplug the appliance.
  • Page 33 7. Cleaning Beneath Heat Exchanger • Frequency: Monthly or after burning 1 ton of fuel • By: Homeowner a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off b. A more thorough cleaning is needed to remove the excess ash that is left behind from the use of the cleaning rods for the heat exchanger tubes.
  • Page 34 CB1200-I Pellet Insert 15. Soot and Fly Ash: Formation & Need for Removal in Exhaust Venting System. • Frequency: Yearly or more frequently depending on ash build-up. • By: Qualified Service Technician/Homeowner Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off.

  • Page 35: High Ash Content Maintenance

    D. High Ash Fuel Content Maintenance • Frequency: When the ash build-up exceeds more than half way up the firepot. • By: Homeowner Poor quality pellet fuel, or lack of maintenance, can create conditions that make the firepot fill quickly with ashes and clinkers.

  • Page 36: Glass Replacement

    CB1200-I Pellet Insert E. Glass Replacement WARNING • Glass is 5mm thick high temperature heat- resistant ceramic glass. • DO NOT REPLACE with any other material. • Alternate material may shatter and cause injury • Remove door from appliance and place face down on a protected surface to avoid scratching the door.

  • Page 37: Igniter Replacement

    F. Igniter Replacement niter racket Scre Figure 37.1 a. Be sure the appliance is allowed to cool, has been unplugged and the exhaust blower is off. Remove the ash pan. b. The wire leads to the igniter are connected to the wire harness with 1/4 inch male / female spade connectors.

  • Page 38: Section 12: Reference Material

    CB1200-I Pellet Insert Reference Materials A. Component Function 1. Control Box a. The control box is located on right side of appliance, behind the right side panel. b. There is a light located inside of the control box. The internal light will turn green when the appliance has reached a temperature of 200 and will turn red when it reaches 600 c.
  • Page 39 16. Snap Disc #1 (Convection Blower) 125°F Snap disc #1 is located on the right side of the firebox. There are 2 purple wires connected to it. This snap disc turns the convection blower on and off as needed. Power is always present at snap disc #1.

  • Page 40: Component Locations

    CB1200-I Pellet Insert B. Component Locations Heat Output Switch Reset Button Red Call Light Figure 40.1 Transition Assembly Figure 40.2 Page 40 Control Box Blue Blinking Light Fuse Red/ Green Light Exhaust Convection Blower 7014-083E Terminal Block Center 2 Screws for Thermostat Wires Power Outlet Exhaust...

  • Page 41: Exploded Drawings

    C. Exploded Views Glass Size Center: 13-7/8” wide x 11” high Glass Size Sides: 5-1/8” wide x 11” high Figure 41.1 - Door, Face, Glass, & Latch Assembly Figure 41.2 - Firepot, Igniter & Thermocouple Septemer 1, 2008 Glass Frame Post Glass Frame Side Glass Frame Spacer Glass Frame, Top &...
  • Page 42 CB1200-I Pellet Insert Figure 42.1 Page 42 7014-083E September 1, 2008...

  • Page 43: Service Parts & Accessories

    D. Service Parts and Accessories IMPORTANT: This is dated information. The most current information is located on the quadra-fire web site at www.Quadrafire.Com. When ordering, supply serial and model numbers to ensure correct part. Description Door Frame, not sellable Glass Assembly, Center Glass Assembly, Side Door Latch Bracket Grille, Louver, Top (Black, Gold or Nickel)
  • Page 44 CB1200-I Pellet Insert Item # Feed Spring Only Firepot Bolt, 1-1/4” long Firepot Floor (Slide Plate) Firepot Nut, 1/4-20 Firepot Pull Rod Assembly (Linkage) Firepot, EZ Clean Fuse .7 amp, Junction Box Gasket (Rope), Door Gasket, 1200 ft per roll, 3/8” Gasket, 500 ft per roll, 1/2”...
  • Page 45 Item No. Brick Set Door Assembly, Black Door Assembly, Gold Door Assembly, Nickle Floor Protector Grille, Louver, Black Grille, Louver, Gold Grille, Louver, Nickel Log Set, 3 pieces Outside Air Kit Panel & Trim Set, Small, 30” h x 40” w, Gold Panel &...

  • Page 46: Warranty Policy

    CB1200-I Pellet Insert E. Warranty Policy Hearth & Home Technologies LIMITED WARRANTY Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada.
  • Page 47 Hearth & Home Technologies LIMITED WARRANTY (Cont’d) HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main- tenance of the appliance not in accordance with the installation instructions; operating instructions and the listing agent identification label furnished with the appliance;...

  • Page 48: Contact Information

    Please contact your Quadra-Fire dealer with any questions or concerns. For the number of your nearest Quadra-Fire dealer • Important operating and maintenance instruc- tions included. We recommend that you record the following pertinent information for your CB1200-I PELLET INSERT Date purchased/installed: Serial Number: Dealership purchased from:...

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