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Owner's Manual
Instructions for Assembly, Testing, Operation,
22, 30, 37-Ton Log Splitters: Outdoor hydraulic powered machine that
READ and UNDERSTAND this manual completely before using log splitter.
All operators of this equipment must read and completely understand all safety information, operating instructions, maintenance
and storage instructions. Failure to properly operate and maintain the log splitter could result in serious injury to the operator and
bystanders from moving parts that can crush or cut, flying objects, burns, fire or explosion, escaping high pressure hydraulic fluid,
or carbon monoxide poisoning in particular, be aware of the following hazards.
Crush and Cut Hazards
Moving parts can crush and cut hands and fingers. Keep hands clear of endplate, wedge, logs, and log strippers while
splitting.
High Pressure Hydraulic Fluid Hazards
High fluid pressures and temperatures are developed in hydraulic log splitters. Hydraulic fluid escaping through even a pin-
size hole opening can puncture skin and cause severe blood poisoning. Inspect hydraulic system regularly for possible leaks.
Never check for leaks with your hand while the system is pressurized. Seek medical attention immediately if injured by
escaping fluid.
Fire Hazards
If your log splitter is intended for use near an ignitable forest, brush, or grassy covered land, the engine exhaust should be
equipped with a spark arrestor. See the "Specifications" section of this manual to determine if your splitter already has a spark
arrestor. If not equipped, call NorthStar Product Support for ordering information.
Keep a fire extinguisher with you that is rated for ordinary combustibles and flammable liquids.
ADD OIL TO ENGINE BEFORE USING: Engine is shipped without oil. DO NOT start log splitter without first adding oil.
ADD HYDRAULIC OIL: Your log splitter was shipped without hydraulic oil. Refer to Periodic Maintenance section of this manual
for instructions on filling the hydraulic reservoir
INSPECT COMPONENTS: Closely inspect to make sure no components are missing or damaged.
See Initial Unpacking & Set-up for instructions and for whom to contact to report missing or damaged parts.
Any Questions, Comments, Problems or Parts Orders
Servicing, & Storage
Call NorthStar Product Support 1-800-270-0810
M1108W
ITEM NUMBER
SERIAL NUMBER
splits wood logs.
WARNING
STOP!
1
1108, 1109, 1114
:
: _____________________
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Summary of Contents for North Star M1108W
- Page 1 M1108W 1108, 1109, 1114 ITEM NUMBER SERIAL NUMBER : _____________________ Owner's Manual Instructions for Assembly, Testing, Operation, Servicing, & Storage 22, 30, 37-Ton Log Splitters: Outdoor hydraulic powered machine that splits wood logs. WARNING READ and UNDERSTAND this manual completely before using log splitter.
- Page 2 Hazard Signal Word Definitions...
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Page 3: Table Of Contents
Table of Contents About Your Log Splitter ......................4 Safety Label Locations ......................5 Machine Components Identification ..................7 Initial Set-up ..........................8 Optional 4-Way Wedge Wings ....................10 Moving & Towing to the Job Site .................... 11 Before Each Use: Step One: Inspection/Maintenance ................. -
Page 4: About Your Log Splitter
About Your Log Splitter Thank you for purchasing your NorthStar log splitter! About Your Log Splitter: This log splitter is a machine designed to split wood logs using a hydraulically powered moving wedge. The log splitter's gasoline engine is used to pressurize the hydraulic system. This log splitter is designed to split logs lengthwise with the grain only. -
Page 5: Safety Label Locations
Safety Label Locations Reference # Part # Description 39259 Warning Decal 777887 Splitter Operating Instruction Decal 777890 Fire Hazard Warning Decal 777891 Hydraulic Fluid Warning Decal 777892 Moving/Towing Decal 778593 Outrigger Leg Decal 778597 Horizontal Lock Decal 778609 Control Decal 778610 Log Splitter Warning Decal 778714... - Page 6 Safety Label Locations WARNING WARNING POISONOUS GAS Moving parts can crush and cut. Pieces can fly out while This product's use gives off carbon splitting. Follow safety rules for operating the log splitter or monoxide, an odorless gas that can serious injury could result.
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Page 7: Machine Components Identification
Machine Component Identification Fig 02407 Ref # Description Ref # Description 2" Ball Coupler Endplate Horizontal Lock Outrigger Legs Lifting Handle Engine Cylinder Hydraulic Tank Hydraulic Oil Dipstick Suction Strainer Split Control Lever Safety Chains Control Valve Vertical Lock Wedge Grease Zerks Log Cradle Drain Plug... -
Page 8: Initial Set-Up
Initial Set-Up IMPORTANT! Engine is shipped without oil. DO NOT start the engine before adding oil. See Assembly Instructions section of this manual to assemble the log splitter before set-up. Closely inspect all log splitter components. Step One: (See Machine Components section of this manual for diagram of components.) Inspect Log ... - Page 9 Initial Set-Up WARNING: NEVER remove the hydraulic oil fill cap when the engine is running or hot. Hot oil can escape causing severe burns. Allow log splitter to cool completely before removing hydraulic oil fill cap. Note: If the log splitter will be run for long periods of time in outdoor temperatures above 70F, we recommend changing the hydraulic oil to DEXTRON III.
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Page 10: Optional 4-Way Wedge Wings
Optional 4-Way Wedge Wings Wing Assembly 4-Way Wedge Wings (optional) 1. Unbox and identify components 2. Insert Nylon nuts into hex cutouts in wing 3. Position wings into proper locations on the wedge and bolt into position using supplied bolts "... -
Page 11: Moving & Towing To The Job Site
Moving and Towing to the Job Site WARNING The log splitter is heavy. It can crush and cause serious injury if it rolls out of control or tips over. Follow the instructions below for safely moving and towing the log splitter. Moving the log splitter: Place in Make sure the log splitter is locked in the horizontal position with hitch pin... -
Page 12: Moving And Towing To The Job Site
Moving and Towing to the Job Site Towing: 1. Read instructions Review towing safety instructions in your vehicle manual. 2. Check tires Make sure tires are fully inflated and in good repair. WARNING: Do not over-inflate tires. Serious injury can occur if tire explodes. ... - Page 13 Moving and Towing to the Job Site Move the front outrigger leg to the "UP" position and lock. (Both outrigger legs 5. Put front must remain in the up position during towing.) outrigger leg UP Attach coupler to class 2 or higher hitch with 2"...
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Page 14: Step One: Inspection/Maintenance
Before Each Use-Inspection / Maintenance Step One: Inspect and maintain log splitter before each use If the log splitter has been used previously, it must be inspected and maintained BEFORE EACH SUBSEQUENT USE. WARNING ALWAYS shut off the engine, disconnect the spark plug, and relieve system pressure before inspecting, cleaning, adjusting, or repairing the splitter. - Page 15 Before Each Use-Inspection / Maintenance 5. Hydraulic system Check the hydraulic system carefully: Visually inspect all hoses, tubing, clamps/fittings, pump, and cylinder for cracks, fraying, kinks, or other damage. Check all components for oily residue, which may indicate a leak. Do NOT operate the log splitter if there is any indication of damage or oily residue.
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Page 16: Before Each Use
Before Each Use - Fueling Step Two: Fueling WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Use extreme care when handling gasoline. 1. Engine off / cool The engine must be off and allowed to cool at least two minutes before adding fuel. WARNING: A running engine is hot enough to ignite fuel. -
Page 17: Step Three: Work Site Selection & Set-Up
Before Each Use – Work Site Selection and Set-up Step Three: Work site selection and log splitter set-up WARNING It is important to select an appropriate work site and properly set up the log splitter in order to minimize the risk of slips and falls, equipment rolling or tipping over, carbon monoxide poisoning, and accidental fires. - Page 18 Splitting Operation WARNING Before starting this log splitter, review the following instructions and safety information for safe operation of the log splitter. Failure to follow these rules may result in serious injury to the operator or bystanders from moving parts that crush, cut, or entangle from flying objects, burns, fire, falling or tripping, or from carbon monoxide poisoning.
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Page 19: Splitting Operation
Splitting Operation 1. Put on Wear the following protective clothing and safety gear: protective 1) Eye protection. Always wear safety glasses or goggles when operating the machine. Pieces clothing / of log may fly out and serious eye injury can occur. gear 2) Boots. - Page 20 Splitting Operation 1) Lock rear outrigger leg in down position. b) Set to 2) Pull out horizontal lock catch pin, grasp lifting handle and lift beam until it rotates into Vertical vertical position. position Crush hazard. The beam is heavy – do not let it just drop. It could crush WARNING: fingers or cause damage to the splitter.
- Page 21 Splitting Operation Load log onto beam with a cut end against the endplate – positioned for a lengthwise cut. 5. Load log Notes: a) The log splitter is designed only for cutting lengthwise with the grain, NOT for cutting across the grain. b) This log splitter is designed for cutting logs only up to a maximum of 16"...
- Page 22 Splitting Operation 6. Extend Move Split Control Lever toward endplate to extend wedge and split log. wedge SPLIT CONTROL LEVER OPERATION Important safety instructions: Operator position. ALWAYS operate the log splitter from the manufacturer's indicated OPERATOR POSITION. (See diagram above.) Other positions are unsafe because they can increase the risk of injury from crushing, cutting, flying objects, or burns.
- Page 23 Splitting Operation WARNING: NEVER attempt to remove a stuck log by: Modifying the splitter. Adding attachments to the splitter. Personal injury could result from log or metal pieces flying out at high speed toward the operator or bystanders, or the splitter could become damaged. Move Split Control Lever away from end plate to return wedge.
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Page 24: Storage
Storage WARNING Gasoline vapors can ignite and cause a fire. Select a well-ventilated storage away from sources of heat, flame, or sparks. Follow the instructions below for storing your log splitter between uses 1. Retract wedge Retract the wedge completely to keep the rod protected from corrosion. 2. -
Page 25: Periodic Maintenance
Periodic Maintenance In addition to the maintenance performed with each use, periodic maintenance should also be performed according to the following schedule. WARNING ALWAYS shut off the engine, disconnect the spark plug, and relieve system pressure before cleaning, adjusting, or repairing the splitter. Relieve system pressure by moving Split Control Lever back and forth several times. -
Page 26: Troubleshooting
Troubleshooting WARNING Before troubleshooting or attempting to service, read the following safety instructions to avoid serious injury to the operator or bystanders from moving parts that can crush or cut, burns, fire or explosion, or escaping high pressure hydraulic fluid. Important Safety Instructions: 1. -
Page 27: Specifications
Specifications 1108 1109 1114 Hydraulic Fluid Type 10wt AW32, ASLE H-150, or ISO32 Coupler Size 2" Ball Maximum Towing Speed 45 mph Maximum Long Length 25" Maximum Log Length 24" Overall Dimensions 89" x 43" x 41" (LxWxH) Flow 11 gpm 11 gpm 16 gpm Pressure... -
Page 28: Parts Breakdown - Exploded View
Parts Breakdown – Exploded View 1108, 1109, 1114 – Rev W... - Page 29 Parts Breakdown – Exploded View 1108, 1109, 1114 – Rev W Item Part No. Description Qty. Model Item Part No. Description Qty. Model 82140 1/8" x 2" COTTER PIN 778642 O-RING BOSS X HB ELBOW 124A DUST CAP 778616 3/4" SUCTION HOSE 18"...
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Page 30: Summary Of Important Safety Information For Operation
Summary of Important Safety Information for Operation WARNING Carefully read and make sure you understand the following safety information before using the log splitter. Improper use or maintenance of the log splitter can result in serious injury to the operator or bystanders from moving parts that can crush or cut, flying objects, burns, fire or explosion, escaping high pressure hydraulic fluid, or carbon monoxide poisoning. - Page 31 Summary of Important Safety Information for Operation Tires. Be sure the tires are fully inflated and in good repair before towing the log splitter. When adding air to the tires, do not over-inflate – serious injury could occur if tire explodes. ...
- Page 32 Summary of Important Safety Information for Operation Do not check for leaks with your hand. Leaks can be located by holding a piece of cardboard or wood (at least two feet long) with your hand at one end and passing the other end over the suspected area (wear eye protection).
- Page 33 Summary of Important Safety Information for Operation Safety – During Use General Safety During Use WARNING Before starting this log splitter, review the following rules for safe operation. Failure to follow these rules may result in serious injury to the operator or bystanders. ...
- Page 34 Summary of Important Safety Information for Operation Loading/Unloading Unsplit log pile. Do not pile logs to be split in a place that will make you reach across the log splitter in order to load them Hold bark side. Hold the bark side of logs when loading or positioning, never the ends. Never place your hands or any part of your body between a log and any part of the log splitter.
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Page 35: Assembly Instructions
Assembly Instructions Closely inspect all log splitter components. If you have missing components, contact Product Support at 1-800-270-0810. If you have damaged components, contact the Freight Company that delivered the unit and file a claim. CAUTION! Heavy lifting required. Some of the components in these assembly instructions are heavy and cannot be lifted by one person safely. - Page 36 Assembly Instructions...
- Page 37 Assembly Instructions Step 1 Axle with the Remove shipping crate (red bumpers can Rubber Boot Outer removed be thrown away, if equipped). Bearing If there are rubber boots on the axles, Wheel remove and discard them. Washer Slide Wheel onto Axle with Valve Stem Axle Nut facing out.
- Page 38 Assembly Instructions Fig 02418 Step 4 Connect an Outrigger Leg to front of Catch Pin Towbar using (1) Outrigger Leg Bolt and (1) Outrigger Leg nut (already in place). Use wrench to tighten nut until snug then Bolt back off 1/2 turn.
- Page 39 Assembly Instructions Fig 02421 Step 7 Fasten Horizontal Beam Lock to Beam Bolt Handle using (2) Beam Bolts and (2) Beam nuts. Tighten Bolts to 37 lb-ft with a wrench. Bolt Horizontal Fasten Handle to Beam as shown using beam lock (2) Beam Bolts and (2) Beam nuts.
- Page 40 Assembly Instructions Step 9b Engine mounting pattern shown for reference. 1114 1108 and 1109 Fig 02439 Fig 02424 Step 10 Slightly loosen Hose Clamp on loose end Pump Fitting of Suction Hose. Remove shipping plug from pump then slide Suction Hose onto the bottom fitting of the pump.
- Page 41 Assembly Instructions Step 11b Idle Control Mount Plate (1109 and 1114 models only) Tighten Idle Control Bolts to 20 lb-ft with a wrench. Idle Control Plate Fig 02431 Step 12 Thread the Return Line Fitting into the hydraulic tank (Finger tight plus turn 1- 1/2 to 3 additional turns) and position the hose barb up as shown.
- Page 42 Assembly Instructions Step 14 Beam Plate Mount Control Valve to Beam Plate using (3) 1/4"-20 x 1-3/4" Valve Bolts and (3) 1/4"-20 Nyloc Nuts. Valve Bolts Control Valve Nyloc nuts Step 15 Slightly loosen Hose Clamp on end of the Return Line.
- Page 43 Assembly Instructions Step 17 Plug Replaced Remove the Plug on the outside of the with the Lg Swivel Fitting Control Valve. Thread the Large Swivel Fitting into the Control Valve. (Tighten the Swivel Fitting finger tight and orient the fitting down as shown, then Tighten the Nut on the Swivel Fitting into Control Valve with a wrench to 44-54 lb-ft).
- Page 44 Assembly Instructions Step 20 Lower Beam to Horizontal position as described in the SPLITTING Beam bolt long OPERATION section of the manual. Remove (2) Log Stripper Bolts and (1) Engine Guard Beam Bolt Long on Engine side of the splitter.
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Page 45: Limited Warranty
Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care. - Page 46 Manufactured by Northern Tool + Equipment Co., Inc. Burnsville, MN 55306 NorthernTool.com...