Miller Electric Sidekick GA-16C Gun Manuals

Manuals and User Guides for Miller Electric Sidekick GA-16C Gun. We have 1 Miller Electric Sidekick GA-16C Gun manual available for free PDF download: Owner's Manual

Miller Electric Sidekick GA-16C Gun Owner's Manual

Miller Electric Sidekick GA-16C Gun Owner's Manual (62 pages)

OM-1306H

Brand: Miller Electric | Category: Welding System | Size: 3.71 MB

Table of Contents

Table of Contents
3
Safety Rules for Operation of ARC Welding Power Source
5
General Precautions
5
Burn Prevention
5
Toxic Fume Prevention
6
Fire and Explosion Prevention
7
Compressed Gas Equipment
8
Pressure Regulators
8
Cylinders
8
Hose
9
Proper Connections
10
Pressurizing Steps
10
User Responsibilities
10
Protection of Nearby Personnel
12
Shock Prevention
12
Grounding the Equipment
13
Cables
14
Terminals and Other Exposed Parts
14
Electrode
14
Safety Devices
14
Standard Booklet Index
15
Safety Precautions and Signal Words
16
General Information and Safety
16
Specifications
17
Overall Dimensions
17
Volt-Ampere Curves
18
Duty Cycle
18
Welding Power Source
18
Welding Gun
18
Description
19
Supplied Equipment
19
Additional Required Equipment
19
Gas Cylinder
19
Installation
20
Optional Equipment
20
Consumable Parts
20
Personel Safety Equipment
20
Site Selection
21
Shielding Gas Installation
21
Work Clamp Installation
21
Regulator/Flowmeter
21
Gun Polarity Selection Procedure
22
Welding Gun Installation
23
Welding Wire Spool Installation
23
Electrical Input Connections
23
Gun/Feeder Connector Installation
23
Input Conductor Connections for 115 Volt Models
24
Input Conductor Connections for 230 Volt Models
24
Line Disconnect or Supply Circuit Fuse Size
24
Power Cable Connections
24
Welding Wire Installation
25
Threading Welding Wire
25
Hub Tension Adjustment
25
Operator Controls
26
Voltage Adjustment Switch
26
Wire Speed Adjustment Control
26
Sequence of Operation
27
Gas Metal Arc Welding
27
Shutting down
28
Suggested Settings for Welding
28
Maintenance & Troubleshooting
30
Routine Maintenance
30
Fan Motor
30
Internal Cleaning
30
Replacing Drive Roll
31
Replacing Pressure Bearing
31
Thermal Overload Protection
31
Drive Roll and Pressure Bearing Replacement
31
Replacing Wire Inlet Guide
32
Realigning Drive Housing
32
Motor Control Board PC1 Replacement
32
Circuit Board Replacement
33
Welding Gun Inspection and Upkeep
33
Contact Tube Replacement
33
Gun Liner Replacement
34
Troubleshooting
35
Electrical Diagrams
37
Circuit Diagram for 115 Volt 90 Ampere Model
37
Circuit Diagram for 230 Volt 120 Ampere Model
37
Circuit Diagram for 90 Ampere Models Motor Control Board PC1
38
Wiring Diagrams
39
Welding Techniques & Troubleshooting
42
Gun Position
42
Auto Body Repair Application
47
Pointers for Welding Auto Body Sheet Metal
47
Procedure for Welding Mild Steels
47
Procedures for Welding Door Panels
47
Procedures for Welding Fenders and Quarter Panels
48
Welding Frames and High Strength Steels
48
Parts List
50
Main Assembly
50
Circuit Card, Motor Control PC1
52
Circuit Card, Shutdown/Motor Control PC1
54
Exploded View of GA-16C Gun
56
Exploded View of GA-17C Gun
58
Drive Assembly, Wire
60

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