Dismounting And Mounting The Rear Wheel; Checking The Shock Absorbtion Rubbers In The Rear Hub - KTM 640 LC4 SUPERMOTO 2003 Owner's Manual

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3
2
1
4
max. 5 mm

Dismounting and mounting the rear wheel

To remove the rear wheel, jack the motorcycle up on its frame so that the
rear wheel no longer touches the ground.
Loosen the collar nut
1
, remove chain tensioner
and pull out the wheel spindle
caliper support is still held. Push the rear wheel as far forward as possible,
take the chain from the rear sprocket and carefully take the rear wheel out
of the swingarm.
!
– D
O NOT OPERATE THE REAR BRAKE WHEN THE REAR WHEEL HAS BEEN DISMOUNTED
– A
LWAYS PLACE THE WHEEL ON THE GROUND WITH THE BRAKE DISC POINTING
. O
UPWARDS
THERWISE THE BRAKE DISC MAY BE DAMAGED
– I
F THE AXLE IS DISMOUNTED
COLLAR NUT THOROUGHLY AND APPLY A NEW COAT OF GREASE
G
)
REASE
TO PREVENT THE THREAD FROM JAMMING
NOTE: If the rear wheel has been dismounted, you should also check the
shock absorption rubber.
The rear wheel is remounted in reverse order. Before tightening the collar
nut to 80 Nm (60 ft.lb), push the rear wheel forwards so that the chain
tensioners lie on the tension screws.
WARNING
– I
'
F YOU DON
T HAPPEN TO HAVE A TORQUE WRENCH AT HAND
HAVE THE TIGHTENING TORQUE CORRECTED BY A
. A
POSSIBLE
LOOSE WHEEL SPINDLE MAY LEAD TO AN UNSTABLE DRIVING BEHAVIOR
.
OF YOUR MOTORCYCLE
– A
FTER MOUNTING THE REAR WHEEL
.
PRESSURE POINT RETURNS
– I
T IS VERY IMPORTANT TO KEEP THE BRAKE DISK FREE FROM OIL AND GREASE
WISE THE BRAKING EFFECT WOULD BE STRONGLY REDUCED
Checking the shock absorption rubbers in the rear hub *
LC4 models have a damped rear wheel hub. For this purpose, the engine
power is conveyed from the rear sprocket via 6 shock absorption rubbers
to the rear wheel. These 6 absorption rubbers wear with increasing
operation time, and should be checked for wear whenever the rear wheel is
dismounted.
For this purpose, lie the rear wheel on a work bench with the rear sprocket
upwards, and put the wheel spindle in the hub. Now hold the rear wheel
firmly and try to turn the rear sprocket. The rear sprocket may not turn
more than maximum 5 mm (0,2 in) measured on the outside. If the play in
the chain wheel is larger, all 6 shock absorption rubbers are to be replaced.
Check the shock absorption rubbers for signs of damage and dirt.
!
I
F THE SHOCK ABSORPTION RUBBERS ARE NOT REPLACED IN GOOD TIME
SPROCKET CARRIER AND THE REAR HUB WILL BE DAMAGED
6
,
ABSORPTION RUBBERS
NEVER SINGLE RUBBERS
2
, hold the rear wheel
3
until the rear wheel is free but the brake
CAUTION
.
,
CLEAN THE THREAD OF THE WHEEL SPINDLE AND
.
KTM
DEALER AS SOON AS
,
KEEP OPERATING THE FOOTBRAKE UNTIL THE
.
CAUTION
. A
LLWAYS REPLACE ALL
.
!
.
(S
A
HELL
DVANCE
,
MAKE SURE YOU
29
,
-
OTHER
4
!
,
THE REAR

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This manual is also suitable for:

2003 640 lc4 enduro

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