General Information Regarding Low Pressure Hot Water Boilers With Safety Temperatures Of Up To 110 ºc; Pipe Connections; Electrical Installation; Operating Instructions - Viessmann KOB PYROTEC Technical Manual

Appendix
(cont.)
Selected:
1 x diaphragm expansion vessel N 250 (from Vitoset pricelist)
■ All details relate to a flow temperature of 90 °C.
■ The tables have allowed for a hydraulic seal to DIN 4807-2.
Conversion factor for flow temperatures other than 90 °C
Flow temperature °C 50
Conversion factor 3.03
Divide the vessel size found in accordance with the above tables by the conversion factor.
7.2 General information regarding low pressure hot water boilers with safety temperatures
of up to 110 ºC
The pressure equipment (hot water boiler) has been built in accord-
ance with TRD 702 and should be equipped in line with that Directive.
Observe the operating conditions in that Directive. Subject to type, this
boiler meets the following standards regarding its stated rated output
and technical requirements:
■ DIN 4702 or EN 303
■ EN 297
■ EN 483
■ EN 677
(See details on the type plate and the enclosed documentation). Dur-
ing installation and commissioning of these boilers, observe all local
Building Regulations and regulations concerning combustion systems,
as well as the following Standards, Regulations and Directives:
■ DIN 18160-1: Flue system (design versions).
■ DIN 1988: Technical Regulations for Drinking Water Installations
(TRWI).
■ DIN 4753: DHW systems for DHW and process water.
■ EN 12828: Heating systems in buildings – Design of DHW heating
systems.
■ EN 13384: Flue systems – Thermal and flow calculations.
■ TRD 702: Equipment level for steam boiler systems with hot water
boilers class II
■ Also observe EN 12953 with:
– Low pressure hot water boilers with safety temperatures > 110 to
120 ºC.
■ EN 12953-1: Boilers with large water chambers – General informa-
tion.

7.3 Pipe connections

All pipe connections to the boiler should be made free from stress and
torque.

7.4 Electrical installation

Carry out the electrical connection and installation in accordance with
VDE regulations (DIN VDE 0100 and DIN VDE 0116), local regulations
and the technical connection requirements laid down by your electricity
supply company.

7.5 Operating instructions

According to EN 12828, section 5 and EN 12170/12171, the system
installer must produce operating instructions for the whole system.
PYROTEC
Recommendations:
■ Select a sufficiently high safety valve response pressure:
p
■ For circulation pumps, due to the inlet pressure required, select at
least 0.3 bar above the pre-charge pressure even for attic/roofspace
installations: p
■ Set the water side filling/starting pressure of vented systems in their
cold state at least 0.3 bar above the pre-charge pressure:
p
55 60 65 70
2.50 2.13 1.82 1.59
■ EN 12953-6: Boilers with large water chambers – Equipment
requirements.
■ EN 12953-7: Boilers with large water chambers – Requirements for
combustion systems for liquid or gaseous fuels for the boiler.
■ EN 12953-8: Boilers with large water chambers – Safety valve
requirements
■ EN 12953-10: Boilers with large water chambers – Feed water and
boiler water requirements
Use of oil combustion
■ DIN 4755: Oil combustion equipment.
■ DIN 4787-1: Atomising oil burner (in excess of 100 kg/h throughput).
■ DIN 51603-1: Liquid fuels; fuel oil EL, minimum requirements.
■ EN 230: Atomising oil burners as mono block version – equipment
for safety, monitoring and control, as well as safety times.
■ EN 267: Pressure-jet oil burner.
■ TRD 411: Oil combustion for steam boilers (where applicable).
Use of gas combustion
■ EN 298: Burner control units for gas burners and boilers with or
without fans.
■ EN 676: Pressure-jet gas burner.
■ DVGW Code of Practice G 260/I and II: Technical rules for gas
quality.
■ DVGW-TRGI 2008: Technical rules for gas installations.
■ TRD 412: Gas combustion for steam boilers (where applicable).
■ TRF 1996: Technical rules for LPG.
■ DIN VDE 0100: Installation of HV systems with rated voltages up to
1000 V.
■ DIN VDE 0116: Electrical equipment for combustion systems.
≥ p
+ 1.5 bar
sv 0
≥ 1.5 bar
0
≥ p
+ 0.3 bar
F 0
75 80 85
1.39 1.24 1.11
90 95 100
1.00 0.90 0.82
7
83