Grizzly G0610 Owner's Manual

Dovetail machine

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MODEL G0610

DOVETAIL MACHINE

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR8561 PRINTED IN TAIWAN

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Summary of Contents for Grizzly G0610

Page 1 MODEL G0610 DOVETAIL MACHINE OWNER'S MANUAL COPYRIGHT © NOVEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2007. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TR8561 PRINTED IN TAIWAN...
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Page 3: Table Of Contents
INTRODUCTION ... 2 Foreword ... 2 Contact Info ... 2 Machine Data Sheet ... 3 Identification ... 4 SECTION 1: SAFETY... 5 Safety Instructions for Machinery ... 5 Additional Safety for Dovetailers ... 7 SECTION 2: CIRCUIT REQUIREMENTS ... 8 110/220V Operation ...
Page 4: Introduction
INTRODUCTION Foreword We are proud to offer the Model G0610 Dovetail Machine. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com-...
Page 5: Machine Data Sheet
Material Stops for Quick Workpiece Positioning Cam-Action Clamping System for Quickly Loading/Unloading Workpieces 4" Dust Port Spring Loaded Carriage for Smooth Cutting Soft Grip Control Handles Specifications, while deemed accurate, are not guaranteed. G0610 Dovetail Machine MACHINE DATA MODEL G0610 DOVETAIL MACHINE SHEET ⁄...
Page 6: Identification
G. Guard H. Vertical Support Bar & Lock Handle Vertical Fence Identification Vertical Table K. Horizontal Fence Depth Stop Bolt M. Cutter Height Lock N. Cutter Height Adjustment O. Spindle Greasing Location P. Eye bolt Q. Horizontal Table G0610 Dovetail Machine...
Page 7: Section 1: Safety
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Page 9: Additional Safety For Dovetailers
If normal safety precautions are overlooked or ignored, seri- ous personal injury may occur. G0610 Dovetail Machine 5. DISCONNECT POWER BEFORE ANY ADJUSTMENTS. This machine requires the operator to work near the exposed cutter during setup.
Page 10: Section 2: Circuit Requirements
DO NOT connect the machine to the power source until instructed to do so. Amperage Draw The Model G0610 features a 110/220V motor that is prewired for 110V and draws the following amps under maximum load: Motor Draw at 110V ... 10 Amps Motor Draw at 220V ...
Page 11: Section 3: Setup
Unpacking The Model G0610 was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice.
Page 12: Cleanup
The unpainted surfaces are coated with a waxy oil to prevent corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For optimum performance from your machine, clean all moving parts or sliding contact surfaces.
Page 13: Moving & Placing Base Unit
The Model G0610 is designed to be lifted from two eye bolts mounted near the top of the machine, on both sides. When the machine is shipped, the power switch is installed over one of the eye bolts.
Page 14: Mounting To Shop Floor
-12- Figure 7. Typical lag shield anchor and lag bolt. Figure 8. Typical anchor stud. G0610 Dovetail Machine...
Page 15: Assembly
Consult an expert or pur- chase a good dust collection "how-to" book. DO NOT operate the Model G0610 without an adequate dust collection system. This machine creates substantial amounts of wood dust while operating.
Page 16: Test Run
The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help. —If the machine does not start, the switch disabling feature is working as designed. G0610 Dovetail Machine...
Page 17: Section 4: Operations
OMMEND that you read books, trade maga- zines, or get formal training before begin- ning any projects. Regardless of the con- tent in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. G0610 Dovetail Machine...
Page 18: Stock Preparation
� � � �� Figure 13. Model G0610 stock size limits. -16- The first consideration when preparing your stock is to determine the width (height of drawer). The dovetail machine includes a 4-sided template with the following sizes: 1", 1...
Page 19: Dovetail Setup
�� Figure 17. Drawer pieces laid out and marked; the inside of the drawer pieces are face up. G0610 Dovetail Machine Dovetail Setup Setting up the dovetail machine is a complex pro- cedure that involves trial-and-error and may take a fair amount of time to complete.
Page 20 Adjustment Hubs �� Figure 22. Vertical workpiece flush with �� horizontal workpiece. G0610 Dovetail Machine...
Page 21 Lock the template in place with the wing screws, then replace the extension spring. G0610 Dovetail Machine Setting Fences The dovetail machine features HDPE (high den- sity polyethylene) plastic fences for both the horizontal and vertical workpieces (see Figure 25).
Page 22 Familiarize yourself with the horizontal fence adjustment components in Figure 29. Main Adjustment Bracket Cap Screws Figure 29. Horizontal fence adjustment �� Loosen both cap screws shown in Figure �� Micro-Adjust Wheel Micro-Adjust Bracket components. G0610 Dovetail Machine...
Page 23 A taller cutter height is better due to larger tails and pins, so maximizing the cutter height is pre- ferred in most situations. G0610 Dovetail Machine �� ⁄ " ��...
Page 24 �� Figure 38. Cutter position for setting tail thickness (as viewed from the side). Lock the tracer pin. Adjustment Thumbwheel Figure 37. Tracer pin controls. �� G0610 Dovetail Machine...
Page 25 �� Figure 41. Understanding correct cutter depth. G0610 Dovetail Machine To set the cutter depth stop: DISCONNECT MACHINE FROM POWER! Copy the "Tail Thickness" dimension from the vertical workpiece to the horizontal workpiece, as shown in Figure 42.
Page 26 (otherwise unneces- sary tear-out will occur). up pass by bringing the headstock back the opposite direction and following the template from right-to-left. the cutter clear of the workpieces and fences. G0610 Dovetail Machine...
Page 27 Figure 46 shows the set screws and spindle scale. Setscrews Scale Figure 46. Cutter adjustment controls. G0610 Dovetail Machine To adjust the cutter: DISCONNECT MACHINE FROM POWER! Remove the guard. Use a 4mm hex wrench to loosen the two set screws on the spindle just enough to rotate the cutterhead.
Page 28: Section 5: Accessories
.005", .010", .015" and .020" thicknesses. Bore is ⁄ ". Can cut dadoes from Figure 48. H7777 Grizzly stack dado set. G7314—Heavy-Duty SHOP FOX Make your machine mobile with this popular patented mobile base. The unique outrigger type increases stability and lowers machine height.
Page 29: Section 6: Maintenance
Grease the spindle. Monthly Maintenance (320 Hours) • Belt tension, damage, or wear. G0610 Dovetail Machine Cleaning Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.
Page 30: Section 7: Service
3. Replace dented fan cover; replace damaged fan. 4. Tighten pulley set screw. 5. Tighten/replace anchor studs in floor; relocate/shim machine. 6. Tighten/replace. 7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 8. Replace warped, bent, or twisted cutter. 9. Replace G0610 Dovetail Machine...
Page 31 2. Workpiece width is not divisible by the template size being used. G0610 Dovetail Machine Troubleshooting Possible Solution 1. Increase the clamping pressure. 2. Set the both sides of the clamp for the workpiece thickness as described on Page 17.
Page 32: Cutter Replacement
Hex Wrench 6mm ... 1 To tighten the belt: DISCONNECT MACHINE FROM POWER! Loosen the two motor mount cap screws shown in Figure 53. Motor Mount Cap Screws Figure 53. Motor mount cap screw locations. ⁄ " when pushed inward G0610 Dovetail Machine...
Page 33: Belt Replacement
Belt Tension Bolt Figure 54. Belt tension bolt. Tighten the motor mount cap screws. G0610 Dovetail Machine Belt Replacement If the belt is left loose, it can stop during opera- tion while the pulley continues to spin. This sce- nario will burn the belt, which will create a horrible vibration and smell of burned rubber.
Page 34: 110V Wiring Diagram (Prewired)
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Page 35: 220V Wiring Diagram
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Page 36: Table Parts Breakdown
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Page 37 P0610017 MICRO-ADJUSTMENT SEAT P0610017A MICRO-ADJUSTMENT ASSY P0610018 SLIDING ROD PSS04M SET SCREW M6-1 X 12 P0610020 CLAMP SCALE L-R P0610021 ECCENTRIC WHEEL G0610 Dovetail Machine Table Parts List REF PART # PSB40M P0610023 P0610024 PSB14M P0610026 P0610027 P0610028 PSS06M P0610030...
Page 38: Headstock Parts Breakdown
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Page 39 SET SCREW M8-1.25 X 10 P0610126 LINEAR BUSHING 16UU P0610127 SEAL 16 X 28 X 7 X 3 PR20M INT RETAINING RING 28MM G0610 Dovetail Machine REF PART # DESCRIPTION P0610129 GUIDE ROD 16 X 459MML P0610130 LINEAR BUSHING 25UU...
Page 40: Stand Parts Breakdown
Stand Parts Breakdown �� -38- �� G0610 Dovetail Machine...
Page 41 REF PART # G0610 Dovetail Machine Stand Parts List DESCRIPTION P0610201 ON/OFF PUSH BUTTON SWITCH PS52M PHLP HD SCR M4-.7 X 20 PSB01M CAP SCREW M6-1 X 16 PW03M FLAT WASHER 6MM P0610205 CABLE TIE CLAMP P0610206 POWER CORD W/PLUG...
Page 42: Labels Parts Breakdown
MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels. -40- ��...
Page 43: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
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Grizzly G0610 Owner's Manual

Introduction

Section 1: Safety

Section 2: Circuit Requirements

Section 3: Setup

Section 4: Operations

Section 5: Accessories

Section 6: Maintenance

Section 7: Service

Warranty and Returns

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Summary of Contents for Grizzly G0610

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