Related Manuals for Yamaha Libero 65
Summary of Contents for Yamaha Libero 65
- Page 1 4 STROKE MOTOR OIL 20W40 YAMAHA YAMAHA ger Engine Life wer Maintenance Cost wer Exhaust Smoke OWNER'S MANUAL uces Wear and Tear 1B5-F8199-E0 1B5-F8199-E0 PRINTED IN INDIA 2Y14(OM-01)284-11-06-E...
- Page 2 WARNING PLEASE READ THIS MANUAL CAREFULLYAND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. LIBERO OWNER'S MANUAL YAMAHA MOTOR INDIA PVT. LIMITED All rights reserved. Any reprinting or unauthorised use without the written permission of YAMAHA MOTOR INDIA PVT. LIMITED is expressly prohibited.
- Page 3 Owner/ User of the Motorcycle for keeping Environment Clean and Green. You are requested to please read the GREEN BOOK carefully. We Provide At Your Caring Service, YAMAHA MOTOR INDIA PVT. LTD. A-3, Industrial Area, Noida Dadri Road Surajpur-201 306 (India)
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Page 4: Important Manual Information
YAMAHA continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your Motorcycle and this manual. If there is any question concerning this manual, please consult your YAMAHA dealer. -
Page 5: Table Of Contents
TABLE OF CONTENTS ROAD SAFETY TIPS ........1-1 Storage compartment ........3-9 Rear shock absorber adjustment ....3-9 DESCRIPTION ..........2-1 Handle Seat, Lifting Handle, stay Lock ..3-10 Left view ............2-1 Right view ............2-2 Controls/Instruments ........2-3 PRE-OPERATION CHECKS ...... - Page 6 TABLE OF CONTENTS Air filter ............6-10 Fuse replacement ........6-26 Carburetor adjustment ......... 6-11 Headlight bulb replacement ......6-27 Idle speed adjustment ......... 6-12 Turn signal and taillight bulb Throttle cable free play adjustment ..... 6-12 replacement ..........6-28 Valve clearance adjustment ......
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Page 7: Road Safety Tips
ROAD SAFETY TIPS SAFE RIDING 1. Before riding, you should learn to ride your motorcycle properly and all the control functions should be known to you. 2. Remember that there are no legal “rights” when it comes to survival as far as Motorcyclists are concerned. -
Page 8: Description
DESCRIPTION Left view 1. Fuel cock (page 3-6) 6. Toolkit (page 6-1) 2. Starter Lever (page 3-7) 7. Handle Seat (page 3-10) 3. Fuse (page 6-26) 8. Drive chain free play check window (page 6-19) 4. Battery (page 6-24) 9. Side panel (L.H.) lock (page 6-5) 5. -
Page 9: Right View
DESCRIPTION Right view 12 13 Rear shock absorber (page 3-9) Seat (page 3-8) Air filter (page 6-10) Engine oil filler cap (page 6-8) Kick starter (page 3-7) Rear brake pedal (page 3-4,6-17) Libero5TS8.pmd 11/3/2006, 8:50 PM... -
Page 10: Controls/Instruments
DESCRIPTION Controls / Instruments 17. Clutch Lever (page 3-3, 6-16) 22. Front Brake Lever (page 3-4, 6-16) 18. Left Hand Switch (page 3-3) 23. Throttle Grip (page6-12) 19. Speedometer (page 3-2) 24. Fuel Tank Cap (page 3-5) 20. Main switch Cum Steering Lock (Page 3-1) 25. -
Page 11: Instrument And Control Functions
INSTRUMENT AND CONTROL FUNCTIONS WARNING Never turn the key to "LOCK" when the Motorcycle is moving. Push Main switch cum steering Release lock Turn LOCK: The main switch controls the ignition The steering is locked in this position and lighting systems. Its operation is and all electrical circuits are switched described below. -
Page 12: Speedometer
INSTRUMENT AND CONTROL FUNCTIONS Turn indicator light “ ” Speedometer Fuel gauge Neutral ”N” Odometer High beam.Indicator light “ ” Speedometer Fuel gauge Indicator lights The speedometer shows riding The fuel gauge indicates the quantity 1. Turn indicator light " "... -
Page 13: Handlebar Switches
INSTRUMENT AND CONTROL FUNCTIONS Turn signal switch To signal a right-hand turn, push the switch to " ". To signal a left- hand turn, push the switch to " ". Once the switch is released it will return to the center position. To cancel the signal, push the switch in after it has returned to the center position. -
Page 14: Shift Pedal
INSTRUMENT AND CONTROL FUNCTIONS Shift pedal Front brake lever Rear brake pedal Shift pedal Front brake lever Rear brake pedal The shift pedal is located on the left The front brake lever is located on The rear brake pedal is on the right side of the engine and is used in the right handlebar. -
Page 15: Fuel Tank Cap
INSTRUMENT AND CONTROL FUNCTIONS NOTE : This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not ¿ locked properly. WARNING WARNING Be sure the cap is properly installed and locked in place Open Filler tube... -
Page 16: Fuel Cock
INSTRUMENT AND CONTROL FUNCTIONS CAUTION : Always wipe off spilled fuel immediately with a dry and clean soft cloth. Fuel may deteriorate painted surfaces or plastic parts. Recommended Fuel : Regular gasoline (Petrol) Fuel tank capacity : Arrow mark 1. Arrow mark Total : ON: With the fuel cock in this Fuel cock... -
Page 17: Starter Lever
INSTRUMENT AND CONTROL FUNCTIONS Kick starter 1. Arrow mark 1. Starter lever Kick-starter RES: This indicates reserve. If you Starter lever run out of fuel while riding, set Raise the right Pillion footrest, and Starting a cold engine requires a the fuel cock to this position. -
Page 18: Seat
INSTRUMENT AND CONTROL FUNCTIONS Seat Holder Open Projection Open To install Opening of Seat Insert the projection on the rear of To remove seat in to seat holder. Then push Open side panels as per instructions down on front of the seat and tighten on page 6-5. -
Page 19: Storage Compartment
INSTRUMENT AND CONTROL FUNCTIONS Stan- Soft Hard dard Adjusting Position WARNING A l w a y s a d j u s t e a c h s h o c k absorber to the same setting. Uneven adjustment can cause poor 1. - Page 20 INSTRUMENT AND CONTROL FUNCTIONS HandleSeat Stay Lock Stay Lock For mounting Helmet Lock 3-10...
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Page 21: Pre-Operation Checks
PRE-OPERATION CHECKS Owners are personally responsible for their vehicle's condition. Your Motorcycle's vital functions can start to deteriorate quickly and unexpectedly- even if it remains unused (for instance, if it is exposed to the elements). Any damage. fluid leak or loss of tyre pressure could have serious consequence Therefore' it is very important that, in addition to a thorough visual inspection, you check the following points before each ride. - Page 22 PRE-OPERATION CHECKS ITEM CHECKS PAGE Check for smooth operation. 6-22 Brake and clutch lever pivots Lubricate if necessary. Check for smooth operation. Center and sidestand pivot 6-22 Lubricate if necessary. Make sure that all nuts, bolts, and screws are properly tightened. Chassis fasteners Tighten if necessary.
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Page 23: Operation And Important Riding Points
If the light does not come on, ask a are poisonous and can cause YAMAHA dealer to inspect it. l o s s o f c o n s c i o u s n e s s . A l w a y s... -
Page 24: Starting A Warm Engine
OPERATION AND IMPORTANT RIDING POINTS CAUTION : Starting a warm engine. • Do not ride downhill with The Starter Lever may not be required Ignition Switch in “OFF” when the engine is warm. Position & in Neutral Gear. • Always ride motor cycle with CAUTION : Ignition Switch in “ON”... -
Page 25: Tips For Reducing Fuel Consumption
OPERATION AND IMPORTANT RIDING POINTS 8. Avoid frequent braking. Tips for reducing fuel CAUTION : consumption 9. Always maintain your tyre Be sure to replace the engine pressure as per recommendation oil as per recommended Your Motorcycle's fuel consumption 10. Get your motorcycle serviced schedule. -
Page 26: Parking
OPERATION AND IMPORTANT RIDING POINTS Parking When parking the Motorcycle, stop the engine and remove the ignition key. Turn the fuel cock to "OFF" whenever stopping the engine. WARNING The exhaust system is hot. Park the Motorcycle in a place where pedestrians or children are not likely to touch the Motorcycle. -
Page 27: Periodic Maintenance And Minor Repair
If you are not familiar with in the safest and most efficient Motorcycle service, this work condition possible. Safety is an should be done by a YAMAHA obligation of the Motorcycle owner. dealer. The maintenance and lubrication schedule chart should be considered... - Page 28 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE : If you do not have necessary tools required during a service operation, take your Motorcycle to a YAMAHA dealer for service. WARNING Modifications to this Motorcycle not approved by YAMAHA may cause loss of performance, and render it unsafe for use.
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Page 29: Preventive Maintenance Schedule
PERIODIC MAINTENANCE AND MINOR REPAIR PREVENTIVE MAINTENANCE SCHEDULE AFTER EVERY DAYS OR KMS AFTER ITEM OPERATION 30 Days OR 90 Days OR 180 Days OR EVERY 500-700 Km 2500-2700 Km 4500-5000 Km 2000 KMS VALVES Check valve clearances, adjust if necessary. Check condition, gap;... - Page 30 CONTROL CABLES -THROTTLE Check operation, free play, cable damage Readjust or replace as required. -CLUTCH -FRONT BRAKE IT IS RECOMMENDED THAT THE ABOVE BE SERVICED BY AUTHORIZED YAMAHA DEALER. SERVICE MORE FREQUENTLY WHEN THE VEHICLE IS DRIVEN IN DUSTY AREAS.
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Page 31: Panel Removal And Installation
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Lug 1. Panel A 2. Panel B 2. Panel A Panel removal and installa- 3. Lug tion Removal of Panel A The panels illustrated need to be Unlock the panel. removed to perform some of the maintenance described in this Pull the lug 1 towards you to remove manual. - Page 32 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Lug 1. Lug 1. Lug. 2. Lug 2. Lug 2. Lug Removal of Panel B Installation of Panel A Installation of Panel B Loosen screw completely and follow Slide the panel towards the Rear of Follow the same procedure as given t h e s a m e p r o c e d u r e a s f o r the motorcycle for inserting the lug...
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Page 33: Spark Plug Inspection
Do not attempt to diagnose A.- Spark plug gap: 0.8 ±0.1 mm any problems yourself. Instead, take the Motorcycle to a YAMAHA dealer. When installing the plug, always You should periodically remove and clean the gasket surface and use a inspect the spark plug because heat new gasket. -
Page 34: Engine Oil
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Engine oil filler cap Maximum level 1. Dipstick Minimum level 2. Engine oil replacement Engine oil a. Warm up the engine for a few 1. Oil level measurement NOTE : minutes. a. Place the Motorcycle on the Wait a few minutes until the oil level b. - Page 35 PERIODIC MAINTENANCE AND MINOR REPAIR Start the engine and warm up Tightening torque: for a few minutes. While Drain plug: warming up, check for oil leak- 14.5 It-lb (2.0 m-kg) age. If oil leakage is found, stop the engine immediately and e.
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Page 36: Air Filter
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Air filter element Air filter case cover Air filter element 2. Frame Screw(3 Nos) Lockable SpringWire Air filter The air filter should be cleaned at 6. Apply recommended oil to the 3. Remove the air filter from the the specified intervals. -
Page 37: Carburetor Adjustment
Most adjust- case. ments should be left to a YAMAHA • The engine should never be run 7. Pull the air filter elements over dealer who has the professional without the air filter installed. -
Page 38: Idle Speed Adjustment
Free play: to decrease engine speed. 3 ~ 7mm Standard idle speed: 1,300 ~ 1,500 r/min NOTE : If the specified idle speed cannot be obtained by performing the above adjustment, consult a YAMAHA dealer. 6-12... -
Page 39: Valve Clearance Adjustment
Always check and correct regularly. This adjustment however, tyre pressure before operating should be left to a YAMAHA dealer. the Motorcycle. 2. Locknut 3. Adjusting nut... - Page 40 YAMAHA dealer Securely pack your heaviest items cargo, rider, passenger, and immediately and have the tyre...
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Page 41: Wheels
YAMAHA dealer replace 1. Always inspect the wheels before the tyre immediately. a ride. Check for cracks, bends or warpage of the wheel. -
Page 42: Clutch Lever Free Play Adjustment
2. Turn the adjusting nut in direction è to increase free play or in WARNING ç direction to decrease free When it is impossible to make the play. proper adjustment, ask a YAMAHA 3. Tighten the locknut. dealer. 6-16... -
Page 43: Rear Brake Adjustment
20 ~ 30 mm at the proper adjustment, ask a the brake pedal end. Turn the vated by the brake pedal and is YAMAHA dealer. ç properly adjusted when the brake adjusting nut in direction •... -
Page 44: Checking The Brake Shoes
If the indicator reaches to the wear limit line, ask a YAMAHA Inspect the drive chain when the dealer to replace the shoes. Motorcycle is on the centerstand. -
Page 45: Drive Chain Slack Adjustment
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Chain joint 1. Locknut Adjusting nut 2. Adjusting hex screw Cotter pin If the chain is disassembled, be sure Axle nut 4. Loosen the chain adjusting the chain lock is placed in the Drive chain slack adjust- locknuts on each chain puller. - Page 46 PERIODIC MAINTENANCE AND MINOR REPAIR Adjust the free play in the CAUTION : brake pedal. • Maintain chain slackness within specified limits as per specifications. WARNING Check the operation of the brake • To maintain correct axle light after adjusting the rear alignment, Ensure the notch brake.
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Page 47: Drive Chain Lubrication
Then, take ask a YAMAHA dealer to replace it. the chain out of the solvent to dry it, and then dip the chain in oil of Recommended lubricant: 20W40. -
Page 48: Brake And Shift Pedal Lubrication
PERIODIC MAINTENANCE AND MINOR REPAIR Brake and shift pedal Brake and Clutch Lever Center and sidestand Greasing lubrication lubrication Grease the pivoting parts. Lubricate the pivoting and mating Lubricate the pivoting parts. joints. Recommended Grease : Check to see that the center and Recommended lubricant: MULTIPURPOSE sidestand move up and down... -
Page 49: Front Fork Inspection
Check for scratches or damage forward and backward. If any free on the inner tube and traces of oil play can be felt, ask a YAMAHA leakage from the front fork. dealer to inspect and adjust the steering. Inspection is easier if the front wheel is removed. -
Page 50: Wheel Bearings
If there is play in the front or rear so there is no danger of it falling wheel hub or if the wheel does not over. turn smoothly, have a YAMAHA dealer inspect the wheel bearings. 1. Maximum level mark 2. Minimum level mark... - Page 51 PERIODIC MAINTENANCE AND MINOR REPAIR Replenishing the battery fluid CAUTION : Antidote: EXTERNAL: Flush with water. A poorly maintained battery will When inspecting the battery, be corrode and discharge quickly. The sure the breather hose is routed INTERNAL: Drink large quantities battery fluid should be checked at correctly.
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Page 52: Fuse Replacement
Install a new fuse of proper breather hose is properly amperage. Turn on the switches and connected and is not damaged or see if the electrical device operates. obstructed. If the fuse immediately blows again, consult a YAMAHA dealer. 6-26... -
Page 53: Headlight Bulb Replacement
5. Put a new bulb into position and 3. Remove head light bezel assy. secure it in place with the bulb Forward. holder. 6. Install the Head Light Assy. 7. If the headlight beam adjustment is necessary, ask a YAMAHA dealer to make adjustment. 6-27... -
Page 54: Turn Signal And Taillight Bulb Replacement
PERIODIC MAINTENANCE AND MINOR REPAIR Front wheel removal WARNING • It is advisable to have a YAMAHA dealer service the wheel. • S e c u r e l y s u p p o r t t h e Motorcycle so there is no danger of it falling over. - Page 55 PERIODIC MAINTENANCE AND MINOR REPAIR Brake cable adjusting nut 1. Clip Cotter pin 2. Speedometer cable Axle nut 1. Place the Motorcycle on the 4. Remove the speedometer cable 5. Remove the cotter pin and axle centerstand. from the front wheel side. First nut.
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Page 56: Front Wheel Installation
Always use a new cotter pin. WARNING • It is advisable to service the wheel by a YAMAHA dealer. Axle nut torque: • S e c u r e l y s u p p o r t t h e 33 ft-lb (4.55 m-kg) - Page 57 2. Remove the cotter pin and nut. lever. Then remove the tension bar 4. Remove the axle nut cotter pin from the brake shoe plate. and the axle nut. ALWAYS USE YAMAHA GENUINE SPARE PARTS 6-31...
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Page 58: Rear Wheel Installation
If your Motorcycle requires tightening torque. any repair, bring it to a YAMAHA 5. Take the Motorcycle off the dealer. The skilled technicians at a centerstand. YAMAHA dealership have the tools, 6. - Page 59 2. Compression There is compression Go to Ignition check. Use kick starter. No compression. Ask YAMAHA dealer to inspect. 3. Ignition Wipe clean with dry cloth Open the throttle half-way and correct spark plug and start the engine.
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Page 60: Cleaning & Storage
CLEANING AND STORAGE A. CLEANING 1. Before cleaning the Motorcycle: CAUTION : a. Block off the end of the exhaust Direct excessive Hose Pressure Frequent, thorough cleaning of your pipe to prevent water entry; a may cause water Entry Into Wheel Motorcycle will not only enhance its plastic bag and strong rubber Bearing, Front Fork Brakes,... -
Page 61: Storage
CLEANING AND STORAGE B. STORAGE 8. Clean the seat with a vinyl solvent and lubricate it. Reinstall the chain or store it in a plastic bag upholstery cleaner to keep the Long term storage (60 days or more) cover pliable and glossy. (tied to frame for safe-keeping). -
Page 62: Specifications
SPECIFICATIONS Specifications EngineOil: Type: YAMALUBE 4-Stroke motor Model LIBERO (5TS8) oil (20W40 type SG) Dimensions Overall length 2,000 mm CAUTION : Overall width 730 mm Be sure to use motor oils that do not contain Overall height 1,050 mm antifriction modifiers. Passenger car motor oils (often Seat height (Upto Rider) 800 mm labelled Energy conserving) contain anti-friction... - Page 63 SPECIFICATIONS Spark plug : Tyre with Tube Type/Manufacturer P-RA7HC--(CHAMPION) Size Spark plug gap 0.8 ± 0.1 mm Front 2.75 x18” 4PR Clutch type : Wet, multiple-disc Transmission : Rear 3.00 X18” 6PR Primary reduction system Spur gear Air pressure (cold tyre ): Primary reduction ratio 3.722 (67/18) Secondary reduction system...
- Page 64 SPECIFICATIONS Wheels: Wheel travel: Type: Front 120 mm Front Spoke wheel Rear: 90 mm Rear Spoke wheel Electrical: Size: Ignition system: CDI (Digitally Timing Front 1.60 X 18 Advanced) Rear 1.60 X 18 Generator system: Brakes: Type Flywheel magneto Front : Standard output Type Drum brake...
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Page 65: Customer Information
CUSTOMER INFORMATION Key identification number Frame serial number Engine serial number Key identification number Frame serial number Engine serial number The key identification number is The frame serial number is stamped The engine serial number is stamped on the key. into the steering head pipe on right stamped into the right hand hand side. -
Page 66: Pre-Delivery Inspection
PRE-DELIVERY INSPECTION REPORT (To be filled in by the Dealer on receipt of the Motorcycle from YMIS) Frame Engine Odo-Meter Date of Date of Reading Inspection Sale 1. Check for any missing item(s), scratches in painted/plated part(s), saddle or other external visual damages and take corrective action. - Page 67 PRE-DELIVERY INSPECTION REPORT f. Wheels Tyre Tyre pressure Solo Double (PSI) Front Rear R i m Runout - Radial - 1.5 mm (Max) - Lateral - 1.5 mm (Max) Spokes No loosenes g. Locks Operation • Ignition • Steering • Fuel Tank Cap •...
- Page 68 PRE-DELIVERY INSPECTION REPORT b. Spark Plug Recommended No. P-RA7HC(Champion) 0.8 ±0.1 mm c. Valve Clearance (Cold condition) (If required) Inlet 0.08 ~ 0.12 mm Exhaust 0.10 ~ 0.14 mm (After matching of the mark on sprocket cam chain with mark on Cylinder Head Casting and ensuring the Piston at TDC of compression stroke.) d.
- Page 69 PRE-DELIVERY INSPECTION REPORT C. ELECTRICAL a. Ignition Switch Operation b. Left Hand Switch Operation & Pass Beam • Horn • Indicator • Head Light c. All Bulbs - Functioning d. Battery • Electrolyte Level • Specific Gravity • Routing of Breather Pipe •...
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Page 70: Installation
INSTALLATION Procedures to be explained to the customer on delivery of the Motorcycle by the Dealer's Representative. Operation of all the locks (Ignition, Steering, Fuel Tank Cap, Side Cover L.H.). Fuel Cock Lever Operation and its reserve position; Fuel Tank Capacity including reserve & Fuel Gauge. - Page 71 INSTALLATION Location of Storage and Tool Kit compartments and their use. Procedure of opening and closing of L. H. Side Panel. Battery Maintenance : Checking of electrolyte level (To add only distilled water if required & to maintain its Specified Level) Correct Drive Chain Slackness (20 ~30 mm).
- Page 72 NOTES NOTES.pmd 11/4/2006, 10:05 AM...
- Page 73 NOTES NOTES.pmd 11/4/2006, 10:05 AM...
- Page 74 NOTES NOTES.pmd 11/4/2006, 10:05 AM...
- Page 75 CONTENTS • DO’S & DON’TS for the Motorcycle • Procedure for measurement of ‘CO’ Emission Level. • List of Components impacting Emission greenbook.pmd 11/3/2006, 8:50 PM...
- Page 76 • 4T - 20W/40 SG grade - YAMALUBE 4T Always keep your engine well turned. Save environment and also improve Fuel Efficiency • ALWAYS GET YOUR MOTORCYCLE REPAIRED AND MAINTAINED ONLY AT YAMAHA AUTHORISED DEALER. • YAMAHA serves you through a wide network of Authorised Dealers.
- Page 77 DO’S AND DON’TS FOR THE MOTORCYCLE 8 If misfiring, get your Motorcycle diagnosed & attended immediately without running even for a KM. 9 Get Motorcycle maintained regularly as per details and schedule given in Owner’s Manual. 10 Get emission of your Motorcycle inspected at least once every 3 months. 11 Please follow good driven habits in varying traffic conditions.
- Page 78 ‘CO’ EMISSION LEVEL MEASUREMENT 2. PROCEDURE FOR MEASUREMENT OF “CO” EMISSION LEVEL IMPORTANT : “CO” Measurement Equipment must be duty calibrated. Check for “NO LEAKAGE” from Exhaust System. Starter Lever should be in OFF position. All Electricals should be in OFF position. Set the Idle speed of the Engine in warmed up condition of Motorcycle as specified.
- Page 79 • Longer Engine Life • Lower Maintenance Cost • Lower Exhaust Smoke • Reduces Wear and Tear 1B5-F8199-E0 YAMAHA MOTOR INDIA SALES PRIVATE LIMITED A-3, SURJPUR INDUSTRIAL AREA, NOIDA DADRI ROAD PRINTED IN INDIA 2Y14(OM-01)284-11-06-E SURAJPUR - 201 306 (UP) INDIA...