MULTIQUIP Globug GB2000 Operation And Parts Manual
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MULTIQUIP Globug GB2000 Operation And Parts Manual

MULTIQUIP Globug GB2000 Operation And Parts Manual

Globug light tower mount type balloon light
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OperatiOn and parts Manual
GlObuG
MOdel Gb2000
liGht tOwer MOunt type
ballOOn liGht
Revision #3 (08/30/12)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP Globug GB2000

  • Page 1 OperatiOn and parts Manual GlObuG MOdel Gb2000 liGht tOwer MOunt type ballOOn liGht Revision #3 (08/30/12) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    65 warninG Diesel engine exhaust and some of page 2 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)

  • Page 3: Table Of Contents

    Wiring Diagram ............39 Explanation Of Code In Remarks Column..... 40 Suggested Spare Parts ......... 41 NOTICE Specifications and part numbers are subject to change without notice. gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 3...

  • Page 4: Parts Ordering Procedures

    Ì NOTICE All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. We aCCepT all maJor CrediT Cards! page 4 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)

  • Page 5: Safety Information

    Could result in deaTh or serious inJury. CauTion Indicates a hazardous situation which, if not avoided, Could result in minor or moderaTe inJury. NOTICE Addresses practices not related to personal injury. gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 5...

  • Page 6: General Safety

     do noT use the equipment for any purpose other than numbers of the nearest ambulance, doctor and fi re its intended purposes or applications. department. This information will be invaluable in the case of an emergency. page 6 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)
  • Page 7  alWays lower the light tower when not in use, or if high winds or electrical storms are expected. gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 7...
  • Page 8 United States Forest Service for this before servicing equipment. purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator. page 8 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)
  • Page 9  alWays shutdown engine before transporting.  Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 9...
  • Page 10  do noT secure the unit by running a strap or chain over the tongue of the light tower. This may cause severe damage to the unit. page 10 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)
  • Page 11  never operate GB2000 in winds in excess of 40 mph generator. (64 km/h).  never use gas piping as an electrical ground. gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 11...

  • Page 12: Safety Information

     alWays disconnect the negaTive battery terminal before performing service on the generator.  alWays keep battery cables in good working condition. Repair or replace all worn cables. page 12 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)

  • Page 13: Specifications

    (310 x 310 x 990 mm) Dimensions 36 x 36 x 39 in Working (900 x 900 x 990 mm) Total Weight 31 lb (14 kg) Appropriate Generator 3.2 kW and above gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 13...

  • Page 14: Dimensions

    Table 2. dimensions reference dimension reference dimension letter in. (mm) letter in. (mm) 13.25 (337) 3.12 (79.3) 40.0 (1,016) 9.75 (248) 35.5 (902) 8.25 (210) 34.5 (876) 4.62 (117) page 14 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)

  • Page 15: Footcandle Plot

    0.25 1 grid = 40 ft. Illuminance (Footcandle) 0.25 Diameter (Feet) Figure 2. Footcandle Plot gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 15...

  • Page 16: General Information

    The unit easily disconnects from the light tower mast and can be easily stored in its protective canvas cover case. page 16 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)
  • Page 17 — rev. #3 (08/30/12)— page 17...

  • Page 18: Type 1 Components (S/N G1900118 And Below)

    5. power Cable — Connects the lamp fixture from the junction box to the GFCI receptacle of the generator to provide power to inflate the balloon. Figure 3. GB2000 Components (Type 1 S/N G1900118 And Below) page 18 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)

  • Page 19: Type 2 Components (S/N G1900119 And Above)

    120 VAC from a GFCI receptacle (generator) to the T-Bar mounted junction box to run the balloon fan and inflate the balloon. Figure 4. GB2000 Components (Type 2 S/N G190019 And Above) gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 19...

  • Page 20: Type 1 Setup (S/N G1900118 And Below)

    5. Keep the removed lamps and the associated hardware together and store in a safe place, making sure that the lamps are properly protected to prevent breakage. Figure 6. Disconnecting Battery page 20 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)
  • Page 21 Figure 10. Removing Screws and Nuts 2. Install the lamp mounting bracket (Figure 11) onto the T-Bar and mast extension with the new screws and nuts provided. gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 21...

  • Page 22: Type 1 Setup (S/N G1900118 And Below)

    At the T-Bar, connect bottom lamps as shown in the lighting option section of this manual. 3-PIN AC POWER CABLE JUNCTION 10-PIN LAMP POWER CABLE 3-PIN LAMP POWER CABLES Figure 14. Junction Box Connections page 22 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)

  • Page 23: Type 2 Setup (S/N G1900119 And Above)

    TO BALLAST removal for installation. All lamps can remain in place COMPARTMENT 4-PIN POWER during installation of the adapter plate. CABLE Figure 17. MLT Power Cable Removal gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 23...
  • Page 24 The raised end of each the adapter plate is level (use a bubble level) and both bracket should be facing outward. brackets are straight (vertical), not slanted before tightening page 24 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)
  • Page 25 T-Bar as shown above. 2 For proper alignment of the adapter plate, use of a bubble level is required. Figure 18. Adapter Plate Mounting Installation gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 25...
  • Page 26 1. Connect the balloon power cable (Figure 20) to the Figure 19. Junction Box Mounting 10-pin receptacle on the junction box. Figure 20. Fan/Balloon Power Cable Connections page 26 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)
  • Page 27 GB2000 BALLOON LAMP 2 LAMP 2 (TOP) LAMP 4 (TOP) LAMP 3 LAMP 1 LAMP 3 (BOTTOM) LAMP 1 (BOTTOM) FRONT REAR Figure 21. Light Tower Orientation View gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 27...

  • Page 28: Lamp Lighting Options

    On the T-Bar (Figure 22) there are four power receptacles J1, J2, J3 and J4. These receptacles provide AC power to the existing rectangular lamps. When the GB2000 lamp assembly is employed only two of the existing rectangular lamps (bottom lamps recommended) will be available for use.
  • Page 29 MLT LAMP CIRCUIT BREAKERS CIRCUIT BREAKERS OFF OFF ON ON CB1 CB2 CB3 CB4 4 Lamps Installed on T-Bar Only GB2000 Operational Figure 23. Option 2 Lighting Configuration gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 29...
  • Page 30 CIRCUIT BREAKERS CIRCUIT BREAKERS ON ON ON ON CB1 CB2 CB3 CB4 2 Top Lamps Removed GB2000 Operational 2 Bottom Lamps Operational Figure 24. Option 3 Lighting Configuration page 30 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)
  • Page 31 CIRCUIT BREAKERS ON ON ON ON CB1 CB2 CB3 CB4 4 Lamps Installed on T-Bar GB2000 Operational 2 Bottom Lamps Operational Figure 25. Option 4 Lighting Configuration gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 31...
  • Page 32 CIRCUIT BREAKERS ON ON ON ON CB1 CB2 CB3 CB4 4 Lamps Installed on T-Bar GB2000 Operational 2 Top Lamps Operational Figure 26. Option 5 Lighting Configuration page 32 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)

  • Page 33: Lamp Lighting Options

    CIRCUIT BREAKERS CIRCUIT BREAKERS ON ON ON ON CB1 CB2 CB3 CB4 2 Bottom Lamps Removed GB2000 Operational 2 Top Lamps Operational Figure 27. Option 6 Lighting Configuration gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 33...

  • Page 34: Operation

    Figure 30. Balloon Deployed NOTICE (Typical Application) Ensure the fan power cable is routed safely as it travels from the junction box, down the mast to the selected GFCI receptacle. page 34 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)
  • Page 35 AC CIR CU BRE AKE R STA RT HOU R MET ER GFCI CIRCUIT BREAKER TO BALLAST COMPARTMENT 4-PIN POWER CABLE Figure 32. Main, GFCI Circuit Breakers (ON/MLT) gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 35...

  • Page 36: Maintenance

    2. Release the lamp guard hooks from the poles and remove the two lamp guards. See Figure 34. LAMP LAMP SOCKET LAMP GUARD Figure 37. Installing New Lamp LOCK HOOK Figure 34. Removing Lamp Guard page 36 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)
  • Page 37 2. Slide out the old or worn balloon over the top of the lamp guard assembly. See Figure 39. Figure 41. Zipping Up New Balloon REMOVE OLD BALLOON Figure 39. Removing Old Balloon gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 37...

  • Page 38: Maintenance

    104° F (40° C)? ventilation. Is fan motor not working properly? Check and repair fan motor. Balloon does not inflate. Is balloon cloth defective? Repair or replace balloon cloth. page 38 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)

  • Page 39: Wiring Diagram

    WHITE BLACK WHITE BLUE WHITE GREEN WHITE BLACK BLACK WHITE BLACK WHITE CABLE (FAN) CP GREEN GREEN GREEN AC PLUG CP (RELAY) AC120V CABLE (BALLOON) 3 CP gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 39...

  • Page 40: Explanation Of Code In Remarks Column

    Multiquip. Other entries will for sale through Multiquip. be clarifi ed in the “Remarks” Column. page 40 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)

  • Page 41: Suggested Spare Parts

    2....E000080700 ..LAMP 2....A100085100 ..BALLOON CLOTH CP 3....A400038300 ..FILTER NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 41...

  • Page 42: Electrical Assembly

    42 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)
  • Page 43 A300211500 PLATE (GUARD) E000009601 SOCKET ASSY A300167500 SOCKET ASSY E000010301 SPACER (M4x4) A400030700 STOPPER (FILTER) 0025304025 SCREW & WASHER (M4x25) 0023405012 SCREW TRUSS (M5x12) A400236102 BRACKET (THERMO) gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 43...
  • Page 44 (COntinued) page 44 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)
  • Page 45 A300221900 MAIN POLE 2 ............3....S/N G11900118 & BELOW A300221901 MAIN POLE 2 ............3....S/N G11900119 & ABOVE 0023405010 TRUSS SCREW M5x10 0023404006 SCREW TRUSS (M4x6) E000009701 WAVE WASHER gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 45...

  • Page 46: Type 1 Bracket And Junction Box Assembly (S/N G1900118 And Below)

    J-bOx assy. (s/n G1900118 and belOw) Type 1 adapTer page 46 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)
  • Page 47 E000099100 BOLT 1/213x3 1/2 0013510025 BOLT AND WASHER (M10x25) E000099200 A300215400 CABLE (FAN) CP ..........1....INCLUDES TERMINAL A000033600 BOX ASSY ............1....INCLUDES ITEMS W/ # 10176 NUT, NYLOC 1/2-13 gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 47...

  • Page 48: Type 2 Bracket And Junction Box Assembly (S/N G1900119 And Above)

    J-bOx assy. (s/n G1900119 and abOve) Type 2 universal adapTer SPARE PART page 48 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)
  • Page 49 SPRING WASHER M12 A400287902 SPACER 1 0023205015 SCREW M5 X 15 0033112000 NUT M12 A400287801 SPACER 2 ............2....SPARE SPACER A000039000 BRACKET ASSY., COMPLETE TYPE 2 ....1....INCLUDES ITEMS W/# gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)— page 49...

  • Page 50: Terms And Conditions Of Sale - Parts

    Multiquip’s designated receiving point. page 50 —gb2000 balloon lighT• operaTion and parTs manual — rev. #3 (08/30/12)
  • Page 51 — rev. #3 (08/30/12)— page 51...
  • Page 52 © COPYRIGHT 2012, MULTIQUIP INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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