Resistance; Dead Time; Control Application Guidelines - Honeywell AUTOMATIC CONTROL Engineering Manual

In terms of heating and air conditioning, a large office area
containing desks, file cabinets, and office machinery has more
capacitance than the same area without furnishings. When the
temperature is lowered in an office area over a weekend, the
furniture loses heat. It takes longer to heat the space to the
comfort level on Monday morning than it does on other
mornings when the furniture has not had time to lose as much
heat. If the area had no furnishings, it would heat up much
more quickly.
The time effect of capacitance determines the process
reaction rate, which influences the corrective action that the
controller takes to maintain process balance.

RESISTANCE

Resistance applies to the parts of the process that resist the
energy (or material) transfer. Many processes, especially those
involving temperature control, have more than one capacitance.
The flow of energy (heat) passing from one capacitance through
a resistance to another capacitance causes a transfer lag
(Fig. 47).
STEAM
HEAT CAPACITY
IN
OF STEAM
IN COILS
RESISTANCE TO
HEAT FLOW
(E.G., PIPES, TANK WALLS)
Fig. 47. Schematic of Heat Flow Resistance.
A transfer lag delays the initial reaction of the process. In
temperature control, transfer lag limits the rate at which the
heat input affects the controlled temperature. The controller
tends to overshoot the setpoint because the effect of the added
heat is not felt immediately and the controller calls for still
more heat.
The office described in the previous example is comfortable
by Monday afternoon and appears to be at control point.
However, the paper in the middle of a full file drawer would
still be cold because paper has a high thermal resistance. As a
result, if the heat is turned down 14 hours a day and is at comfort
level 10 hours a day, the paper in the file drawer will never
reach room temperature.
An increase in thermal resistance increases the temperature
difference and/or flow required to maintain heat transfer. If
the fins on a coil become dirty or corroded, the resistance to
the transfer of heat from one medium to the other medium
increases.
COLD WATER
IN
HOT
WATER
HEAT CAPACITY
OUT
OF WATER
IN TANK
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DEAD TIME

Dead time, which is also called "transportation lag", is the
delay between two related actions in a continuous process
where flow over a distance at a certain velocity is associated
with energy transfer. Dead time occurs when the control valve
or sensor is installed at a distance from the process (Fig. 48).
2 FT
CONTROLLED
PROCESS
MEDIUM IN
HWR
VALVE
VELOCITY OF CONTROLLED MEDIUM: 12 FT/S
DEAD TIME FOR SENSOR AT LOCATION 1:
DEAD TIME FOR SENSOR AT LOCATION 2:
Fig. 48. Effect of Location on Dead Time.
Dead time does not change the process reaction
characteristics, but instead delays the process reaction. The
delay affects the system dynamic behavior and controllability,
because the controller cannot initiate corrective action until it
sees a deviation. Figure 48 shows that if a sensor is 24 feet
away from a process, the controller that changes the position
of the valve requires two seconds to see the effect of that
change, even assuming negligible capacitance, transfer, and
measurement lag. Because dead time has a significant effect
on system control, careful selection and placement of sensors
and valves is required to maintain system equilibrium.

CONTROL APPLICATION GUIDELINES

The following are considerations when determining control
requirements:
— The degree of accuracy required and the amount of offset,
if any, that is acceptable.
— The type of load changes expected, including their size,
rate, frequency, and duration.
— The system process characteristics, such as time
constants, number of time lag elements, and
reaction rate.
ENGINEERING MANUAL OF AUTOMATIC CONTROL
CONTROL FUNDAMENTALS
24 FT
CONTROLLED
MEDIUM OUT
SENSOR AT
SENSOR AT
LOCATION 1 LOCATION 2
HWS
CONTROLLER
2 FT
= 0.166 SEC
12 FT/S
24 FT
= 2.0 SEC
12 FT/S
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