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Payne OG-PG9M-07 User's Information Manual

Condensing gas furnace
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USER'S INFORMATION MANUAL FOR THE OPERATION AND
MAINTENANCE OF YOUR NEW GAS-FIRED FURNACE
NOTE TO INSTALLER:
This manual must be left with the equipment user.
!
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could
result in serious injury, death, or property damage.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any
other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the
fire department.
— Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
Do not use this furnace if any part has been under
water. A flood-damaged furnace is extremely dan-
gerous. Attempts to use the furnace can result in
fire or explosion. A qualified service agency should
be contacted to inspect the furnace and to replace
all gas controls, control system parts, electrical
parts that have been wet or the furnace if deemed
necessary.
USER'S INFORMATION MANUAL
Condensing
Gas Furnace
USER: Please read all instructions in the manual
and retain all manuals for future reference.
!
WARNING:
CARBON MONOXIDE POISONING HAZARD
Carbon Monoxide is invisible, odorless, and
toxic! Payne Heating & Cooling Systems rec-
ommends a carbon monoxide alarm in your
home, even if you do not own a gas appliance.
Locate the carbon monoxide alarm in the liv-
ing area of your home and away from gas ap-
pliances and doorways to attached garages.
Follow the alarm manufacturer's instruction
included with the alarm.

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Summary of Contents for Payne OG-PG9M-07

  • Page 1 USER’S INFORMATION MANUAL Condensing Gas Furnace USER’S INFORMATION MANUAL FOR THE OPERATION AND MAINTENANCE OF YOUR NEW GAS-FIRED FURNACE USER: Please read all instructions in the manual NOTE TO INSTALLER: and retain all manuals for future reference. This manual must be left with the equipment user. WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could...

  • Page 2: Table Of Contents

    CERTIFIED ® As an ENERGY STAR® Partner, Payne Heating & Cooling Sys- tems Company has determined that this product meets the ENERGY STAR® guidelines for energy efficiency. TABLE OF CONTENTS WELCOME TO A NEW GENERATION OF COMFORT ................2 FURNACE COMPONENTS .

  • Page 3: Furnace Components

    FURNACE COMPONENTS Burner sight glass for viewing burner flame. Burner assembly (inside), operates with energy- saving, inshot burners and hot surface igniter for safe, dependable heating. Combustion-air intake connection (right or left side). Redundant gas valve. Safe and efficient. Features 1 gas control with 2 internal shutoff valves.
  • Page 4 In a direct-vent (2-pipe) application, your furnace uses air from outside the home for combustion and vents flue gas to the outdoors. This type of application will have 2 pipes running from the furnace to the outdoors. (See Fig. 2.) In this application, the vent and air- intake pipes must terminate outside the structure and must not be obstructed in any way.

  • Page 5: Starting And Shutting Down Your Furnace

    WARNING: FIRE AND UNIT OPERATION HAZARD Failure to follow this warning could result in fire, personal injury/death or property damage. For proper and safe operation the furnace needs air for combustion and ventilation. Do not block or obstruct the openings on the furnace, air openings to the area in which the furnace is installed, and the space around the furnace.

  • Page 6: Steps For Starting Your Furnace

    WARNING: FIRE HAZARD Failure to follow this warning could result in a fire or explosion, and personal injury/death or property damage. Should the gas supply fail to shut off or if overheating occurs, turn off the manual gas valve to the furnace BEFORE turning off the electrical supply.

  • Page 7: Shutting Down Your Furnace

    9. Open external manual gas valve. (See Fig. 15.) 10. Set the room thermostat to a temperature slightly above room temperature. (See Fig. 16.) This will automatically signal the furnace to start. 11. When the furnace receives the start signal, the hot surface igniter at the main burners is automatically heated for 15 to 20 sec. When the microprocessor control verifies that there is sufficient heat to ignite, the gas valve permits gas to flow to the main burners.

  • Page 8: Performing Routine Maintenance

    Replace main furnace door. (See Fig. 13.) 7. If the furnace is being shut down because of a malfunction, call your dealer as soon as possible. CAUTION: UNIT AND PROPERTY DAMAGE Failure to follow this caution may result in damage to the furnace and other property damage. Furnace is not to be installed, operated, and then turned off and left turned off in an unoccupied structure dur- ing winter.
  • Page 9 4. Remove air filter from furnace. • AIR FILTER(S) LOCATED IN END OF FURNACE: a. Slide air filter retainer sideways until it is free of latch. (See Fig. 24.) b. Slide air filter out of furnace. (See Fig. 25.) • AIR FILTER LOCATED IN SIDE OF FURNACE: a.

  • Page 10: Combustion Area And Vent System

    If your furnace air filter needs to be replaced, be sure to use a factory authorized filter of the same size that was originally supplied. Use the furnace air filter table and compare your furnace size with the proper filter size. FURNACE AIR FILTER TABLE FURNACE CASING WIDTH (IN.) FILTER SIZE* (IN.)

  • Page 11: Heading South For The Winter

    3. Inspect the combustion-air and vent PVC pipes for sags, holes, cracks, water leaks, blockage or disconnections. Horizontal portions of vent pipe must slope downward toward furnace. UPFLOW DOWNFLOW 4. Reinstall burner enclosure front. 5. If your furnace is free of the above conditions, replace main furnace door and turn on electrical and gas supplies to the furnace.

  • Page 12: A Check-Up Checklist

    8. Remove funnel and tube from inducer housing and replace drain connection cap and clamp. 9. Replace main furnace door. (See Fig. 29.) 10. Propylene glycol need not be removed before restarting furnace. A CHECK-UP CHECKLIST Your furnace represents an important investment in your family’s comfort and your home’s value. To keep it performing properly and to prevent future problems, have a trained service specialist give your furnace a professional check-up annually.

  • Page 13: Installation Data

    IF FURNACE FAILS TO OPERATE: Follow this checklist step by step, advancing to the next step only if furnace fails to start. • Check thermostat for proper temperature. Is thermostat set above room temperature? • Is thermostat set on HEAT? •...
  • Page 16 Cancels: OG-PG9M-07 © 2005 Payne Heating & Cooling, P.O. Box 70, Indianapolis, IN 46206 Printed in U.S.A. Catalog No. OG-PG9MAB-01 8-05...

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