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Miller Electric Manuals
Welding System
Sidekick GA-16C Gun
Owner's manual
Miller Electric Sidekick GA-16C Gun Owner's Manual
Om-1306h
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Safety Rules for Operation of ARC Welding Power Source
General Precautions
Burn Prevention
Toxic Fume Prevention
Fire and Explosion Prevention
Compressed Gas Equipment
Pressure Regulators
Cylinders
Hose
Proper Connections
Pressurizing Steps
User Responsibilities
Protection of Nearby Personnel
Shock Prevention
Grounding the Equipment
Cables
Terminals and Other Exposed Parts
Electrode
Safety Devices
Standard Booklet Index
Safety Precautions and Signal Words
General Information and Safety
Specifications
Overall Dimensions
Volt-Ampere Curves
Duty Cycle
Welding Power Source
Welding Gun
Description
Supplied Equipment
Additional Required Equipment
Gas Cylinder
Installation
Optional Equipment
Consumable Parts
Personel Safety Equipment
Site Selection
Shielding Gas Installation
Work Clamp Installation
Regulator/Flowmeter
Gun Polarity Selection Procedure
Welding Gun Installation
Welding Wire Spool Installation
Electrical Input Connections
Gun/Feeder Connector Installation
Input Conductor Connections for 115 Volt Models
Input Conductor Connections for 230 Volt Models
Line Disconnect or Supply Circuit Fuse Size
Power Cable Connections
Welding Wire Installation
Threading Welding Wire
Hub Tension Adjustment
Operator Controls
Voltage Adjustment Switch
Wire Speed Adjustment Control
Sequence of Operation
Gas Metal Arc Welding
Shutting down
Suggested Settings for Welding
Maintenance & Troubleshooting
Routine Maintenance
Fan Motor
Internal Cleaning
Replacing Drive Roll
Replacing Pressure Bearing
Thermal Overload Protection
Drive Roll and Pressure Bearing Replacement
Replacing Wire Inlet Guide
Realigning Drive Housing
Motor Control Board PC1 Replacement
Circuit Board Replacement
Welding Gun Inspection and Upkeep
Contact Tube Replacement
Gun Liner Replacement
Troubleshooting
Electrical Diagrams
Circuit Diagram for 115 Volt 90 Ampere Model
Circuit Diagram for 230 Volt 120 Ampere Model
Circuit Diagram for 90 Ampere Models Motor Control Board PC1
Wiring Diagrams
Welding Techniques & Troubleshooting
Gun Position
Auto Body Repair Application
Pointers for Welding Auto Body Sheet Metal
Procedure for Welding Mild Steels
Procedures for Welding Door Panels
Procedures for Welding Fenders and Quarter Panels
Welding Frames and High Strength Steels
Parts List
Main Assembly
Circuit Card, Motor Control PC1
Circuit Card, Shutdown/Motor Control PC1
Exploded View of GA-16C Gun
Exploded View of GA-17C Gun
Drive Assembly, Wire
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Table of Contents
Troubleshooting
Maintenance & Troubleshooting
30
Troubleshooting
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Welding Techniques & Troubleshooting
42
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This manual is also suitable for:
Sidekick xl ga-17c gun
Sidekick ga-16c
Sidekick xl ga-17c
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