MULTIQUIP JIMMY JB5135 Operation And Parts Manual
  1. Manuals
  2. Brands
  3. MULTIQUIP Manuals
  4. Power Tool
  5. JIMMY JB5135
  6. Operation and parts manual

MULTIQUIP JIMMY JB5135 Operation And Parts Manual

Jimmy series hydraulic rebar benders & electric-hydraulic pump
Hide thumbs Also See for JIMMY JB5135:
Table of Contents

Advertisement

Quick Links

Download this manual
OPERATION AND PARTS MANUAL
JIMMY SERIES
MODELS:
JB5135, JB7135, JB5090, JB7090,
JB8090, JB9180, JB11090
HYDRAULIC REBAR BENDERS
MODEL JPU1
ELECTRIC-HYDRAULIC PUMP
Revision #9 (01/04/08)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Advertisement

Table of Contents
loading

Related Manuals for MULTIQUIP JIMMY JB5135

Summary of Contents for MULTIQUIP JIMMY JB5135

  • Page 1 OPERATION AND PARTS MANUAL JIMMY SERIES MODELS: JB5135, JB7135, JB5090, JB7090, JB8090, JB9180, JB11090 HYDRAULIC REBAR BENDERS MODEL JPU1 ELECTRIC-HYDRAULIC PUMP Revision #9 (01/04/08) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Silicosis Warning

    JIMMY SERIES HYDRAULIC REBAR BENDERS — SILICOSIS WARNING WARNING WARNING SILICOSIS WARNING RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give other materials can generate dust, mists and fumes off dust or mists containing crystalline silica.

  • Page 3: Table Of Contents

    Maintenance ............20 Explanation Of Code In Remarks Column ....22 Suggested Spare Parts ........... 23 Nameplate and Decals........24-25 JB5135 Assembly ..........26-27 JB7135 Assembly ..........28-29 JB5090 Assembly ..........30-31 JB7090 Assembly ..........32-33 JB8090 Assembly ..........34-35 JB9180 Assembly ..........

  • Page 4: Parts Ordering Procedures

    , 2006 Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Order parts on-line using Multiquip’s SmartEquip website! Username and Password, E-mail us at: ■ View Parts Diagrams parts@multiquip.com. ■ Order Parts To obtain an MQ Account, contact your ■...

  • Page 5: Safety Message Alert Symbols

    JIMMY SERIES HYD. REBAR BENDERS— SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS! HAZARD SYMBOLS Safety precautions should be followed at all times when operating Potential hazards associated with the operation of the Jimmy this equipment. Failure to read and understand the Safety Series Hydraulic Rebar Benders and Electric Hydraulic Messages and Operating Instructions could result in injury to Pump will be referenced with Hazard Symbols which appear...

  • Page 6: Rules For Safe Operation

    MQ service center. ■ NEVER use accessories or attachments, which are not ■ All WARNING statements must be carefully observed to recommended by Multiquip for this equipment. Damage help prevent personal injury. to the equipment and/or injury to user may result.
  • Page 7 JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION UNIT SAFETY INSTRUCTIONS DANGER - High Pressure Hazard ■ All hose connections must be tightened with the proper tools before operating hydraulic power unit. DO NOT over When extending a cylinder or ram tighten.
  • Page 8 JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION ELECTRICAL SAFETY POWER UNIT TRANSPORTING ( Electric-Hydraulic Pump) ■ ALWAYS test the ON/OFF switch on the hydraulic power ■ When transporting of the power unit (pump) is required, unit before operating. The purpose of this switch is to shut ALWAYS carry unit by its handle.

  • Page 9: Specifications (Rebar Unit)

    — JIMMY SERIES HYDRAULIC REBAR BENDERS SPECIFICATIONS (REBAR UNIT) i f i o i t ° 5 ° 5 ° 0 ° 0 ° 0 ° 0 ° 0 y t i ) 7 . ) 7 . ) 7 . ) 3 .

  • Page 10: Specifications (Pump)

    — JIMMY SERIES HYDRAULIC REBAR BENDERS SPECIFICATIONS (PUMP) c i r c i l i f i o i t r o t c i f i i t a c i r r o t . 1 ( a t l e r r l e v l i O...

  • Page 11: General Information

    JIMMY SERIES HYDRAULIC REBAR BENDERS — GENERAL INFORMATION GENERAL INFORMATION Rebar Straightening ■ Rebar can be straightened using JB5090, JB7090, JB8090, The MQ Jimmy Series Hydraulic Rebar Benders are designed to be used as portable on-site rebar benders, capable of bending JB9180 and JB11090.
  • Page 12 JIMMY SERIES HYDRAULIC REBAR BENDERS — GENERAL INFORMATION Rebar Spirals and Cages Electric-Hydraulic Pump ■ Can bend rebar up to 135° (Figure 3) and fits between spirals All Jimmy Series Hydraulic Rebar Benders require an electric- as close as 2 in. (5 cm. ) on center. powered hydraulic pump to supply the necessary pressure to actuate ■...

  • Page 13: Components

    JIMMY SERIES HYDRAULIC REBAR BENDERS — COMPONENTS Figure 6. Jimmy Hydraulic Rebar Bender Components Remote Control Unit – Allows the hydraulic cylinder 10. Hydraulic Hose (Rebar Bender) – Connect one end on the rebar unit to be advanced or held . of this hose to the female quick disconnect fitting on the electric-hydraulic pump, connect the other end (90 °...

  • Page 14: Inspection

    JIMMY SERIES HYDRAULIC REBAR BENDERS — INSPECTION INSPECTION BEFORE STARTING Before each use, visually inspect the items listed below. CAUTION - Read Manual Regular maintenance and visual checks of the rebar bender and power unit prior to operation will minimize repairs and Before attempting to operate help ensure normal operation of the bender and electric- this rebar bender, and to avoid...

  • Page 15: Applying Power

    JIMMY SERIES HYDRAULIC REBAR BENDERS — APPLYING POWER CONNECTING THE POWER Since distance can affect voltage drop when using an extension cord, 1. The electric-hydraulic pump requires 115 VAC, 60 Hz NOTE ALWAYS make certain that the power. Applying power to the pump that is not speci- proper extension cord has been se- fied will cause severe damage to the pump's electric lected for the job.

  • Page 16: Operation

    3. Rotate the rebar bender until the hydraulic cylinder is in the opposite direction of the desired bend. Figure 10. Control Valve Lever (Reverse Position) The cylinder on the JB5135 and CAUTION CAUTION CAUTION CAUTION...
  • Page 17 JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION Figure 12. Rebar Placement Figure 13. 90° Rebar Bend Positioning the Rebar Bender (Method 2) 4. Place the pump control valve lever in the forward For Models JB5090, JB7090, JB8090, JB9180, JB11090 position (Figure 9). 1.
  • Page 18 JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION Figure 15. JB5135 Rebar Placement — Rebar Bending Figure 16. JB7135 Rebar Placement — Rebar Bending Positioning the Rebar Bender (Method 3) Positioning the Rebar Bender (Method 4) For Model JB5135 For Model JB7135 1.

  • Page 19: Shut-Down

    JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION/SHUT-DOWN Shutting Down the Rebar Bender and Power Unit Rebar Adjustment Bolt For Model JB5090, JB7090, JB8090 1. Remove Rebar Bender from the rebar. The rebar bender may require adjustment in order to obtain a 2.

  • Page 20: Maintenance

    JB9180), lubricate the five grease fittings daily or after approximately 50 rebar bend operations. Check Use only good quality hydraulic oil. hydraulic cables daily for fraying. Multiquip recommends Mobil DTE NOTE 15M or equivalent. NEVER use 4. For rebar models JB135 and JB7135, visually check for brake fluid, transmission fluid, dents or cracks in the side plates.
  • Page 21 NOTE PAGE JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 21...

  • Page 22: Explanation Of Code In Remarks Column

    Multiquip. A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 22...

  • Page 23: Suggested Spare Parts

    JIMMY SERIES HYD. REBAR BENDERS — SUGGESTED SPARE PARTS JIMMY SERIES HYDRAULIC REBAR BENDER JIMMY SERIES HYDRAULIC REBAR BENDER 1 to 3 Units (JB5135) 1 to 3 Units (JB8090) Qty..P/N ...... Description Qty..P/N ...... Description 1 ..RB252685 ... MAIN ROLLER SHAFT 1 ..

  • Page 24: Nameplate And Decals

    Engineered in U.S.A. Made in Taiwan SFA Companies © 2003 MODEL JBXXXX BY MULTIQUIP SERIAL NO. 59- 9 0 0 2 JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 24...
  • Page 25 QTY. REMARK WARNING, READ MANUAL DECAL NAMEPLATE, JB5135 ..........1 .... CONTACT MQ PARTS DEPT. NAMEPLATE, JB7135 ..........1 .... CONTACT MQ PARTS DEPT. NAMEPLATE, JB5090 ..........1 .... CONTACT MQ PARTS DEPT. NAMEPLATE, JB7090 ..........1 .... CONTACT MQ PARTS DEPT.

  • Page 26: Jb5135 Assembly

    JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5135 ASSY. JB5135 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 26...
  • Page 27 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5135 ASSY. JB5135 ASSY. PART NO PART NAME QTY. REMARK RB252698 PULLER HOOK RB252818 CAP SCREW(5/8- 18 X 2- 1/2LG.) RB252839 LOCK NUT(5/8- 18) RB252745 DECAL RB9681 STREET ELBOW FITTING (3/8 NPTF) CH38M MALE HALF COUPLER (3/8-18NPTF) RB9777 RUBBER HOSE (10FT.)

  • Page 28: Jb7135 Assembly

    JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7135 ASSY. JB7135 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 28...
  • Page 29 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7135 ASSY. JB7135 ASSY. PART NO PART NAME QTY. REMARK RB252710 ROLLER PIN RB252828 BALL PLUNGER RB252707 MAIN ROLLER RB252706 PULLER HOOK RB252841 LOCK NUT RB252820 CAP SCREW (3/4-16X 2-12) RB252746 DECAL CH38M MALE HALF COUPLER (3/8-18NPTF) RB10621 90°...

  • Page 30: Jb5090 Assembly

    JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5090 ASSY. JB5090 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 30...
  • Page 31 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5090 ASSY. JB5090 ASSY. PART NO. PART NAME QTY. REMARKS RB252839 LOCKNUT (5/8-18) RB252844 WASHER (5/8) RB252662 OUTSIDE PLATE (LEFT AND RIGHT) RB252672 CENTRAL SHAFT RB9681 STREET ELBOW FITTING (3/8 NPTF) RB9777 RUBBER HOSE (10') H0509PB CYLINDER (5 TON;...

  • Page 32: Jb7090 Assembly

    JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7090 ASSY. JB7090 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 32...
  • Page 33 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7090 ASSY. JB7090 ASSY. PART NO. PART NAME QTY. REMARKS RB252840 LOCKNUT (7/8-14) RB252845 WASHER (7/8) RB252676 OUTSIDE PLATE (LEFT AND RIGHT) RB252686 CENTRAL SHAFT RB9681 STREET ELBOW FITTING (3/8 NPTF) RB9777 RUBBER HOSE (10') H1012PB CYLINDER (10 TON;...

  • Page 34: Jb8090 Assembly

    JIMMY SERIES HYDRAULIC REBAR BENDERS — JB8090 ASSY. JB8090 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 34...
  • Page 35 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB8090 ASSY. JB8090 ASSY. PART NO. PART NAME QTY. REMARKS RB252840 LOCKNUT (7/8-14) RB252845 WASHER (7/8) RB252691 OUTSIDE PLATE (LEFT AND RIGHT) RB252686 CENTRAL SHAFT RB9681 STREET ELBOW FITTING (3/8 NPTF) RB9777 RUBBER HOSE (10') H1014PB CYLINDER (10 TON;...

  • Page 36: Jb9180 Assembly

    JIMMY SERIES HYDRAULIC REBAR BENDERS — JB9180 ASSY. JB9180 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 36...
  • Page 37 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB9180 ASSY. JB9180 ASSY. NO. PART NO. PART NAME QTY. REMARKS RB252716 TOP ROLLER RB252807 HEX CAP SCREW (1/4-20 X 1" LG.) RB252711 OUTSIDE SIDE PLATES (RIGHT AND LEFT) RB252854 GREASE FITTING (1/4-20) RB252741 COIL SPRING RB252811 HEX CAP SCREW (3/8-24 X 2-1/2"...

  • Page 38: Jb11090 Assembly

    JIMMY SERIES HYDRAULIC REBAR BENDERS — JB11090 ASSY. JB11090 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 38...
  • Page 39 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB11090 ASSY. JB11090 ASSY. PART NO. PART NAME QTY. REMARKS RB252737 TOP ROLLER RB252807 HEX CAP SCREW (1/4-20 X 1" LG.) RB252732 OUTSIDE SIDE PLATES (RIGHT AND LEFT) RB252854 GREASE FITTING (1/4-20) RB252741 COIL SPRING RB252811 HEX CAP SCREW (3/8-24 X 2-1/2"...

  • Page 40: Electric Pump Assembly

    JIMMY SERIES HYDRAULIC REBAR BENDERS — ELECTRIC PUMP ASSY. PUMP ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 40...
  • Page 41 JIMMY SERIES HYDRAULIC REBAR BENDERS — ELECTRIC PUMP ASSY. PUMP ASSY. PART NO. PART NAME QTY. REMARKS E1649001108 MOTOR, 1.5 HP E0569002107 GASKET, MOTOR E0569003109 RESERVOIR COVER PLATE E0569004101 RESERVOIR GASKET E1643000106 UPPER PLATE ASSEMBLY E0569006105 ECCENTRIC 5/8" SHAFT 62260318100 BEARING E0569007107 SLEEVE ECCENTRIC BEARING...

  • Page 42: Control Valve Assembly

    JIMMY SERIES HYDRAULIC REBAR BENDERS — CONTROL VALVE ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 42...
  • Page 43 JIMMY SERIES HYDRAULIC REBAR BENDERS — CONTROL VALVE ASSY. CONTROL VALVE ASSY. PART NO. PART NAME QTY. REMARKS E0561002107 CAP VALVE SOCKET HEAD SCREW (3/8-16UNC X 1-1/2") SPRING DETENT STEEL BALL, 1/4" E0561003109 VALVE BONNET O-RING, 3.5 X 44.45 O-RING, 1.8 X 15.8 61130190109 THRUST-WASHER 62260190102...

  • Page 44: Terms And Conditions Of Sale

    Effective: February 22, 2006 PAYMENT TERMS Parts must be in new and resalable con- Multiquip reserves the right to quote and sell dition, in the original Multiquip package (if direct to Government agencies, and to Original Terms of payment for parts are net 30 days.
  • Page 45 NOTE PAGE JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 45...
  • Page 46 © COPYRIGHT 2008, MULTIQUIP INC. Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual is also suitable for:

Jimmy jb7135Jimmy jb7090Jimmy jb8090Jimmy jb9180Jimmy jb11090Jimmy jb5090 ... Show all

Table of Contents