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640 Duke
KTM 640 Duke Manuals
Manuals and User Guides for KTM 640 Duke. We have
3
KTM 640 Duke manuals available for free PDF download: Owner's Handbook Manual, Spare Parts Manual
KTM 640 Duke Owner's Handbook Manual (52 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 4.76 MB
Table of Contents
Important Notes
3
Table of Contents
5
Serial Number Locating
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
6
Clutch Lever
6
Hand Decompression Lever
6
Choke Lever
6
Hand Brake Lever
7
Speedometer
7
Tachometer
7
Indicator Lamps
7
Ignition Lock, with 4 Switch Position
8
Ignition Lock with 3 Switch Position
8
Combination Switch
8
Starter Tip Switch, Emergency off Switch
9
Filler Cap
9
Fuel Tap
9
Shift Lever
10
Kickstarter
10
Foot Brake Pedal
10
Compression Damping of Fork
10
Rebound Damping of Fork
10
Compression Damping of Shock Absorber
11
Rebound Damping of Shock Absorber
11
Seat Lock
11
General Tips and Warnings for Starting the Motorcycle10
12
Instructions for Initial Operation
12
Running in
12
Driving Instructions
13
Check the Following before each Start
13
Starting When the Engine Is Cold
14
Starting When the Engine Is Warm
14
What to Do When the Engine Is Flooded
14
Kickstart Instructions
15
Starting off
15
Shifting/Riding
15
Braking
15
Stopping and Parking
16
Fuel
16
Periodic Maintenance Schedule
18
Lubrication and Maintenance Schedule
18
Maintenance Work on Chassis and Engine
20
Removing the Seat
20
Supporting Strap for the Passenger
20
Tool Kit
20
Checking and Adjusting the Steering Head Bearing
21
Bleeder Screw Front Fork
21
Cleaning the Dust Sleeves of the Telescopic Fork
21
Changing the Spring Preload of the Shock Absorber
22
Checking the Rubber Ring on the Shock Absorber
22
Checking the Rubber Ring on the Shock Absorber. . . . . .20 WIRING DIAGRAMM . . . . . . . . . . . . . . . . . . . . . . . . APPENDIX
22
Lubricate Rear Shock Absorber Linkage
22
Checking Chain Tension
23
Checking Chain Tension. . . . . . . . . . . . . . . . . . . . . . . . .21 CONSUMER INFORMATION for USA ONLY . . . . .APPENDIX
23
Correcting Chain Tension
23
Chain Maintenance
23
Chain Wear
24
Maintaining Chain Tension Eccentrics
24
General Information about KTM Disc Brakes
25
Changing the Basic Position of the Handbrake Lever
26
Checking of Brake Fluid Level - Front Brake
26
Refilling the Front Brake Fluid Reservoir
26
Checking the Front Brake Pads
26
Changing the Basic Position of the Brake Pedal
27
Checking the Rear Brake Fluid Level
27
Refilling the Rear Brake Fluid Reservoir
27
Checking the Rear Brake Pads
27
Dismounting and Mounting the Front Wheel
28
Dismounting and Mounting the Rear Wheel
28
Checking the Damping Rubbers in the Rear Wheel
29
Tires, Air Pressure
29
Battery
30
Charging the Battery
30
Main Fuse
31
Fuses for Indivitual Power-Consuming Units
31
Opening the Headlight Mask
31
Headlight Range Adjustment
32
Headlight - Replacing the Bulbs
32
Parking Light - Replacing the Bulb
32
Flasher - Replacing the Bulbs
32
Stop Light and Tail Light - Replacing Bulb
33
Cooling System
33
Checking the Coolant Level
34
Cleaning the Air Filter
34
Adjusting the Clutch Cable
35
Checking the Setting of the Hand Decompression Cable .33 Adjusting the Choke Cable
35
Adjusting Idle Speed
36
Draining of Float Chamber of the Carburetor
36
Engine Oil
36
Checking Engine Oil Level
36
Oil Circuit
37
Change of Oil and Fine Screen Filter, Bleeding of the Oil System
37
Changing Oil Filter
38
Trouble Shooting
39
Cleaning
42
Conservation for Winter Operation
42
Storage
42
Re-Initation after Time of Storage
42
Technical Specifications - Engine
43
Technical Specifications - Chassis
44
Head Word Index
46
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KTM 640 Duke Spare Parts Manual (37 pages)
CHASSIS
Brand:
KTM
| Category:
Motorcycle
| Size: 4.55 MB
Table of Contents
Illustrations
3
Front Fork
6
Fork Legs
7
Handlebar, Controls
9
Hand Brake Cylinder Brembo
10
Frame, Sub Frame
11
Side Stand
13
Swingarm, Chain Guard
14
Pro Lever System
15
Rear Brake Control
16
Shock Absorber WP
17
Shock Absorber WP Disassembled
18
Pipes
21
Silencer
22
Air Filter Box
23
Tank, Seat, Cover
24
Mask, Fenders
26
Front Wheel Brembo
27
Brake Caliper Front
28
Rear Wheel Brembo
29
Brake Caliper Rear
30
Head Light, Support
31
Flasher, Rear Light
32
Speedometer, Tachometer
33
Wiring Harness
34
KTM 640 Duke Spare Parts Manual (40 pages)
CHASSIS
Brand:
KTM
| Category:
Motorcycle
| Size: 2.92 MB
Table of Contents
Handlebar, Controls
9
Side Stand
13
Rear Brake Control
16
Air Filter Box
20
Tank, Seat, Cover
21
Mask, Fenders
22
Front Wheel
23
Rear Wheel
25
Speedometer, Tachometer
29
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