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maintenance and Servicing
Procedures not specifically explained
in this manual must be performed
only by a qualified technician.
turn the Power Switch off and unplug the
Router before performing any inspection,
maintenance, or cleaning procedures.
Cleaning, maintenance,
and lubrication
1. BeFORe eaCH uSe, inspect the general condition
of the tool. Check for loose hardware, misalignment
or binding of moving parts, cracked or broken
parts, damaged electrical wiring, and any other
condition that may affect its safe operation.
2. aFteR uSe, wipe external surfaces
of the tool with clean cloth.
3. Regularly clean all ventilation openings by
periodically brushing with a soft brush and/
or blowing clear with compressed air.
troubleshooting
Problem
Tool will not start.
1. Cord not connected.
2. No power at outlet.
3. Tool's thermal reset breaker
4. Internal damage or wear. (Carbon
Tool operates slowly. Extension cord too long or
wire size too small.
Performance
1. Accessory dull or damaged.
decreases over time.
2. Carbon brushes worn or damaged.
Excessive noise
Internal damage or wear. (Carbon
or rattling.
brushes or bearings, for example.)
Overheating.
1. Forcing tool to work too fast.
2. Accessory misaligned.
3. Accessory dull or damaged.
4. Blocked motor housing vents.
5. Motor being strained by long or
Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power
supply before service.
SKU 68341
tO PRevent SeRiOuS
injuRy FROm
aCCiDental OPeRatiOn:
Possible Causes
tripped (if equipped).
brushes or switch, for example.)
small diameter extension cord.
For technical questions, please call 1-800-444-3353.
tO PRevent SeRiOuS injuRy
FROm tOOl FailuRe:
Do not use damaged equipment. if abnormal
noise or vibration occurs, have the
problem corrected before further use.
4.
WaRninG! if the supply cord of this power
tool is damaged, it must be replaced only by a
qualified service technician.
Replacing Carbon Brushes
Remove and check the Carbon Brushes regularly.
Replace when they wear down to the limit mark on
the carbon. Replace both
brushes at the same time.
To replace: Remove the Brush
Caps and old brushes, then
insert the new brushes and
secure the caps in place.
likely Solutions
1. Check that cord is plugged in.
2. Check power at outlet. If outlet is unpowered, turn off tool
and check circuit breaker. If breaker is tripped, make sure
circuit is right capacity for tool and circuit has no other loads.
3. Turn off tool and allow to cool. Press reset button on tool.
4. Have technician service tool.
Eliminate use of extension cord. If an extension cord is
needed, use shorter/heavier gauge cord. See Extension
Cords in Grounding section on page 5.
1. Keep cutting accessories sharp. Replace as needed.
2. Have qualified technician replace brushes.
Have technician service tool.
1. Allow tool to work at its own rate.
2. Check and correct accessory to fence and/or table alignment.
3. Keep cutting accessories sharp. Replace as needed.
4. Wear ANSI-approved safety goggles and
NIOSH-approved dust mask/respirator while blowing
dust out of motor using compressed air.
5. Eliminate use of extension cord. If an extension cord is needed,
use one with the proper diameter for its length and load. See
Extension Cords in Grounding section on page 5.
Brush
Cap
(15)
Carbon
Brush
Limit mark
(18)
Page 11
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