Related Manuals for MULTIQUIP GloBug GB4000
Summary of Contents for MULTIQUIP GloBug GB4000
- Page 1 OPERATION AND PARTS MANUAL GLOBUG MODEL GB4000 LIGHT TOWER MOUNT TYPE BALLOON LIGHT SERIAL NO. G3100044 AND ABOVE Revision #1 (02/25/14) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
- Page 2 NOTES PAGE 2 -GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL - REV.#1 (02/25/14)
- Page 3 ® Certificate TUVRheinland License Holder: Manufacturing Plant: LIGHT BOY CO., LTD. F-Tec Corp 2-6-14 Kurigi, Asao 2-6-14 Kurigi, Asao KAWASAKI KANAGAWA 215-0033 KAWASAKI KANAGAWA 215-0033 JAPAN JAPAN Test Rport no.: USA-SS 17036833 001 Client Reference: Satomi Kugimiya Tested to: CAN/CSA-C22.2 No. 9.0-96 ( R2011} Certified Product: Portable HID luminaire, Globug Series License Fee - Units...
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Page 4: Table Of Contents
TABLE OF CONTENTS GB4000 BALLOON LIGHT Component Drawings T able of Contents ........... 4 Nameplate And Decals ......32-33 Parts Ordering Procedures ....... 5 Electrical Assy..........34--37 Safety Information ............. 6-13 Bracket And J-Box Assy ..........38-39 Specifi ations ............14 T erms And Conditions Of Sale —Parts ..... -
Page 5: Parts Ordering Procedures
, 2006 Order via Internet (Dealers Only) Best Deal! If youhaveanMQAccount, toobtainaUsername Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. ■ View Parts Diagrams com. ■ Order Parts To obtain an MQ Account, contact your ■... -
Page 6: Safety Information
SAFETY INFORMATION Donot operateor servicetheequipment beforereadingthe SAFETY SYMBOLS entiremanual.Safety precautions shouldbefollowedat all Potential hazards associated with the operation of this times when operating this equipment. Failure to read and equipment will be referenced with hazard symbols which understandthesafetymessagesandoperatinginstructions may appear throughout this manual in conjunction with could result in injury to yourself and others. - Page 7 SAFETY INFORMATION GENERAL SAFETY NOTICE This equipment should only be operated by trained and CAUTION qualified personnel 18 years of age and older. NEVERoperatethisequipment without proper protective Whenever necessary, replacenameplate, operationand clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective safety decals when they become difficult read.
- Page 8 SAFETY INFORMATION LIGHTTOWERSAFETY NOTICE ALW A YS keep the immediate area surrounding the light DANGER tower clean, neat, and free of debris. NEVERoperatetheequipmentinanexplosive ALW A YS keep the machine in proper running condition. atmosphereornearcombustiblematerials.An explosion or fire could result causing severe ...
- Page 9 SAFETY INFORMATION ENGINE SAFETY NOTICE NEVERrun engine without an air filter or with a dirty air DANGER filter.Severeenginedamagemayoccur.Serviceair filter Theenginefuel exhaust gasescontainpoisonouscarbon frequently to prevent engine malfunction. monoxide. This gas is colorless and odorless, and can NEVER tamper with the factory settings cause death if inhaled.
- Page 10 SAFETY INFORMATION AL W A YSinspect the hitch and coupling for wear. NEVER FUEL SAFETY towa trailer with defective hitches, couplings, chains, etc. DANGER Check the tire air pressure on both towing vehicle and DONOTstart theenginenear spilledfuel orcombustible trailer.
- Page 11 SAFETY INFORMATION If lifting through pockets, make sure forks of forklift are TRANSPORTING SAFETY inserted in pockets as far as possible before lifting. CAUTION Placechockblocksunderneathwheel toprevent rolling Before lifting, make sure that light tower parts are not while parked.
- Page 12 SAFETY INFORMATION Backfeed to a utility system can cause electrocution ELECTRICAL SAFETY and/or propertydamage.NEVERconnect thegenerator DANGER toabuilding’selectrical systemwithout atransfer switch or other approved device. All installations should be The electrical voltage required to operate the generator performedbyalicensedelectricianin can cause severe injury or even death through physical accordancewithall applicablelawsand contact with live circuits.
- Page 13 SAFETY INFORMATION BA TTERY SAFETY ENVIRONMENTAL SAFETY NOTICE DANGER DONOT drop the battery.There is a possibility that the Dispose of hazardous waste properly. battery will explode. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters. ...
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Page 14: Specifi Ations
SPECIFICATIONS Table 1. Specifications Model GB4000 T ype 1000 WMetal Halide (X4) Number of Bulbs Lamp Current 37.2 A (9.3 A x 4) Voltage 120 V Lumens 428,000 (10,700 x 4) lm Current 1.2 A Voltage 24 VDC 15.7 x 15.7 x 45.6 in Storage (400 x 400 x 1160 mm) Dimensions... -
Page 15: Dimensions
DIMENSIONS CLOSED OPENED Figure 1. Dimensions Table 2. Dimensions Reference Dimension Letter in. (mm) 15.7 (400) 46 (1,170) 55.1 (1400) 41.7 (1,060) GB4000 BALLOON LIGHT• OPERA TION AND PARTS MANUAL —REV . #1 (02/25/14) —PA GE... -
Page 16: Footcandle Plot
FOOTCANDLE PLOT 0.25 1 grid = 40 ft. Illuminance (Footcandle) 30 0.5 0.25 0.1 Diameter (Feet) 98 149 205 259 314 426 Figure 2. Footcandle Plot PA GE 16 —GB4000 BALLOON LIGHT• OPERA TION AND PARTS MANUAL —REV . #1 (02/25/14) -
Page 17: General Information
GENERAL INFORMATION The GB4000 lamp fi ture is a difused balloon light that is designedtobemountedandoperatedonmost conventional mobile light tower masts. Its design and features permit clean, difusedlight tobecast uniformly over 232feet (70.7 meters). The shadow-less lighting dramatically reduces glare in the work area. -
Page 18: Components
COMPONENTS 1. Lamp Fixture — Made of heat resistant polyester balloon and four 1000-watt metal halide lamps. 2. Locking Pin —Locks the lamp fi ture in place when attached to the pole on the bracket. 3. Balloon Power Cable — Provides AC power to the lamps, fan and balloon inflation circuit. -
Page 19: Setup
SETUP PREPARA TION POWERDISCONNECTION 1. Place the light tower in an area free of dirt and debris 1. For LT12Dlight towers, disconnect thenegativecable with enough clearance as not to interfere with any (black) from battery. See Figure 5. overhead obstructions. Make sure it is on secure level DISCONNECT ground with chock blocks underneath each wheel to NEGATIVE... - Page 20 SETUP LAMPADAPTERPLA TEMOUNTINGINSTALLA TION 5. Next, insert a bolt (4) and flat washer (4) thru the mountingholesontheadapter plateasshowninFigure 1. Remove the adapter plate kit hardware from its 7. Again, pay close attention on which set of holes to container. insert the bolts thru. Bolt number 2 must be oriented so that it passes between receptacles J1 and J2 on 2.
- Page 21 SETUP VIEW FROM BACK SIDE BUBBLE LEVEL LOCK WASHER (4) HEX NUT (4) SPACER LOW END FLUSH W/ T-BAR BOTT OM FLAT WASHER (8) SUPPOR T BOLT BRACKET (2) T-BAR BOLT (4) LAMP ADAPT ER PLATE T-BAR BACK SIDE BOLT UNDERNEATH LAMP ADAPT ER PLATE...
- Page 22 SETUP JUNCTION BOX MOUNTING LAMP MOUNTING 1. Securethejunctionbox (Figure8) totheadapter plate 1. Place the GB4000 lamp fi ture onto the lamp adapter using the supplied bolts (2), lock washer (2), and flat plate pole as shown in Figure 9. washer (2). Tighten mounting bolts securely. 2.
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Page 23: Lamp Cable Connections
LAMP CABLE CONNECTIONS On the T -Bar (Figure 10) there are four power receptacles J1, J2, J3 and J4. These receptacles provide AC power to the existing rectangular lamps. When the GB4000 lamp assembly is employed, these receptacles are used to connect the GB4000. -
Page 24: Operation
OPERATION REMOVINGBALLOON PROTECTIVE COVER 4. Once, the engine has started, place the main circuit breaker switch (Figure 12) on the LT12 control panel CAUTION in the ON position. DO NOT use excessive force when LT12 zipping or unzipping the balloon. The LIGHT TOWER possibility exists of the zipper tearing, 240 VAC/30A... - Page 25 OPERATION INFLA TING BALLOON ANDTURNING ON LAMPS 5. Next, turnonlampcircuit breakersTheballoonshould begin to inflate and the lamps will light. (MLT ONL Y) 6. Secure any unused lamp cables. 1. OnMLTseries light towers, reconnect the4-pinpower cable (Figure 13) tothe 120VACtwist-lock receptacle 7.
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Page 26: Maintenance
MAINTENANCE REPLACING LAMP 3. Press the tabs on the lamp holder and push up lamp holder toreleaseit fromlamp.Dothesametothelower DANGER lamp if necessary. See Figure 17. Never attempt to replace lamp in a wet place. The possibility exists of electric shock. W ARNING Alwaysallowsuffi ient timefor thelampto LAMP HOLDER... - Page 27 MAINTENANCE 3. Slide in the new replacement balloon over the top of NOTICE the lamp guard assembly. See Figure 22. Do not useexcessive forcewhen screwing the lampto prevent lamp frombreaking. 6. Secure lamp holder on top of the lamp. 7. Reinstall lamp guard. INSTALL NEW BALLOON 8.
- Page 28 MAINTENANCE Table 3. Troubleshooting SYMPTOM POSSIBLE PROBLEM SOLUTION Plug in correctly. Is plug disconnected? Is generator power switched off? T urn on switch. Is lamp loose? Screwlamp securely into socket. Lamp does not light. Is power connector disconnected or Connect disconnected connector. loose? Is model of lamp incompatible? Use genuine MQlamp.
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Page 29: Wiring Diagram
WIRING DIAGRAM LAMP 2 LAMP 1 LAMP 1 LAMP 2 BOTTOM BOTTOM SOCKET SOCKET SOCKET DC FAN MOTOR CABLE (POLE) R CABLE (POLE) W RELAY BLUE DC CONVERTER CABLE (BALLOON) Ｄ Ｆ Ｅ Ｃ Ｂ Ａ Ｇ GREEN BALLOON CABLE (PANEL) Ｄ... -
Page 30: Explanation Of Code In Remarks Column
Ablankentrygenerallyindicatesthat theitemisnot sold “Not SoldSeparately”—Indicatesthat anitemcannot separately or is not sold by Multiquip. Other entries will bepurchasedas aseparateitemandis either part of an be clarified in the “Remarks” Column. assembly/kit that can be purchased, or is not available for sale through Multiquip. -
Page 31: Suggested Spare Parts
SUGGESTED SPARE PARTS GB4000 BALLOON LIGHT 1 to 3 units Qty. Description 2....E000127300..LAMP 2....A100097802..BALLOON COVER CP 3....A400038301..FILTER NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. GB4000 BALLOON LIGHT• OPERA TION AND PARTS MANUAL —REV . #1 (02/25/14) —PA GE... -
Page 32: Nameplate And Decals
NAMEPLATE AND DECALS B UR N HAZAR D G B 4000 To prevent burns, NE VE R touch lamp while lamp is on. Lamp surface gets extremely 120V 60Hz 4000 W hot! ALWAY S allow sufficient time for lamp to c o o l d o wn Metal halide lamp 1000W×... - Page 33 NAMEPLATE AND DECALS PART NO. PART NAME QTY . REMARKS A400290900 DECAL; CAUTION, LAMP INFORMA TION(ENGLISH) A400324200 DECAL; CAUTION, LAMP INFORMA TION(FRENCH) A400252500 DECAL;D ANGER, ELECTRICALSHOCKHAZARD(ENGLISH) A400336800 DECAL;D ANGER, ELECTRICALSHOCKHAZARD(FRENCH) A400252600 DECAL; WARNING, BURN HAZARD (ENGLISH) A400336900 DECAL; WARNING, BURN HAZARD (FRENCH) DECAL;...
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Page 34: Electrical Assy
ELECTRICAL ASSY. 62 63 62 63 2 17 PA GE 34 —GB4000 BALLOON LIGHT• OPERA TION AND PARTS MANUAL —REV . #1 (02/25/14) -
Page 35: Pla Te Cap
ELECTRICAL ASSY. PART NO. PART NAME QTY . REMARKS E000127300 LAMP A100100002 LAMP GUARD A100098700 BALLOON A100097802 BALLOON COVER CP 2204500230 SEAL (P ACKING) 2204220130 PLA TE (CAP) 0014710035 BUTTON BOLT (M10x35) 0043210000 SPRINGWASHER (M10) 0043110000 WASHER (M10) 1800001000 SHEET (TOP) 2204500131 SEAL (NORMAL) 0023204010... - Page 36 ELECTRICAL ASSY. (CONTINUED) 62 63 62 63 2 17 PA GE 36 —GB4000 BALLOON LIGHT• OPERA TION AND PARTS MANUAL —REV . #1 (02/25/14)
- Page 37 ELECTRICAL ASSY. (CONTINUED) PART NO. PART NAME QTY . REMARKS A400240602 POLE JOINT 1 A400243501 POLE JOINT 3 A300287400 RELAY ASSY A300286700 FAN POWERSOURCE 0013112030 BOLT (M12x30) A200100502 FLANGE E000099000 1800001100 SHEET (BOTTOM) A300283300 PLA TE (GUARD) A200076103 PLA TE (BOTTOM) A400038301 FILTER(200) E000119300...
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Page 38: Bracket And J-Box Assy
BRACKET AND J-BOX ASSY. PAGE 38 -GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL - REV.#1 (02/25/14) -
Page 39: Washer (M12)
BRACKET AND J-BOX ASSY. PART NO. PART NAME QTY . REMARKS A200102501 BOX(RELAY) A300282800 RUBBER CAP A300282700 PLA TE CAP 0033304000 CAP NUT (M4) 0024304008 SCREWTRUSS (M4x8) 0023305015 SCREW&WASHER (M4x12) ......8....REPLACES 0023304012 0033104000 NUT(M4) A100088602 ADAPTER CP E000122700 WASHER A400288001 RET AINER A300215302 CABLE (LAMP) 3 CP... -
Page 40: T Erms And Conditions Of Sale -Parts
Multiquip be $5.00. meeting this requirement. liable for loss of profit or good will or for any Special order items. - Page 41 NOTES GB4000 BALLOON LIGHT• OPERATION AND PARTS MANUAL - REV.#1 (02/25/14) - PAGE 41...
- Page 42 © COPYRIGHT 2014, MULTIQUIP INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.