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Summary of Contents for Bad Boy RECOIL iS
- Page 1 RECOIL iS OWNER'S MANUAL 630505 ISSUED AUGUST 2012 REVISED SEPTEMBER 2012...
- Page 2 Contact your service representative on servicing the vehicle in accordance with the Periodic Service Schedule. Repair or replacement parts are available through your BAD BOY BUGGIES retailer. The following information is needed when contacting us concerning service or parts for your vehicle:...
- Page 3 Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed beyond the factory specifica- tions. Such modifications can cause serious personal injury or death. Bad Boy Buggies prohibits and disclaims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.
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Page 4: General Information
GENERAL INFORMATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. This vehicle has been designed and manufactured in the United States of America (USA) as a ‘World Vehicle’. - Page 5 TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. SECTION PAGE NO. SAFETY ........................1-1 GENERAL SPECIFICATIONS..................2-1 INTRODUCTION ......................3-1 OPERATING PROCEDURES..................4-1 MAINTENANCE ......................
- Page 6 TABLE OF CONTENTS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: Page iv...
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Page 7: Table Of Contents
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. GENERAL ........................1-2 NOTICES, CAUTIONS, WARNINGS, AND DANGERS..........1-2 GENERAL OPERATION .................... 1-3 MAINTENANCE ......................1-3 VENTILATION ...................... -
Page 8: General
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the manufacturer. -
Page 9: General Operation
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed or extend the stopping distance beyond the factory specification. -
Page 10: Ventilation
SAFETY Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle. -
Page 11: Labels And Pictograms
NEVER carry more than 2 occupants on a bench seat. DO NOT exceed vehicle WEIGHT CAPACITY (see Owner’s Manual). DO NOT MODIFY this vehicle: NEVER alter this vehicle to increase travel speeds above factory specifications. Alterations NOT approved or tested by Bad Boy Buggies can create unsafe conditions and increase your chance of having an accident. 630397... - Page 12 NEVER carry more than 2 occupants on a bench seat. DO NOT exceed vehicle WEIGHT CAPACITY (see Owner’s Manual). DO NOT MODIFY this vehicle: NEVER alter this vehicle to increase travel speeds above factory specifications. Alterations NOT approved or tested by Bad Boy Buggies can create unsafe conditions and increase your chance of having an accident. 630397...
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Page 13: Specifications
Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. RECOIL IS VEHICLE SPECIFICATIONS ..............2-2 RECOIL IS VEHICLE DIMENSIONS ................2-3 TURNING DIAMETER AND INCLINE INFORMATION ..........2-4... - Page 14 SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VHEICLE SPECIFICATIONS MODEL: RECOIL iS TYPE: ELECTRIC OFF ROAD VEHICLE MODEL YEAR: 2013 Part No: 626789 PRODUCT SPECIFICATION...
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Page 15: Vehicle Dimensions
SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VEHICLE DIMENSIONS 76.5” (194.3 cm) 52.5” (133.5 cm) 70” (177.8 cm) 42.5” (107.9 cm) 112” rear wheels (284.5 cm) 42.5”... - Page 16 SPECIFICATIONS Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: Page 2 - 4...
- Page 17 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. OPERATOR CONTROLS ................... 3-2 Key Switch / Direction Selector .....................3-2 Accelerator Pedal ..........................3-2 Brake Pedal ...........................3-2 Park Brake.............................3-2 Differential Lock ..........................3-2 FEATURES.........................
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Page 18: Operator Controls
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. OPERATOR CONTROLS 1. Key Switch Located on the on the seat panel between the driver and passenger seats, this key operated switch enables the basic electrical system of the vehicle to be turned on and off. -
Page 19: Features
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. FEATURES 1. State of Charge Meter/Fuel Gauge Electric fuel gauge located on the left side of the dash panel, indicates the amount of charge remaining in the battery pack when the key switch is in the ON position. -
Page 20: Volt Power Outlet
8. Battery Fill Tube Battery Fill Tube for the battery located under the front cowl is stan- dard on the RECOIL iS. The fill tube allows water to be added to the front battery without removing the access panel in the cowl. -
Page 21: Rear Seat / Load Deck
INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. 13. Head Protection Rubber pads to protect the head when driving over rough terrain. 14. Side Nets Side nets are a standard safety feature provided with the vehicle and must be properly secured before operating vehicle. - Page 22 INTRODUCTION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: Page 3 - 6...
- Page 23 OPERATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. VIN AND SERIAL NUMBER LOCATION ..............4-2 BEFORE INITIAL USE ..................4-2 PORTABLE CHARGER..................4-3 Using the Charger ........................4-4 OPERATING THE VEHICLE .................4-5 COMMON SENSE OPERATION ................4-5 ENVIRONMENTAL CONCERNS ................4-6...
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Page 24: Vin And Serial Number Location
OPERATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VIN AND SERIAL NUMBER LOCATION The VIN plate is riveted to the top of the cowl on the driver side. Two serial number and manufacture date code plates are on the vehicle. -
Page 25: Notices, Cautions, Warnings, And Dangers
OPERATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Before a new vehicle is put into operation, the items ITEM SERVICE OPERATION shown in the INITIAL SERVICE CHART must be per- formed. -
Page 26: Using The Charger
OPERATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. The portable charger is shipped with the vehicle. Prior to vehicle or charger operation, the charger must be removed from the vehicle. -
Page 27: Maintenance
OPERATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. OPERATING THE VEHICLE Improper use of the vehicle or the lack of proper maintenance may result in damage or decreased performance. Read and understand the following warnings before attempting to operate the vehicle. -
Page 28: Environmental Concerns
OPERATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. This vehicle is not a toy. If not operated properly and responsibly, it can cause severe injury or death to the operator, passengers or bystanders. -
Page 29: Coasting
OPERATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. downhill situation must be limited to 5 mph by using the service brake to slow the vehicle. If allowed to travel too fast on a downhill slope loss of control may occur, this can cause serious injury or death. -
Page 30: Terrain
OPERATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TERRAIN The vehicle is NOT designed for use on public roads. The vehicle may be used on established trails or open terrain that is free from stumps, large rocks or holes. -
Page 31: Winch
OPERATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. WINCH OPERATION (if equipped) This vehicle may be equipped with an optional winch. Read, understand and follow all of the information supplied with the winch on the operation and use of the winch before attempting to operate it. - Page 32 OPERATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Do not attempt to pull loads exceeding the manufacturers maximum load rating. Have all persons and pets leave the area while operating winch. Never allow anyone to remain in the vehicle. To prevent damage to the wire cable, never hook the cable to itself.Always use a nylon sling.
- Page 33 OPERATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: Page 4 - 11...
- Page 34 OPERATION Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: Page 4 - 12...
- Page 35 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. TITLE PAGE NO. VEHICLE CLEANING AND CARE ................5-3 Vehicle Cleaning ........................... 5-3 ROUTINE MANITENANCE ..................5-4 LIFTING THE VEHCILE .....................
- Page 36 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Using A Hydrometer........................5-17 PERIODIC SERVICE SCHEDULE................5-18 CAPACITIES AND REPLACEMENT PARTS ............5-19 HARDWARE......................5-19 Page 5 - 2...
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Page 37: Vehicle Cleaning And Care
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. VEHICLE CLEANING AND CARE Vehicle Cleaning To reduce the possibility of severe injury or vehicle damage, read and understand all instructions supplied by manufacturer of pressure washer. -
Page 38: Routine Maintenance
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. ROUTINE MAINTENANCE Preventive maintenance, applied at recommended intervals, is the best guarantee for keeping the vehicle dependable. This vehicle will give years of satisfactory service, providing it receives regular maintenance. -
Page 39: Light Bulb Replacement
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. LIGHT BULB REPLACEMENT To reduce the possibility of premature bulb failure, do not touch new bulbs with bare fingers. Use clean, dry tissue or paper towel to handle the glass portion of the bulb. -
Page 40: Wheel Installation
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. If the tire is flat, raise vehicle and remove wheel. Refer to ‘Lifting the Vehicle’ for proper lifting procedure and safety infor- mation. - Page 41 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Front Adjust both tie rods equally to obtain the correct toe-out. Hold tie rod (2) with an open end wrench, loosen the jam nut (1) and turn the adjustment shaft (3) to move the wheel in the desired direction.
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Page 42: Brakes
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. BRAKES This vehicle is equipped with four wheel hydraulic disc brakes; the parking brake is hand operated. Check the fluid level at intervals specified in the PERI- ODIC SERVICE SCHEDULE;... -
Page 43: Parking Brake Adjustment
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Parking Brake Adjustment The floor mounted parking brake has an adjustment knob on the end of the han- dle. -
Page 44: Axles
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. AXLES Front and Rear Axles The only maintenance required for the first five years is the periodic inspection of the rear axle for lubricant leakage. -
Page 45: Battery Disposal
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Wrap wrenches with vinyl tape to prevent the possibility of a dropped wrench from ’shorting out’ a battery, which could result in an explosion and severe personal injury or death. -
Page 46: Temperature Affects Battery Capacity
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. • Replace all terminal covers. • Replace battery compartment cover and note service date on chart. Temperature Affects Battery Capacity Battery storage capacity is affected by the temperature;... - Page 47 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Over the life of the battery, a considerable amount of water is Impurity Parts Per consumed. It is important that the water used be pure and Million free of contaminants that could reduce the life of the battery Color...
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Page 48: Cleaning Batteries
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Cleaning Batteries When cleaning the outside of the batteries and terminals, do not use a water hose without first spraying the batteries with a solution of baking soda (sodium bicarbonate) and water to neutralize any acid deposits. -
Page 49: Prolonged Storage
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. To Solenoid Battery Fill Tube To Controller B- Prolonged Storage During periods of storage, the batteries will need attention to keep them maintained and prevent discharge. -
Page 50: Battery Troubleshooting
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. • The charging must take place in an area that is well ventilated and capable of removing the hydrogen gas that is generated by the charging process. -
Page 51: Using A Hydrometer
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Do not perform a hydrometer test on a battery that has just been watered. The battery must go through at least one charge and discharge cycle in order to permit the water to adequately mix with the electrolyte. -
Page 52: Periodic Service Schedule
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. PERIODIC SERVICE SCHEDULE - CHECK C&A - CHECK & ADJUST CL - CLEAN R - REPLACE REMARKS ... -
Page 53: Capacities And Replacement Parts
MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. CAPACITIES AND REPLACEMENT PARTS CAPACITIES REPLACEMENT PART NUMBERS Front Axle Oil 13.8 oz. 90 wt. gear oil Headlight Bulb 619100 Rear Axle Oil... - Page 54 MAINTENANCE Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers. Notes: Page 5 - 20...
- Page 56 Bad Boy Buggies 1451 Marvin Griffin Road, Augusta, Georgia USA 30906-3852 TO CONTACT US E-mail: info@badboybuggies.com For parts and repair contact your local dealer. To locate a local dealer please go online to our website: www.BADBOYBUGGIES.COM 2011 E-Z-GO Division of Textron Inc.