Vertex Standard VX-160U Service Manual

Vertex Standard VX-160U Service Manual

Uhf fm transceiver
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UHF FM Transceiver
VX-160U/-180U
Service Manual
©2003 VERTEX STANDARD CO., LTD.
This manual provides technical information necessary for servicing the VX-160U and VX-180U FM Transceiver.
Servicing this equipment requires expertise in handling surface-mount chip components. Attempts by non-qualified
persons to service this equipment may result in permanent damage not covered by the warranty, and may be illegal in
some countries.
Two PCB layout diagrams are provided for each double-sided circuit board in the transceiver. Each side of is referred
to by the type of the majority of components installed on that side ("leaded" or "chip-only"). In most cases one side has
only chip components, and the other has either a mixture of both chip and leaded components (trimmers, coils, electrolytic
capacitors, ICs, etc.), or leaded components only.
While we believe the technical information in this manual to be correct, VERTEX STANDARD assumes no liability
for damage that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing
out any inconsistencies in the technical information would be appreciated.
Operating Manual Reprint ............................ 2
Cloning ........................................................................ 6
Specifications ................................................... 7
Exploded View & Miscellaneous Parts ...... 8
VX-160U
Contents
VERTEX STANDARD CO., LTD.
4-8-8 Nakameguro, Meguro-Ku, Tokyo 153-8644, Japan
VERTEX STANDARD
US Headquarters
10900 Walker Street, Cypress, CA 90630, U.S.A.
YAESU EUROPE B.V.
P.O. Box 75525, 1118 ZN Schiphol, The Netherlands
YAESU UK LTD.
Unit 12, Sun Valley Business Park, Winnall Close
Winchester, Hampshire, SO23 0LB, U.K.
VERTEX STANDARD HK LTD.
Unit 5, 20/F., Seaview Centre, 139-141 Hoi Bun Road,
Kwun Tong, Kowloon, Hong Kong
VX-180U
Block Diagram ................................................. 9
Circuit Description ................................11
Alignment .................................................13
Board Unit (Schematics, Layouts & Parts)
MAIN Unit ............................................................... 17

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Summary of Contents for Vertex Standard VX-160U

  • Page 1 ICs, etc.), or leaded components only. While we believe the technical information in this manual to be correct, VERTEX STANDARD assumes no liability for damage that may occur as a result of typographical or other errors that may be present. Your cooperation in pointing out any inconsistencies in the technical information would be appreciated.
  • Page 2: Operating Manual Reprint

    Operating Manual Reprint Controls & Connectors Before You Begin Battery Pack Installation and Removal LED Indicator Ì To install the battery, hold the transceiver with your Glows Green Monitor on Blinking Green Busy Channel (or SQL off) left hand, so your palm is over the speaker and your Glows Red Transmitting thumb is on the top of the belt clip.
  • Page 3: Key Functions

    None programmable MONITOR keys. These “Soft” keys func- Monitor tions can be customized (set to other functions), via pro- Low Power gramming by your VERTEX STANDARD dealer, to meet Lock* Lamp* your communications/network requirements. Some fea- Channel Up* tures may require the purchase and installation of optional Channel Down* internal accessories.
  • Page 4: Description Of Operating Functions

    Operating Manual Reprint Description of Operating Functions Monitor Follow-Me Scan Press the assigned Soft key momentarily to override (dis- “Follow-Me” Scan feature checks a User-assigned Prior- able) the Tone squelch. ity Channel regularly as you scan the other channels. Thus, Background noise or incoming signals will now be heard if only Channels 1, 3, and 5 (of the 8 available channels) whether or not a matching tone is present on the signal).
  • Page 5 Operating Manual Reprint Description of Operating Functions Call/Reset TX Save Off When the 2-tone selective calling unit is installed, press Press the assigned Soft key to disable the Transmit Bat- the assigned Soft key to silence the receiver and reset for tery Saver, if you are operating in a location where high another call, when a communication is finished.
  • Page 6: Cloning

    The VX-160/-180 includes a convenient Cloning feature, which allows the programming data from one transceiver to be transferred to another VX-160/-180. Here is the procedure for Cloning one radio's data to another. 1. Turn both transceivers off. 6. Press the PTT switch on the source transceiver; “SEND- ING”...
  • Page 7: Specifications

    Specifications GENERAL Specifications Frequency Range (MHz): 400 - 430 (AS1) 450 - 485 (D) 485 - 512 (F) Number of Channels: 16 channels Channel Spacing: 12.5 / 25 kHz PLL Steps 5 / 6.25 kHz Power Supply voltage: 7.5 VDC ± 20% Operating Temperature Range: –22°F to +140°F (–30°C to +60°C) Frequency Stability: ±2.5 ppm...
  • Page 8 Exploded View & Miscellaneous Parts FRONT CASE ASSY (VX-160) RA0296000 (Lot. 1~) REF. VXSTD P/N Description Qty. RA029600A (Lot. 19~) Œ U44104002 TAPTITE SCREW M2X4NI RA029600B (Lot. 37~) RA0173500 RA029600C (Lot. 60~) Ž U44104002  TAPTITE SCREW M2X4NI (VX-180U) Ž Ž...
  • Page 9: Block Diagram

    Block Diagram...
  • Page 10 Note:...
  • Page 11: Circuit Description

    Circuit Description Receive Signal Path Squelch Control Incoming RF from the antenna jack is delivered to the The squelch circuitry consists of a noise amplifier and RF Unit and passes through a low-pass filter consisting of band-pass filter within Q1036, and noise detector D1030 coils L1003, L1006, and L1007, capacitors C1002, C1007, (1SS355).
  • Page 12: Transmit Inhibit

    Circuit Description Automatic Transmit Power Control The data latch section of Q1004 also receives serial Current from the final amplifier is sampled by R1110, dividing data from the microprocessor Q1014, which R1124 and R1132, and is rectified by Q1033 (IMZ2A). causes the pre-divided VCO signal to be further divided The resulting DC is fed back through Q1027 (FMW1) to in the programmable divider section, depending upon the...
  • Page 13: Alignment

    Also, Vertex Standard must re- 20° and 30°C (68°~ 86°F). When the transceiver is brought serve the right to change circuits and alignment proce-...
  • Page 14 Alignment The alignment tool outline Set up the test equipment as shown below for trans- ceiver alignment, and apply 7.5V DC power to the trans- Installation of the Alignment tool ceiver. The “alignment mode” is a software-based protocol, accessed by an “Alignment Mode” command from the computer while switching the transceiver on.It is oper- ated by the alignment tool automatically.
  • Page 15: Main Unit

    PLL VCV (Varactor Control Voltage) MIC Sensitivity Ì Connect the DC voltmeter between Ì Set the transceiver to CH 2 (band center). on the Main Ì Inject a 1 kHz tone at –37 dBm to the Unit and ground. jack. Ì...
  • Page 16 MAX Deviation RF Frequency Ì Set the transceiver to CH 2 (band center). Ì Set the transceiver to CH 2 (band center). Ì Inject a 1 kHz tone at –17 dBm to the Ì Open the “Adjust” window on CE44, then select the jack.
  • Page 17 Circuit Diagram MAIN Unit (Lot. 1~) Wide:0.0V 2.68V 2.68V Narrow:0.0V 0.76V 0.74V Wide:0.0V Narrow:0.0V Wide:4.98V Narrow:0.76V 2.26V 0.03V (0V) <2.41V> 0.8V 3.23V {0.98V} 1.5V (3.24V) (0.8V) 3.7V 0.73V (3.75V) (1.54V) 7.51V (0.73V) 0.05V (4.05V) 0V (4.77V) <7.07V> {7.41V} Wide:3.13V Wide:4.97V Wide:4.97V Narrow:2.14V 0V (0.67V)
  • Page 18 Note:...
  • Page 19 MAIN Unit (Lot. 1~) Parts Layout Side A LC75834W NJM2070M FMW1 (W1) CPH6102 (AB) 2SC4154E (LE) RT1N441U (N3) MC2850 (A7) 12-22SURSYGC/S530-A2/TR8 (D1028) (Q1053) (Q1039) (Q1027) (Q1050) (Q1024, 1037 (Q1041) (D1032) 1047, 1058) NJM12903R NJM2902V IMZ2 (Z2) RT1P441U (P3) 2SA1586Y (SY) DTC124TE (05) FA1101F (VX-180) (Q1045)
  • Page 20 MAIN Unit (Lot. 1~) Side B M37516E6HP TA31136FN M62364FP 2SC3357-T2 2SK2973 (K1) RT1N441U (N3) S-80735SN (DZ) FMW1 (W1) DTB123EK (F12) 2SC4154E (LE) DAN235E (M) (Q1014) (Q1036) (Q1052) (Q1012) (Q1016) (Q1002, 1034 (Q1038) (Q1026, 1028) (Q1035) (Q1006, 1051) (D1014) 1044, 1060) 2SC5005 (73) (Q1008, 1009) 2SC5006 (24)
  • Page 21 Circuit Diagram MAIN Unit (Lot. 20~)
  • Page 22 Note:...
  • Page 23 MAIN Unit (Lot. 20~) Parts Layout Side A LC75834W NJM2070M FMW1 (W1) CPH6102 (AB) 2SC4154E (LE) RT1N441U (N3) MC2850 (A7) 12-22SURSYGC/S530-A2/TR8 (D1028) (Q1053) (Q1039) (Q1027) (Q1050) (Q1024, 1037 (Q1041) (D1032) 1047, 1058) NJM12903R NJM2902V IMZ2 (Z2) RT1P441U (P3) 2SA1586Y (SY) DTC124TE (05) FA1101F (VX-180) (Q1045)
  • Page 24 MAIN Unit (Lot. 20~) Side B M37516E6HP (Lot. 1~) TA31136FN M62364FP 2SC3357-T2 2SK2973 (K1) RT1N441U (N3) S-80735SN (DZ) FMW1 (W1) DTB123EK (F12) 2SC4154E (LE) DAN235E (M) M37516M6-121HP (Lot. 6~) (Q1036) (Q1052) (Q1012) (Q1016) (Q1002, 1034 (Q1038) (Q1026, 1028) (Q1035) (Q1006, 1051) (D1014) (Q1014) 1044, 1060)
  • Page 25 Circuit Diagram MAIN Unit (Lot. 35~)
  • Page 26 Note:...
  • Page 27 MAIN Unit (Lot. 35~) Parts Layout Side A LC75834W NJM2070M FMW1 (W1) CPH6102 (AB) 2SC4154E (LE) RT1N441U (N3) MC2850 (A7) 12-22SURSYGC/S530-A2/TR8 (D1028) (Q1053) (Q1039) (Q1027) (Q1050) (Q1024, 1037 (Q1041) (D1032) 1047, 1058) NJM12903R NJM2902V IMZ2 (Z2) RT1P441U (P3) 2SA1586Y (SY) DTC124TE (05) FA1101F (VX-180) (Q1045)
  • Page 28 MAIN Unit (Lot. 35~) Side B M37516E6HP (Lot. 1~) TA31136FN M62364FP 2SC3357-T2 2SK2973 (K1) (Lot. 1~) RT1N441U (N3) S-80735SN (DZ) (Lot. 1~) FMW1 (W1) DTB123EK (F12) 2SC4154E (LE) DAN235E (M) M37516M6-121HP (Lot. 6~) (Q1036) (Q1052) (Q1012) RD01MUS1 (Lot. 59~) (Q1002, 1034 S-80835CNMC (Lot.
  • Page 29: Main Unit

    MAIN Unit Parts List REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR PCB with Components CB1391001 VX-160 (TYP D) CB1391002 VX-180 (TYP D) CB1391003 VX-160 (TYP A) CB1391004 VX-180 (TYP A) CB1391005 VX-160 (TYP CS1) CB1391006 VX-180 (TYP CS1) Printed Circuit Board FR006380E...
  • Page 30 MAIN Unit DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1035 CHIP TA.CAP. 4.7uF TEMSVA1C475M-8R K78120031 C 1036 CHIP CAP. 680pF GRM39B681M50PT K22174807 C 1036 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 1037 CHIP CAP. GRM39CJ030C50PT K22174204 C 1038 CHIP CAP.
  • Page 31 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1076 CHIP CAP. 470pF GRM39CH471J50PT K22174249 C 1077 CHIP CAP. 0.022uF GRM39B223K25PT K22144807 C 1078 CHIP CAP. 18pF GRM39CH180J50PT K22174217 C 1078 CHIP CAP. 18pF GRM39CH180J50PT K22174217...
  • Page 32 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1110 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 1111 CHIP CAP. 100pF GRM39CH101J50PT K22174235 C 1112 CHIP CAP. 0.001uF GRM39B102K50PT K22174821 C 1113 CHIP CAP. 0.001uF GRM39B102K50PT K22174821...
  • Page 33 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1169 CHIP CAP. 27pF GRM39CH270J50PT K22174221 VERSION CS1 19- C 1169 CHIP CAP. 27pF GRM39CH270J50PT K22174221 VERSION D C 1170 CHIP CAP. 0.1uF GRM39B104K16PT K22124805 C 1171 CHIP CAP.
  • Page 34 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR C 1226 CHIP CAP. 10pF GRM39CH100C50PT K22174248 VERSION A C 1226 CHIP CAP. 12pF GRM39CH120J50PT K22174213 VERSION CS1 19- C 1226 CHIP CAP. 10pF GRM39CH100D50PT K22174211 VERSION D C 1226 CHIP CAP.
  • Page 35 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR D 1027 DIODE HVC355B(TAPE) G2070588 D 1028 LED 12-22SURSYGC/S530-A2/TR8 G2070810 D 1030 DIODE 1SS355 TE-17 G2070470 D 1030 DIODE 1SS355 TE-17 G2070470 D 1032 DIODE MC2850-T11-1 G2070704 D 1033 DIODE...
  • Page 36 R 1001 CHIP RES. 100k 1/16W 5% RMC1/16 104JATP J24185104 R 1002 CHIP RES. 4.7k 1/16W 5% RMC1/16 472JATP J24185472 R 1003 CHIP RES. 1/16W 5% RMC1/16 333JATP J24185333 R 1003 CHIP RES. 1/16W 5% RMC1/16 153JATP J24185153 4-18 Please contact VERTEX STANDARD.
  • Page 37 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1003 CHIP RES. 1.5k 1/16W 5% RMC1/16 152JATP J24185152 VERSION A R 1003 CHIP RES. 3.3k 1/16W 5% RMC1/16 332JATP J24185332 VERSION CS1 19- R 1003 CHIP RES.
  • Page 38 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1057 CHIP RES. 1/16W 5% RMC1/16 103JATP J24185103 R 1058 CHIP RES. 100k 1/16W 5% RMC1/16 104JATP J24185104 R 1059 CHIP RES. 1/16W 5% RMC1/16 823JATP J24185823 R 1060 CHIP RES.
  • Page 39 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1119 CHIP RES. 1/16W 5% RMC1/16 391JATP J24185391 R 1120 CHIP RES. 3.3k 1/16W 5% RMC1/16 332JATP J24185332 R 1121 CHIP RES. 1/16W 5% RMC1/16 223JATP J24185223 R 1122 CHIP RES.
  • Page 40 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1176 CHIP RES. 1/16W 1% RMC1/16 103FTP J24183103 R 1177 CHIP RES. 100k 1/16W 5% RMC1/16 104JATP J24185104 R 1179 CHIP RES. 1/16W 5% RMC1/16 473JATP J24185473 R 1182 CHIP RES.
  • Page 41 MAIN Unit REF. DESCRIPTION VALUE TOL. MFR’S DESIG VXSTD P/N VERS. LOT. SIDE LAY ADR R 1249 CHIP RES. 1/16W 5% RMC1/16 223JATP J24185223 R 1250 CHIP RES. 1/16W 5% RMC1/16 223JATP J24185223 R 1251 CHIP RES. 1/16W 5% RMC1/16 000JATP J24185000 R 1251 CHIP RES.
  • Page 42 MAIN Unit Note:...
  • Page 43 Copyright 2003 VERTEX STANDARD CO., LTD. All rights reserved No portion of this manual may be reproduced without the permission of VERTEX STANDARD CO., LTD.

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Vx-180u

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