Bad Boy AMBUSH iS Service & Parts Manual

4 x 4 hybrid utility vehicle
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SERVICE PARTS MANUAL
SERVICE PARTS MANUAL
AMBUSH
AMBUSH
ISSUED NOVEMBER 2013
ISSUED NOVEMBER 2013
iS
iS
REVISED SEPTEMBER 2014
REVISED SEPTEMBER 2014
634510
634510

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Table of Contents
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Summary of Contents for Bad Boy AMBUSH iS

  • Page 1 SERVICE PARTS MANUAL SERVICE PARTS MANUAL AMBUSH AMBUSH 634510 634510 ISSUED NOVEMBER 2013 ISSUED NOVEMBER 2013 REVISED SEPTEMBER 2014 REVISED SEPTEMBER 2014...
  • Page 3 Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability, or increase the speed beyond the factory specifications. Such modifications can cause serious personal injury or death. Bad Boy Buggies prohibits and disclaims responsibility for any such modifications or any other alterations which would adversely affect the safety of the vehicle.
  • Page 4 NOTES This vehicle has been designed and manufactured in the United States of America (USA) as a ‘World Vehicle’. The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated. The use of non Original Equipment Manufacturer (OEM) approved parts may void the warranty.
  • Page 5 TABLE OF CONTENTS SECTION Page No. HOW TO USE THE SERVICE PARTS MANUAL ..........v ACCELERATOR .
  • Page 6 NOTES Service Parts Manual 634510 Service Parts Manual Page iv...
  • Page 7 HOW TO USE THE SERVICE PARTS MANUAL This manual is divided into several sections: • GENERAL INFORMATION • ILLUSTRATED PARTS BREAKDOWN • APPENDIX The first section, GENERAL INFORMATION, contains the following information: • WARRANTY INFORMATION • GENERAL INDEX • HOW TO USE THE SERVICE PARTS MANUAL The second section, ILLUSTRATED PARTS BREAKDOWN, contains illustrations and parts lists for all systems of your vehicle.
  • Page 8 HOW TO USE THE SERVICE PARTS MANUAL Title Title *See Body Section for decal information 102,104 Front of Vehicle 83,88 81,86 84,89 82,87 128 129 Left hand illustration page Parts list (continued on (continued on right hand page rear of page if required) if required) 1.
  • Page 9 HOW TO USE THE SERVICE PARTS MANUAL 3. COLOR CODE FOR BODY COMPONENTS The last two digits of the part number for the body part will denote the color code. Locate the part number for the cowl, rear body, seat pod, side panel or seat wrap then locate your color in the list below. Replace the last ** or XX with the two digit color code.
  • Page 10 ACCELERATOR ACCELERATOR PEDAL ASSEMBLY includes items 2 - 13 Service Parts Manual 634510 Service Parts Manual Page A-1...
  • Page 11 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 12 ACCELERATOR GOVERNOR ASSEMBLY includes items 2 - 19 GOVERNOR BRACKET ASSEMBLY includes items 6 - 13 Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page A-3...
  • Page 13 ACCELERATOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 14 ACCELERATOR Notes: Service Parts Manual 634510 Service Parts Manual Page A-5...
  • Page 15 ACCELERATOR Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page A-6...
  • Page 16 BATTERY SYSTEM Service Parts Manual 634510 Service Parts Manual Page C-1...
  • Page 17 BATTERY SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 18 BATTERY SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 19 BATTERY SYSTEM Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page C-4...
  • Page 20 BATTERY SYSTEM To Controller To Solenoid Service Parts Manual 634510 Service Parts Manual Page C-5...
  • Page 21 BATTERY SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 22 BATTERY SYSTEM Notes: Service Parts Manual 634510 Service Parts Manual Page C-7...
  • Page 23 BATTERY SYSTEM Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page C-8...
  • Page 24 BODY - FRONT Front of Vehicle INSTRUMENT PANEL ASSEMBLY includes items 15 - 17 Service Parts Manual 634510 Service Parts Manual Page D-1...
  • Page 25 633268GXX ACCESS COVER (See COLOR CODE in HOW TO USE Section of Manual) 617533 PUSH RIVET....................634363 SIDE COWL AMBUSH iS DECAL ..............633298 INSTRUMENT PANEL ASSEMBLY (INCLUDES ITEMS 15 - 17) ....633297 INSTRUMENT PANEL LARGE CUT OUT ..........
  • Page 26 BODY - MID Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page D-3...
  • Page 27 LOCK NUT, #10 - 24 ..................00660G5 FLAT WASHER (SS), #10................23726G4 SPACER......................634954 SIDE AMBUSH iS DECAL ................633160GXX SEAT WRAP W/CHARGER RECEPTACLE (See COLOR CODE in HOW TO USE Section)....................10570G10 RIVET, 5/32" X 9/16" LG ................. 71415G01 ELECTRIC SHOCK WARNING DECAL ............
  • Page 28 BODY - REAR Body Trim Installation for 2 Passenger Vehicle Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page D-5...
  • Page 29 BODY - REAR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 30 BODY - REAR Body Trim Installation for 4 Passenger Vehicle Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page D-7...
  • Page 31 BODY - REAR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 32 BODY - ACCESSORIES Service Parts Manual 634510 Service Parts Manual Page D-9...
  • Page 33 BODY - ACCESSORIES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 34 BODY Notes: Service Parts Manual 634510 Service Parts Manual Page D-11...
  • Page 35 BODY Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page D-12...
  • Page 36 BRAKES DISC BRAKE ASSEMBLY includes items 24 - 30 Front of Vehicle Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page E-1...
  • Page 37 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 38 BRAKES Service Parts Manual 634510 Service Parts Manual Page E-3...
  • Page 39 BRAKES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 40 BRAKES Notes: Service Parts Manual 634510 Service Parts Manual Page E-5...
  • Page 41 BRAKES Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page E-6...
  • Page 42 CLUTCH Service Parts Manual 634510 Service Parts Manual Page F-1...
  • Page 43 CLUTCH THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 44 CLUTCH Notes: Service Parts Manual 634510 Service Parts Manual Page F-3...
  • Page 45 CLUTCH Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page F-4...
  • Page 46 DIRECTION SELECTOR ELECTRIC DIRECTION SELECTOR SHIFT ASSEMBLY includes items 9 - 15 Service Parts Manual 634510 Service Parts Manual Page G-1...
  • Page 47 DIRECTION SELECTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 48 DIRECTION SELECTOR Notes: Service Parts Manual 634510 Service Parts Manual Page G-3...
  • Page 49 DIRECTION SELECTOR Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page G-4...
  • Page 50 DIFFERENTIAL LOCK Front Cable Details Rear Cable Details Service Parts Manual 634510 Service Parts Manual Page H-1...
  • Page 51 DIFFERENTIAL LOCK THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 52 DIFFERENTIAL LOCK Notes: Service Parts Manual 634510 Service Parts Manual Page H-3...
  • Page 53 DIFFERENTIAL LOCK Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page H-4...
  • Page 54 ELECTRICAL SYSTEM DC - DC CONVERTOR includes items 6 - 8 Service Parts Manual 634510 Service Parts Manual Page J-1...
  • Page 55 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 56 ELECTRICAL SYSTEM POWER OUTLET Main Harness Service Parts Manual 634510 Service Parts Manual Page J-3...
  • Page 57 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 58 ELECTRICAL SYSTEM CONTROL PANEL ASSEMBLY includes items 2 - 12 To Main Harness Main Harness Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page J-5...
  • Page 59 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 60 ELECTRICAL SYSTEM Front of Vehicle HEADLIGHT (PASSENGER SIDE) includes item 2 HEADLIGHT (DRIVER SIDE) includes item 2 Service Parts Manual 634510 Service Parts Manual Page J-7...
  • Page 61 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 62 ELECTRICAL SYSTEM To Battery To Battery MOTOR CONTROLLER Service Parts Manual 634510 Service Parts Manual Page J-9...
  • Page 63 ELECTRICAL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 64 ELECTRICAL SYSTEM Notes: Service Parts Manual 634510 Service Parts Manual Page J-11...
  • Page 65 ELECTRICAL SYSTEM Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page J-12...
  • Page 66 ENGINE SUBARU ENGINE - EH722 includes items 2 - 21 Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page K-1...
  • Page 67 ENGINE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 68 ENGINE Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page K-3...
  • Page 69 ENGINE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 70 ENGINE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 71 ENGINE Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page K-6...
  • Page 72 ENGINE MUFFLER Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page L-1...
  • Page 73 ENGINE MUFFLER THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 74 ENGINE MUFFLER Notes: Service Parts Manual 634510 Service Parts Manual Page L-3...
  • Page 75 ENGINE MUFFLER Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page L-4...
  • Page 76 FRONT AXLE INDEPENDENT DIFFERENTIAL includes items 2 - 3 Motor Part of Frame Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page M-1...
  • Page 77 FRONT AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 78 FRONT AXLE Notes: Service Parts Manual 634510 Service Parts Manual Page M-3...
  • Page 79 FRONT AXLE Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page M-4...
  • Page 80 FRONT SUSPENSION AND STEERING Female Bushing Retaining Male Bushing Front of Vehicle A - ARM ASSEMBLY includes items 3 - 4 STEERING RACK WITH SPACER includes items 24 - 25 Service Parts Manual 634510 Service Parts Manual Page N-1...
  • Page 81 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 82 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 83 FRONT SUSPENSION AND STEERING Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page N-4...
  • Page 84 FRONT SUSPENSION AND STEERING FRONT STRUT ASSEMBLY (DRIVER SIDE) includes items 3, 5 - 27 FRONT STRUT ASSEMBLY (PASSENGER SIDE) includes items 4 - 27 Service Parts Manual 634510 Service Parts Manual Page N-5...
  • Page 85 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 86 FRONT SUSPENSION AND STEERING STEERING COLUMN ASSEMBLY includes items 6 - 10 Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page N-7...
  • Page 87 FRONT SUSPENSION AND STEERING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information.
  • Page 88 FRONT SUSPENSION AND STEERING Notes: Service Parts Manual 634510 Service Parts Manual Page N-9...
  • Page 89 FRONT SUSPENSION AND STEERING Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page N-10...
  • Page 90 FUEL SYSTEM CARB FUEL TANK ASSEMBLY (WITH SWITCH) includes items 3, 5 - 14 FLUOR FUEL TANK (WITH SENDER UNIT) includes items 6 FOR VEHICLES MANUFACTURED FROM 24TH NOVEMBER 2014 Front of Vehicle FUEL SENDER UNIT FOR VEHICLES MANUFACTURED BEFORE 24TH NOVEMBER 2014 Service Parts Manual 634510 Service Parts Manual...
  • Page 91 FUEL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 92 FUEL SYSTEM To Engine Part of Frame Front of Vehicle Fuel Filter To Fuel Pump Fuel Filter Service Parts Manual 634510 Service Parts Manual Page P-3...
  • Page 93 FUEL SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 94 FUEL SYSTEM Notes: Service Parts Manual 634510 Service Parts Manual Page P-5...
  • Page 95 FUEL SYSTEM Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page P-6...
  • Page 96 MOTOR Service Parts Manual 634510 Service Parts Manual Page Q-1...
  • Page 97 MOTOR THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 98 MOTOR Notes: Service Parts Manual 634510 Service Parts Manual Page Q-3...
  • Page 99 MOTOR Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page Q-4...
  • Page 100 OPERATOR PROTECTION SYSTEM Part of Frame Part of frame Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page R-1...
  • Page 101 OPERATOR PROTECTION SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 102 OPERATOR PROTECTION SYSTEM OPS UPPER KIT includes items 2 - 7 OPS UPPER HARDWARE KIT includes items 8 - 9 ACCESSORIES OPS KIT includes items 13 - 24 OPS ACCESSORY HARDWARE KIT includes items 18 - 21 Front of Vehicle OPS Bottom (Ref only) Service Parts Manual...
  • Page 103 OPERATOR PROTECTION SYSTEM THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 104 OPERATOR PROTECTION SYSTEM Notes: Service Parts Manual 634510 Service Parts Manual Page R-5...
  • Page 105 OPERATOR PROTECTION SYSTEM Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page R-6...
  • Page 106 REAR AXLE Service Parts Manual 634510 Service Parts Manual Page S-1...
  • Page 107 REAR AXLE THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 108 REAR AXLE Notes: Service Parts Manual 634510 Service Parts Manual Page S-3...
  • Page 109 REAR AXLE Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page S-4...
  • Page 110 REAR SUSPENSION STRUT ASSEMBLY REAR (DRIVER SIDE) includes items 3 - 25 STRUT ASSEMBLY REAR (PASSENGER SIDE) includes items 5 - 27 A - ARM SWAY BAR ASSEMBLY includes items 33 - 34 Service Parts Manual 634510 Service Parts Manual Page T-1...
  • Page 111 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 112 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 113 REAR SUSPENSION Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page T-4...
  • Page 114 REAR SUSPENSION TIE ROD ASSEMBLY includes items 4 - 8 Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page T-5...
  • Page 115 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 116 REAR SUSPENSION SWAY BAR ASSEMBLY includes items 5 - 8 Part of SWAY BAR ASSEMBLY Part of SWAY BAR ASSEMBLY Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page T-7...
  • Page 117 REAR SUSPENSION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 118 REAR SUSPENSION Notes: Service Parts Manual 634510 Service Parts Manual Page T-9...
  • Page 119 REAR SUSPENSION Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page T-10...
  • Page 120 SEATING SEAT BOTTOM ASSEMBLY includes items 2 - 10 SEAT BOTTOM ASSEMBLY includes items 2, 3, 5 - 10 & 37 BACK REST ASSEMBLY includes items 12 - 17 SEAT BOTTOM ASSMBLY includes items 21 - 27 SEAT BOTTOM ASSMBLY includes items 23 - 26 Service Parts Manual 634510 Service Parts Manual Page U-1...
  • Page 121 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 122 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 123 SEATING Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page U-4...
  • Page 124 SEATING Upper OPS Lower OPS Front of Vehicle Front of Vehicle Front of Vehicle SEAT BACK FRAME BRACKET (REF) Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page U-5...
  • Page 125 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 126 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 127 SEATING Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page U-8...
  • Page 128 SEATING Front of Vehicle For vehicles manufactured before June 2014 For vehicles manufactured from June 2014 Service Parts Manual 634510 Service Parts Manual Page U-9...
  • Page 129 SEATING THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 130 SEATING Notes: Service Parts Manual 634510 Service Parts Manual Page U-11...
  • Page 131 SEATING Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page U-12...
  • Page 132 TRUCK BED Front of Vehicle PLASTIC BED MANUAL LIFT ASSEMBLY includes items 2 - 27 PLASTIC BED ASSEMBLY includes items 3 - 12 PLASTIC BED LATCH includes items 35 - 41 Front of Vehicle Seat support Frame Front of Vehicle Service Parts Manual 634510 Service Parts Manual Page V-1...
  • Page 133 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 134 TRUCK BED THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 135 TRUCK BED Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page V-4...
  • Page 136 WEATHER PROTECTION Front of Vehicle Front of Vehicle WINDSHIELD KIT (FULL) includes items 2 - 14 WINDSHIELD KIT (SPLIT) includes items 19 - 38 Service Parts Manual 634510 Service Parts Manual Page W-1...
  • Page 137 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 138 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 139 WEATHER PROTECTION Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page W-4...
  • Page 140 WEATHER PROTECTION TOP CANOPY KIT includes items 2 & 3 HARDWARE KIT includes items 4 - 9 Service Parts Manual 634510 Service Parts Manual Page W-5...
  • Page 141 WEATHER PROTECTION THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 142 WEATHER PROTECTION Notes: Service Parts Manual 634510 Service Parts Manual Page W-7...
  • Page 143 WEATHER PROTECTION Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page W-8...
  • Page 144 WHEELS AND TIRES BLACK WHEEL AND MUDLITE TIRE ASSEMBLY (STEEL) (DRIVER SIDE) includes items 3, 4 BLACK WHEEL AND MUDLITE TIRE ASSEMBLY (STEEL) (PASSENGER SIDE) includes items 3, 4 BLACK WHEEL AND JOURNEY TIRE ASSEMBLY (STEEL) includes items 8, 9 (Style of tire may differ from tire shown) Service Parts Manual 634510 Service Parts Manual...
  • Page 145 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 146 WHEELS AND TIRES BLACK WHEEL AND MUDLITE TIRE ASSEMBLY (DRIVER SIDE) includes items 3, 4 BLACK WHEEL AND MUDLITE TIRE ASSEMBLY (ALUMINUM) (PASSENGER SIDE) includes items 3, 4 BLACK WHEEL AND JOURNEY TIRE ASSEMBLY (ALUMINUM) includes items 8, 9 BRUSHED WHEEL AND MUDLITE TIRE ASSEMBLY (ALUMINUM) (DRIVER SIDE) includes items 18, 19 BRUSHED WHEEL AND MUDLITE TIRE ASSEMBLY (ALUMINUM) (PASSENGER SIDE) includes items 18, 19 BRUSHED WHEEL AND JOURNEY TIRE ASSEMBLY (ALUMINUM) includes items 23, 24 (Style of tire may differ from tire shown)
  • Page 147 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 148 WHEELS AND TIRES THE USE OF NON U.L. PARTS WILL VOID ANY U.L. LISTING. When ordering parts, please specify the model and serial number of the product. * Indicates a component that is not available as an individual part. *** Indicates consult Customer Service Department for additional information. ITEM PART NO.
  • Page 149 WHEELS AND TIRES Notes: Service Parts Manual Service Parts Manual 634510 Service Parts Manual Page Y-6...
  • Page 150 WHEELS AND TIRES Notes: Service Parts Manual 634510 Service Parts Manual Page Y-7...
  • Page 152 Bad Boy Buggies 1451 Marvin Griffin Road, Augusta, Georgia, USA 30906-3852 TO CONTACT US E-mail: info@badboybuggies.com For parts and repair contact your local dealer. To locate a local dealer please go online to our website: www.BADBOYBUGGIES.COM Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E-Z-GO Division of Textron Inc.

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