Heatilator ADI-ZCFB-S Owner's Manual Installation And Operation
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Heatilator ADI-ZCFB-S Owner's Manual Installation And Operation

Heatilator ADI-ZCFB-S Owner's Manual Installation And Operation

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Model:
ADI-ZCFB-S
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.

• What to do if you smell gas

- Do not try to light any appliance
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
This appliance may be installed as an OEM installation in
manufactured home (USA only) or mobile home and must be
installed in accordance with the manufacturer's instructions and
the manufactured home construction and safety standard, Title
24 CFR, Part 3280 or Standard for Installation in Mobile Homes,
CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas indicated
on the rating plate.
CAUTION
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09
Owner's Manual
Installation and Operation
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts:
• installation must be performed by a licensed plumber
or gas fi tter;
• a CO detector shall be installed in the room where the
appliance is installed.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory trained
professionals, or technicians supervised by an NFI
certifi ed professional.
1

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Summary of Contents for Heatilator ADI-ZCFB-S

  • Page 1: What To Do If You Smell Gas

    Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI This appliance is only for use with the type(s) of gas indicated certifi ed professional. on the rating plate. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...
  • Page 2 As the owner of a new appliance, you’ll want to read and carefully follow all of the instructions contained in this Your new Heatilator gas appliance will give you years of Owner’s Manual. Pay special attention to all Cautions and durable use and trouble-free enjoyment.

  • Page 3: Table Of Contents

    E. Contact Information ......41 = Contains updated information. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 4: Listing And Code Approvals

    • A 110-120 VAC circuit for this product must be protected with ground-fault circuit-interrupter protection, in compliance with the applicable electrical codes, when it is installed in locations such as in bathrooms or near sinks. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 5: Getting Started

    Voltmeter Framing square Gloves Variable speed drill 1/4 Hex drive Safety glasses Manometer Phillips screwdriver Tape measure Non-corrosive leak check solution 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 6: Inspect Firebox

    • Cracks that penetrate entirely through the firebrick material. Inspection for cracking should be run when the appliance is cool. Cracks tend to close as the appliance heats up. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 7: Fireplace Size Requirements

    * NOTE: If exhaust collar on insert and fi replace damper do not line up, add 4 inches (102 mm) to minimum fi replace height for bends in vent pipe. Figure 3.1 Fireplace Opening Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 8: Clearances

    • Locate and install appliance to all clearance specifi cations in manual. 12 in. MANTEL MAX. 12 in. MAX. TOP OF UNIT Figure 3.2 Clearances to Mantels or other Combustibles above Appliance Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 9: Termination Locations

    Over 16/12 to 18/12 ..........7.0 Over 18/12 to 20/12 ..........7.5 Over 20/12 to 21/12 ..........8.0 * 3 foot minimum in snow regions Figure 4.1 Minimum height from roof to lowest discharge opening Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 10: Vent Information And Diagrams

    BLOCK PIPE END WITH INSULATION OR ANY OTHER SEALING MATERIAL STAINLESS STEEL PIPE - 3 FT. MIN. REQUIRED (INCLUDED) SEAL DAMPER AREA INLET AIR VENT PIPE COLLAR ATTACHMENT BRACKET Figure 5.1 Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 11: Installation Preparation

    REFRACTORY • The solid fuel burning fi replace manufacturer’s REMOTE specifi cation. RECEIVER UNIT • Local building codes required by authority having jurisdiction. • NFPA 211 EXISTING BOTTOM OF FIREPLACE Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 12: Installing Vent Pipe And Appliance

    Unfaced fi berglass insulation may be used for this • Flexible vent pipe for exhaust air (included with vent kit). purpose. • One pipe-to-cap adaptor (included with vent kit). • One vertical termination cap (included with vent kit). Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...
  • Page 13 (LINK-DV30 SHOWN) OPTIONAL LINK-ZC-ADPB (For Flashing Class-A Pipe) SLIDING PLATE CLASS A WOOD PIPE INLET AIR VENT PIPE STAINLESS STEEL 3 INCH ADAPTER FOR EXHAUST COLLAR (MUST BE INSTALLED) Figure 7.1 Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 14: Placing, Securing And Leveling The Appliance

    • Install fiberglass insulation pieces to back face of surround. • Attach surround. Follow instructions accompanying surround. • Push insert so that surround becomes tight against face of fi replace. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 15: Installing Adaptor And Termination Cap

    3 screws. Connect both the LINK-ZC-ADPB to Class VENT PIPE achieve full 30’ A Pipe and the termination cap to the LINK-ZC-ADPB length. with the self tapping screws provided. Figure 7.4 Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 16: Gas Information

    5.0 inches 11.0 inches Minimum inlet pressure w.c. w.c. 14.0 inches 14.0 inches Maximum inlet gas pressure w.c. w.c. 3.5 inches 10.0 inches Manifold pressure w.c. w.c. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...
  • Page 17 WARNING Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory. • Changing valve settings may result in fi re hazard or bodily injury. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 18: Electrical Information

    • If desired an additional wall switch or thermostat may be added to system as shown in Figure 9.1. STANDING PILOT REMOTE SWITCH PIGTAIL ON/OFF VALVE SWITCH OPTIONAL WALL SWITCH, THERMOSTAT OR REMOTE Figure 9.1 Standing Pilot Ignition Wiring Diagram Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 19: Junction Box Installation

    Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. WARNING Shock hazard. • Replace damaged wire with type 105º C rated wire. • Wire must have high temperature insulation. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...
  • Page 20 110-120 VAC replaced with type 105 º crated wire. NOTE: Do NOT install blower if using operable glass doors. Figure 9.4 Fan Wiring Diagram Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 21: Finishing

    12 in. MANTEL MAX. 12 in. MAX. TOP OF UNIT Figure 10.1 Clearances to Mantels or other Combustibles above Appliance Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 22: Appliance Setup

    3 to 5 applications. • Follow ember placement instructions in manual. • Do NOT place embers directly over burner ports. • Replace ember material annually. Improperly placed embers interferes with proper burner operation. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 23: Positioning The Logs

    Place log #1 on the fi rebox ledge as shown. The front portion of the log should hang over the ledge as shown. The log should be placed all the way back and in the center of the ledge. 2032-700D 10/07 Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...
  • Page 24 Position log #3 by locating its slot over the tab on right front of the burner such that left end of log contacts log tab near the center of the burner. LOG #4 (SRV340-704): Place log #4 across log #1 and log #2 in the grooved out areas as shown. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 25: Glass Assembly

    Adjustments should be made by a qualified released (see Figure 11.2). technician. Replacing Glass Assembly Replace the glass door on the appliance. Fasten the latches on the glass frame. Burner 7/16 Full Open Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 26: Operating Instructions

    Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 27: Lighting Appliance

    OFF”. Do not force. For additional information on operating your Close control access panel. 464-903G Hearth & Home Technologies fi replace, please refer to www.fi replaces.com. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 28: Check Pilot Flame Appearance

    • Do NOT turn adjustment screw counter-clockwise too far as it will come out of the valve allowing gas to escape. • Replace cap screw and seal to prevent gas leaks. • Check for gas leaks after tightening. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 29: Frequently Asked Questions

    This noise does not affect the operation or longevity of the appliance. Is it normal to see the pilot fl ame burn In a standing pilot system the pilot will always stay on. continually? Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 30: Troubleshooting

    With the pilot in the ON position, disconnect the thermopile leads from the valve. Take a reading at the thermopile leads. The read- ing should be 325 millivolts minimum. Replace the thermopile if the reading is below the minimum. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...
  • Page 31 Ensure that the glass is tightened properly on the unit, particularly on top corners. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 32: Maintaining And Servicing Appliance

    • Restricted air fl ow affects burner operation. Clean: • Glass • Air passageways, grilles, control compartment • Burner, burner ports Risk of: • Fire • Delayed ignition or explosion • Exposure to combustion fumes • Odors Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...
  • Page 33 5. Verify weather stripping, sealing and fl ashing remains intact. 6. Inspect draft shield to verify it is not bent, damaged or missing. Remote controls 1. Verify operation of remote. 2. Replace batteries in remote transmitters and battery-powered receivers. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 34: Reference Materials

    14-7/16 in. 377 mm 1-1/16 in. GAS INLET (GAS BALL VALVE NOT SHOWN) 5-9/16 in. ADI-ZCFB-S MODEL DIMENSIONS Location Inches Millimeters 20-3/8 9-11/16 29-3/4 22-5/7 14-5/8 14-3/4 18-15/16 Figure 15.1 Appliance Dimensions Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 35: Vent Kits Components

    FLEX3-30/2: Two 3 inch fl exible liners expands to 30 feet FLEX3-CNCT each. FLEX-CNCT: Connector kit - 3 inch liner to 3 inch liner, Figure 15.3 Direct Vent Flex Liner Accessory Kits one connector per kit. Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 36: Service Parts

    D. Limited Lifetime Warranty Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...
  • Page 37 D. Limited Lifetime Warranty (continued) Heatilator • ADI-ZCFB-S • 2032-910 Rev. i • 6/09...

  • Page 38: Contact Information

    Heatilator, a brand of Hearth & Home Technologies Inc. 7571 215th Street West, Lakeville, MN 55044 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com. - NOTES -...

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