HAMPTON BAY HI300 Owners & Installation Manual

Wood cast insert

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www.hampton-fi re.com
Wood Cast Insert
Owners &
Installation Manual
MODEL:
HI300
Tested by:
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
918-240g
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
10/07/08

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Summary of Contents for HAMPTON BAY HI300

  • Page 1 Wood Cast Insert Owners & Installation Manual MODEL: HI300 Tested by: Installer: Please complete the details on the back cover and leave this manual with the homeowner. Homeowner: Please keep these instructions for future reference. 918-240g FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4...
  • Page 2 fi re offi cials, or authority having jurisdiction about restrictions and installation inspection requirements in your area. The authority having jurisdiction should be consulted before installation to determine the need to obtain a permit. Hampton HI300 Wood Cast Insert...
  • Page 3: Table Of Contents

    Oversize Cast Faceplate Installation ...14 Fan Installation ...18 Power Outlet Conversion...19 Firebrick Assembly ...21 Flue Baffl e & Secondary Air TubeInstallation ...21 Draft Control ...21 Hampton HI300 Wood Cast Insert TABLE OF CONTENTS OPERATING INSTRUCTIONS Safety ...22 Guidelines...22 First Fire ...22 Wood Storage ...23...
  • Page 4: Safety Label

    NOTE: Hampton units are constantly being improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one. Hampton HI300 Wood Cast Insert...
  • Page 5: Unit Dimensions

    UNIT DIMENSIONS WITH STANDARD CAST FACEPLATE NOTE: Before assembling your Insert, use these dimensions to ensure appropriate clearances will be met (refer to Masonry and Factory Built Fireplace Clearances section). Hampton HI300 Wood Cast Insert...
  • Page 6: Unit Dimensions

    UNIT DIMENSIONS WITH OVERSIZE NOTE: Before assembling your Insert, CAST FACEPLATE use these dimensions to ensure appropriate clearances will be met (refer to Masonry and Factory Built Fireplace Clearances section). Hampton HI300 Wood Cast Insert...
  • Page 7: Installation

    Emissions from burning wood or gas could contain chemicals known to the State of Cali- fornia to cause cancer, birth defects or other reproductive harm. Hampton HI300 Wood Cast Insert CHIMNEY SPECIFICATIONS Before installing, check and clean your chimney system thoroughly. If in doubt about its condi- tion, seek professional advice.
  • Page 8: Masonry And Factory Built Fireplace Clearances

    R is greater than required, the system is acceptable. Minimum Minimum Minimum Hearth Hearth Hearth Side Extension* Thickness* Extension 18"/455mm 0.5"/13mm 8"/200mm DEFINITIONS Thermal Conductance: (hr)(ft Thermal Conductivity: (Btu)(inch) (hr)(ft (m)(K) (hr)(ft)( Thermal Resistance: )(hr)( F) = Hampton HI300 Wood Cast Insert )(K) )(K)
  • Page 9: Flue Connector Bracket

    fl ue connections and to install the faceplate. Be sure to protect your hearth extension during the installation, ie. with a heavy blanket. Hampton HI300 Wood Cast Insert DO NOT LIFT OR PUSH THE UNIT FROM THE ASHLIP, LEFT SIDE CAST or RIGHT SIDE CAST.
  • Page 10: Installation Into Amasonry Fireplace

    fi rst positioning the fl ue liner and offset if required. (Re-install raincap at completion of installation). NOTE: See requirements for installing solid fuel inserts in factory built fi replaces. 2) Direct Flue Connection with Cleanout INSTALLATION INTO A Hampton HI300 Wood Cast Insert...
  • Page 11: Standard Cast Faceplateinstallation

    fi rebox using 4 bolts per mounting bracket as shown in the diagram below. Side Mounting Bracket Backside of Unit Shown. Hampton HI300 Wood Cast Insert STANDARD CAST FACEPLATE INSTALLATION Left Side Faceplate Right Side Faceplate Top Faceplate Side Mounting Brackets 1/4"...
  • Page 12 See next page for recommended measurements. Retainer Slide Mounting Plates Right Side Faceplate Backside of Unit & Faceplate Shown. Carefully slide the Mantel Top back into position. Slide Mantel Top Cast adjustment bolts Top Face- plate Left Side Faceplate Hampton HI300 Wood Cast Insert...
  • Page 13 Cut the second piece of Insulation in half, then install behind both the Left and Right Sides as shown. Insulation The unit may now carefully be slid into fi nal position. Hampton HI300 Wood Cast Insert INSTALLATION RECOMMENDED MEASUREMENTS FOR SETTING SIDE CASTS Stop! Read Carefully.
  • Page 14: Oversize Cast Faceplate Installation

    See diagram 3. Diagram 3 6. Take the 2 capscrews provided and place a washer (1/4 x 3/4) and pushnut over each capscrew, as shown in diagram 4. Nut Retainers Right Side Cast Mantel Top Diagram 4 Hampton HI300 Wood Cast Insert...
  • Page 15 Ensure that the top surround is stable before proceeding to next step. Hampton HI300 Wood Cast Insert Diagram 8 10. Place 3 bolts and washers each into the back of the left and right side surround as shown in diagram 9.
  • Page 16 15. Slide unit into fi nal position. 16. Place the Hampton logo at the bottom/center of the left surround by peeling off the double sided tape and sticking in place. See Diagram Cast adjustment bolts Diagram 11: Diagram 12 Hampton HI300 Wood Cast Insert...
  • Page 17 Hampton HI300 Wood Cast Insert Stop! Read Carefully. Enamel & Cast components are very fragile. Use extreme care when handling. 1/4" (approx.) between both sides of door and cast. Left Side Cast 1/8" - 1/4" (approx.) for both sides, between ashlip and bottom of side cast.
  • Page 18: Fan Installation

    Neutral Live Ground 120V AC 60 Hz Fan Thermodisc (normally open) IMPORTANT DO NOT ROUTE POWER CORD UNDER OR IN FRONT OF UNIT. Green Manual/ Auto Switch Switch Black Black Black Blower/Fan Wiring Diagram Hampton HI300 Wood Cast Insert Ground...
  • Page 19: Power Outlet Conversion

    Keep the screw to reattach the green ground wire on the other side. Hampton HI300 Wood Cast Insert POWER OUTLET CONVERSION 5) Raising the fan defl ector, pull the wire harness, switch...
  • Page 20 2x #6 32x3/8" Pan Head Phillips black screws. 12) Attach the fan defl ector to the main fan body by replacing the Phillips screw on the top of the fan housing. Location of Old Thermdisc Holes Left Cover Plate Hampton HI300 Wood Cast Insert...
  • Page 21: Firebrick Assembly

    Slide the tube into the left Hampton HI300 Wood Cast Insert hand side, as far as possible and then bring it back into the hole on the right hand side.
  • Page 22: Operating Instructions

    After opening the damper, open the door a crack, and allow the fi re to adjust before fully opening the door. 16) The controls of your unit should not be altered to increase fi ring for any reason. Hampton HI300 Wood Cast Insert...
  • Page 23: Wood Storage

    (3mm / 1/8" or more) it should be removed to reduce the risk of a chimney fi re. Hampton HI300 Wood Cast Insert OPERATING INSTRUCTIONS WOOD STORAGE Store wood under cover, such as in a shed, or covered with a tarp, plastic, tar paper, sheets of scrap plywood etc., as uncovered wood can...
  • Page 24: Maintenance

    Placing lock washer over hex head bolt. b) Place hex head bolt into handle. c) Place spacer over hex head bolt threads. d) Screw handle into door latch. Spacer Handle Hex Head Lock Bolt Washer Hampton HI300 Wood Cast Insert...
  • Page 25: Latch Adjustment

    2) Remove the Latch from the Mounting Bracket by undoing the inner 2 bolts. Latch Hampton HI300 Wood Cast Insert LATCH ADJUSTMENT 3) Remove necessary amount of spacers sitting on the Mounting Bracket. Ensure an equal amount of spacers are removed from both top and bottom.
  • Page 26: Parts List

    Glass Retainer 936-243 Glass Gasket 36) 033-953 Air Tube 3/4" (Qty:4) 37) 020-957 Baffl e (2/set) * Last digit of part number represents color: 1 = Metallic Black, 5 = Timberline Brown, 6 = Enamel Black Hampton HI300 Wood Cast Insert...
  • Page 27: Standard Cast Faceplate

    Cast Faceplate - Timberline Brown 300-926 Cast Faceplate - Enamel Black 200) * Top Faceplate 201) * Left Side Faceplate 202) * Right Side Faceplate * Not available as a replacement part. Hampton HI300 Wood Cast Insert STANDARD CAST FACEPLATE...
  • Page 28: Oversize Cast Faceplate

    300) * Top Faceplate 301) * Left Side Faceplate 302) * Right Side Faceplate 303) 300-051F Top Corner Mounting Plate 304) 300-052F Side Mounting Plate * Not available as a replacement part. OVERSIZE CAST FACEPLATE Hampton HI300 Wood Cast Insert...
  • Page 29: Brick Panels

    PARTS LIST BRICK PANELS Part # Description 180-960 Brick Set - Complete Hampton HI300 Wood Cast Insert...
  • Page 30 NOTES Hampton HI300 Wood Cast Insert...
  • Page 31: Warranty

    HI300: Steel fi reboxes to be free from defects in materials and workmanship, also covered are vermiculite, baffl es and air tubes (against warpage) against manufacturer's defects for a period of 3 years parts and subsidized labor and parts only thereafter.
  • Page 32 Installer: ___________________________________________________________ Phone #: ___________________________________________________________ Date Installed: ______________________________________________________ Serial No.: __________________________________________________________ Hampton is a trademark of FPI Fireplace Products International Ltd. © FPI Fireplace Products International Ltd. 2008 http://www.hampton-fi re.com Printed in Canada Printed in Canada Hampton HI300 Wood Cast Insert...

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