Table of Contents
Related Manuals for MULTIQUIP Jimmy Series
Summary of Contents for MULTIQUIP Jimmy Series
- Page 1 OPERATION AND PARTS MANUAL JIMMY SERIES MODELS: JB5135, JB7135, JB5090, JB7090, JB8090, JB9180, JB11090 HYDRAULIC REBAR BENDERS MODEL JPU1 ELECTRIC-HYDRAULIC PUMP Revision #9 (01/04/08) THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
- Page 2 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...
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Page 3: Silicosis Warning
NIOSH/MSHA for the materials being used. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 2... -
Page 4: Table Of Contents
JB9180 Assembly ..........36-37 JB11090 Assembly ........... 38-39 Electric Pump Assembly........40-41 Control Valve Assembly........42-43 Terms and Conditions of Sale ......... 44 JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 3... -
Page 5: Safety Message Alert Symbols
CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION You CAN be INJURED if you DO NOT follow directions. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 5... -
Page 6: Rules For Safe Operation
■ All WARNING statements must be carefully observed recommended by Multiquip for this equipment. Damage to help prevent personal injury. to the equipment and/or injury to user may result. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 6... - Page 7 ■ NEVER use extreme heat to disassemble a hydraulic cylinder or ram. Metal fatigue and/or seal damage will result and can lead to unsafe operating conditions. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 7...
- Page 8 ■ ALWAYS remove the AC power cord from the power source before performing any service or maintenance on the rebar bender. This preventative safety measure reduces the possibility of accidental starting. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 8...
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Page 9: Specifications (Rebar Unit)
★ Capable of bending rebar but does not meet ACICRSI requirements ★ ★ ★ ★ ★ Not capable of bending this size rebar JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 9... -
Page 10: Specifications (Pump)
) . g s b l ) . g . n i . n i JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 10... -
Page 11: General Information
Some agencies may not permit the straightening of rebar for existing bends of more than 30° . DO NOT attempt to straighten rebar bends greater than 30°. Figure 1. Columns JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 11... - Page 12 9000 10000 forms. P re s s ure (ps i) Figure 5. Oil Volume vs Pressure Model PEW1501T Electric/Hydraulic Pump Figure 4. Rebar Walls JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 12...
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Page 13: Components
For use with JB5090, JB7090, Female Quick Disconnect Fitting – Connects to the JB8090 only. hydraulic hose and allows for easy removal. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 13... -
Page 14: Inspection
■ Check for damaged or improperly assembled accessory equipment. ■ Check for modified, welded, or altered equipment. ■ Check for bent or damaged couplers or port threads. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 14... -
Page 15: Applying Power
. t f . t f . t f live power cord. t l u o r f t l o POWER CORD (POWER ON) JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 15... -
Page 16: Operation
Make certain the area is clear of bystanders before starting position and extend when the lever is the bending process. in the reverse position. See Figure 15. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 16... - Page 17 Use ONLY graded rebar. Ungraded rebar may break and cause serious injury! 5. Operate rebar bender as outlined in Method 1, steps 3 thru 8. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 17...
- Page 18 8. To remove the rebar bender, place the pump control valve lever in the neutral position and lift the bender over the end of the rebar. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 18...
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Page 19: Shut-Down
If the desired bend is not attained, repeat the process until the desired result is achieved. Figure 17. Rebar Adjustment Bolt JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 19... -
Page 20: Maintenance
2 inches (50 mm) from top of reservoir plate. 4. Using a funnel, add oil to about 2 inches (50 mm) from top of reservoir plate. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 20... - Page 21 A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 22...
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Page 22: Suggested Spare Parts
1 ..E0539911106 ..REPAIR KIT 1 ..RBHOSECAP ..HOSE CAP 1 ..RB001WHL ..STRAIGHTENING WHEEL 1 ..CH38M ....MALE HALF COUPLER, 3/8-18NPTF JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 23... -
Page 23: Nameplate And Decals
Engineered in U.S.A. Made in Taiwan SFA Companies © 2003 MODEL JBXXXX BY MULTIQUIP SERIAL NO. 59- 9 0 0 2 JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 24... - Page 24 NAMEPLATE, JB7090 ..........1 ..CONTACT DISCOUNT-EQUIPMEN NAMEPLATE, JB8090 ..........1 ..CONTACT DISCOUNT-EQUIPMEN NAMEPLATE, JB9180 ..........1 .CONTACT DISCOUNT-EQUIPMEN NAMEPLATE, JB11090 ..........1 .CONTACT DISCOUNT-EQUIPMEN JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 25...
- Page 25 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5135 ASSY. JB5135 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 26...
- Page 26 RB253081 CAP SCREW (3/4- 16 X 2- 1/2 LG.: LONG SHANK) RB252835 JAM NUT (3/4- 16) RBHOSECAP HOSE CAP CH38F QUICK DISCONNECT COUPLER JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 27...
- Page 27 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7135 ASSY. JB7135 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 28...
- Page 28 RB253081 CAP SCREW (3/4- 16 X 2- 1/2 LG.: LONG SHANK) RB252835 JAM NUT (3/4- 16) RBHOSECAP HOSE CAP CH38F QUICK DISCONNECT COUPLER JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 29...
- Page 29 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB5090 ASSY. JB5090 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 30...
- Page 30 RB252831 EXTERNAL LOCKWASHER (5/8") RB252830 EXTERNAL LOCKWASHER (1/2") CH38M MALE HALF COUPLER (3/8-18NPTF) RBHOSECAP HOSE CAP RB001WHL STRAIGHTENING WHEEL CH38F QUICK DISCONNECT COUPLER JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 31...
- Page 31 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB7090 ASSY. JB7090 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 32...
- Page 32 DOWEL PIN (7/8" DIA X 2") RB252854 GREASE FITTING (1/4-20) CH38M MALE HALF COUPLER (3/8-18NPTF) RBHOSECAP HOSE CAP RB001WHL STRAIGHTENING WHEEL CH38F QUICK DISCONNECT COUPLER JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 33...
- Page 33 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB8090 ASSY. JB8090 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 34...
- Page 34 DOWEL PIN (7/8" DIA X 2") RB252047 GREASE FITTING (1/4-20) CH38M MALE HALF COUPLER (3/8-18NPTF) RBHOSECAP HOSE CAP RB001WHL STRAIGHTENING WHEEL CH38F QUICK DISCONNECT COUPLER JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 35...
- Page 35 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB9180 ASSY. JB9180 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 36...
- Page 36 FLAT HD. SOC. SCREW (1/4-20 X 3/4 LG.) RB25200A SET SCREW (5/16-24 X 3/4 LG.) CH38M MALE HALF COUPLER (3/8-18NPTF) RBHOSECAP HOSE CAP CH38F QUICK DISCONNECT COUPLER JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 37...
- Page 37 JIMMY SERIES HYDRAULIC REBAR BENDERS — JB11090 ASSY. JB11090 ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 38...
- Page 38 FLAT HD. SOC. SCREW (1/4-20 X 3/4 LG.) RB25200A SET SCREW (5/16-24 X 3/4 LG.) CH38M MALE HALF COUPLER (3/8-18NPTF) RBHOSECAP HOSE CAP CH38F QUICK DISCONNECT COUPLER JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 39...
- Page 39 JIMMY SERIES HYDRAULIC REBAR BENDERS — ELECTRIC PUMP ASSY. PUMP ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 40...
- Page 40 REPAIR KIT FOR GEAR PUMP (ITEM #19) ..1 .... USE FOR ITEM 19 HYDRAULIC OIL, 1 GAL ........1 .... OPTION, MOBIL DTE 15M JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 41...
- Page 41 JIMMY SERIES HYDRAULIC REBAR BENDERS — CONTROL VALVE ASSY. JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 42...
- Page 42 0-RING, D1.8 X 9.5 H1868104106 HEX SOCKET PLUG E0539910104 BOLT KIT ..............1 ....INCLUDES ITEMS W/# E0539911106 REPAIR KIT .............. 1 ....INCLUDES ITEMS W/+ JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9 (01/04/08) — PAGE 43...
- Page 43 We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto,...