Table of Contents
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77 11 311 002
"The repair methods given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The methods may be modified as a result of changes introduced by the manufacturer
in the production of the various component units and accessories from which his
vehicles are constructed."
General Information
SPECIFICATIONS
LIFTING
TOWING
LUBRICANTS
CONSUMABLES
OIL CHANGE AND ENGINE OIL REFILLING
ENGINE AND TRANSMISSION ASSEMBLY
VALUES AND ADJUSTMENT
AXLE ASSEMBLIES VALUES AND
ADJUSTMENT
BJ0F - BJ0G - BJ0J - BJ0K - BJ0V
DECEMBER 2001
© RENAULT 2001
All copyrights reserved by Renault.
Copying or translating, in part or in full, of this document or use of the service part
reference numbering system is forbidden without the prior written authority of Renault.
EDITION ANGLAISE
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Table of Contents
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Summary of Contents for Renault velSatis
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Page 1: General Information
Copying or translating, in part or in full, of this document or use of the service part reference numbering system is forbidden without the prior written authority of Renault. The methods may be modified as a result of changes introduced by the manufacturer in the production of the various component units and accessories from which his vehicles are constructed."... -
Page 2: Table Of Contents
General Information Contents Page Page SPECIFICATIONS ENGINE AND TRANSMISSION ASSEMBLY VALUES AND Engine - Gearbox 01A-1 ADJUSTMENT Vehicle identification 01A-2 Capacities - Grades 07A-1 Accessories belt tension 07A-2 Tightening the cylinder head 07A-6 LIFTING Trolley jack - Axle stands 02A-1 Underbody lift 02A-2 AXLE ASSEMBLIES VALUES AND... -
Page 3: Specifications 07A
SPECIFICATIONS SPECIFICATIONS 101A Engine - Gearbox Engine - Gearbox Engine Vehicle type Gearbox type Cubic capacity Type BJ0K 1998 BJ0E - BJ0F - BJ0G - BJ0M 2188 PK6 / SU1 BJ0J 2958 BJ0V 3498 VEHICLE IDENTIFICATION Example: BJ0K : Body type (five-door) : Project code 0K : Engine suffix 01A-1... -
Page 4: Vehicle Identification 01A-2
SPECIFICATIONS Vehicle identification Vehicle identification LOCATION OF VEHICLE IDENTIFICATION PLATE Vehicle type and type series number Technical specifications of the vehicle This information is repeated on marking (B). Vehicle paint reference MGVW (Maximum Gross Vehicle Weight) Equipment level GTW (Gross Train Weight - loaded vehicle with Vehicle type trailer) 10 Trim code... -
Page 5: Trolley Jack - Axle Stands 02A-1
LIFTING APPARATUS LIFTING APPARATUS 102A Trolley jack - Axle stands Trolley jack - Axle stands Safety symbol (special precautions to be taken when carrying out operations). SPECIAL TOOLING REQUIRED Cha. 280-02 Adaptor cup for trolley jack If a trolley jack is used, appropriate axle CAUTION: stands must always be used. - Page 6 LIFTING APPARATUS Underbody lifts Underbody lifts FITTING THE STRAPS SAFETY NOTES For obvious safety reasons, these straps should be If heavy components need to be removed from the kept in perfect condition (if they become frayed, vehicle, it is preferable to use a four-post lift if possible. replace them immediately).
- Page 7 LIFTING APPARATUS Underbody lifts POSITIONING OF THE LIFTING ARMS Position the lifting arm on the subframe underbody flange in alignment with the markings (A). FRONT REAR 02A-3...
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Page 8: Towing
TOWING TOWING 103A All types All types OBSERVE THE TOWING REQUIREMENTS OF THE COUNTRY YOU ARE IN. NEVER USE THE DRIVESHAFTS AS AN ATTACHMENT POINT. The towing points may only be used for towing the vehicle on the road. They should ne ver be used for removing the vehicle from a ditch or to lift the vehicle, either directly or indirectly. -
Page 9: Packaging
LUBRICANTS LUBRICANTS 104 A 04 A Packaging Packaging DESCRIPTION PACKAGING PART NUMBER GREASES MOLYKOTE "BR2" 1 kg tin 77 01 421 145 for main bearing journal faces, thrust pad guide tubes, clutch fork pads, lower suspension arm bearings, torsion bar splines, steering box and driveshaft splines. MOLYKOTE "33 Medium"... -
Page 10: Packaging
CONSUMABLES CONSUMABLES 204B Packaging Packaging DESCRIPTION PACKAGING PART NUMBER MECHANICAL SEALANTS AUTO grey seal 100 g tubes 77 01 422 750 sealing paste. Loctite 518 24 ml syringe 77 01 421 162 for sealing the gearbox housing. Leak detector. Aerosol 77 11 143 071 ADHESIVES "LOCTITE-FRENETANCH"... -
Page 11: Engine
FLUID CHANGE AND FLUID REFILLING FLUID CHANGE AND FLUID REFILLING 105A Engine Engine TOOLING REQUIRED Engine drain plug spanner DRAINING: plug (1) G9T ENGINE FILLING: plug (2) F4R ENGINE 05A-1... - Page 12 FLUID CHANGE AND FLUID REFILLING Engine DRAINING: plug (1) V4Y ENGINE FILLING: plug (2) P9X ENGINE 05A-2...
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Page 13: Gearbox
FLUID CHANGE AND FLUID REFILLING Gearbox Gearbox DRAINING: plug (1) FILLING and LEVEL: cap (2) F4R and G9T ENGINES Manual gearbox G9T, P9X and V4Y ENGINES Automatic gearbox 05A-3... -
Page 14: Power Assisted Steering 05A-4
FLUID CHANGE AND FLUID REFILLING Power assisted steering Power assisted steering CHECKING THE LEVEL POWER ASSISTED STEERING PUMP LEVEL For topping up or filling, use ELF RENAUL TMATIC D2 or MOBIL ATF 220 oil. The level, when correct, should be visible between the MIN and MAX marks on the reservoir (1). -
Page 15: Capacities - Grades 07A-1
Brake fluids must be approved by the Technical Department. Components Capacity in litres Grade Fuel tank Approximately 80 Unleaded petrol Diesel Power assisted Separate reservoir ELF RENAULT MATIC steering D2 or MOBIL ATF 220 Coolant circuit GLACEOL RX (type D) add only coolant 07A-1 Edition 2... -
Page 16: Accessories Belt Tension
ENGINE AND GEARBOX VALUES AND SETTINGS Accessories belt tensioning Accessories belt tensioning F4R ENGINE REMOVAL Put the vehicle on a two-post lift. Disconnect the battery. Remove: – the engine covers, – the front right wheel, – the side protection. To remove the belt, pivot the automatic belt tensioner in the direction shown below using a 16 mm angled ring spanner. - Page 17 ENGINE AND GEARBOX VALUES AND SETTINGS Accessories belt tensioning G9T ENGINE REMOVAL Put the vehicle on a two-post lift. Disconnect the battery. Remove: – the engine covers, – the front right wheel, – the side protection. Special notes for removing the accessories belt Pivot the auto tensioner to the left using a spanner to loosen the belt.
- Page 18 ENGINE AND GEARBOX VALUES AND SETTINGS Accessories belt tensioning P9X ENGINE REMOVAL Put the vehicle on a two-post lift. Disconnect the battery. Remove: – the engine covers, – the front right wheel, – the side protection. Special notes for removing the accessories belt Swivel the auto tensioner as indicated below using a 19 mm offset wrench to loosen the belt.
- Page 19 ENGINE AND GEARBOX VALUES AND SETTINGS Accessories belt tensioning V4Y ENGINE SPECIAL TOOLING REQUIRED Mot. 1505 Belt tension measuring tool REMOVAL Air conditioning compressor and alternator belt, Put the vehicle on a two-post lift. Remove the engine covers. Disconnect the battery. Remove: –...
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Page 20: Tightening The Cylinder Head 07A-6
ENGINE AND GEARBOX VALUES AND SETTINGS Tightening the cylinder head Tightening the cylinder head F4R ENGINE CYLINDER HEAD The bolts can be reused if the length under the head does not exceed 117.5 mm (otherwise replace all the bolts). Cylinder head tightening procedure REMINDER: Use a syringe to remove any oil which may have entered the cylinder head mounting bolt holes to achieve correct tightening of the bolts. - Page 21 ENGINE AND GEARBOX VALUES AND SETTINGS Tightening the cylinder head G9T ENGINE CYLINDER HEAD The bolts must be replaced systematically. Cylinder head tightening procedure REMINDER: Use a syringe to remove any oil which may have entered the cylinder head mounting bolt holes to achieve correct tightening of the bolts. Do not oil the new bolts.
- Page 22 ENGINE AND GEARBOX VALUES AND SETTINGS Tightening the cylinder head P9X ENGINE CYLINDER HEAD The bolts must always be replaced. Cylinder head tightening procedure REMINDER: Use a syringe to remove any oil which may have entered the cylinder head mounting bolt holes to achieve correct tightening of the bolts. First stage: –...
- Page 23 ENGINE AND GEARBOX VALUES AND SETTINGS Tightening the cylinder head V4Y ENGINE Cylinder head tightening procedure Rear cylinder head The bolts can be reused if the difference between D1 and D2 (shown by the dimensions X1 and X2) is less than or equal to 0.11 mm.
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Page 24: Axle Assemblies Values And Adjustment
207B AXLE ASSEMBLIES VALUES AND ADJUSTMENT AXLE ASSEMBLIES VALUES AND ADJUSTMENT Tyres and wheels Tyres and wheels Tyre pressure when cold (in bar) (1) Engine Tyres Front Rear 7 J 17 225/55 R 17 7.5 J 18 245/45 R 18 7 J 17 225/55 R 17 7.5 J 18... -
Page 25: Brakes
17.5 16.6 DOT 4 (1) (1) For optimal performance of vehicles equipped with the electronic stability program, RENAULT recommends a brake fluid with low viscosity in cold conditions (maximum 750 mm /s at - 40 ° ° ° ° C). -
Page 26: Underbody Heights
AXLE ASSEMBLIES VALUES AND ADJUSTMENT Underbody height Underbody height MEASUREMENT POINTS Dimensions H1 and H4 are measured between the floor and the wheel centrelines. Dimension H2 is measured between the floor and the lower face of the front securing nut on the lower arm. Dimension H5 is measured between the floor and the head of the longitudinal arm bearing screw furthest from the wheel. -
Page 27: Front Axle Geometry Checking Values 07B-4
AXLE ASSEMBLIES VALUES AND ADJUSTMENT Front axle geometry checking values Front axle geometry checking values Tyres: 225/55 R 17 or 245/45 R 18 POSITION OF ANGLES VALUES ADJUSTING FRONT AXLE (mm) CASTOR 3°51' H5 - H2 = 99 4°07' H5 - H2 = 90 4°23' ±... -
Page 28: Rear Axle Geometry Checking Values 07B-5
AXLE ASSEMBLIES VALUES AND ADJUSTMENT Rear axle geometry checking values Rear axle geometry checking values POSITION OF ANGLES VALUES ADJUSTMENT REAR AXLE (mm) CAMBER Adjustment by rotating the Unladen eccentric (upper -0°50' ± 30' stub-axle carrier mounting) H4 - H5 = 45 Refer to Section 33A.