Table of Contents
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Table of Contents
Troubleshooting
Related Manuals for Ferris 1000ZK21/48
Summary of Contents for Ferris 1000ZK21/48
- Page 1 Ferris Industries 5375 North Main Street Munnsville, NY 13409 800-933-6175 OPERATOR’S MANUAL 1000Z Series Zero-Turn Riding Mower Model Number: 1000ZKAV21/48 1000ZKAV21/48CE 1000ZKAV23/52 1000ZKAV23/61 1000ZK21/48 1000ZK23/52 1000ZK27/61 22728 Rev. No. 03 Rev. Date: 9/2003 TP 100-7006-03-1Z-F...
- Page 2 This warranty shall apply ONLY if the warranty registration form has been completed and returned to Ferris Industries, Inc. within 20 days from the date of delivery. Ferris Industries, Inc. (Ferris) warrants, in accordance with the provisions below, to the original purchaser for the period of twenty-four (24) months from the date of delivery of a Ferris mower that the mower is free from defects in material or workmanship.
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Page 3: Table Of Contents
/ or bystanders, and risk of equipment and property damage. The triangle in the text signifies important cautions or warnings which must be followed. © Copyright 2003 Ferris Industries All Rights Reserved. Printed in USA. TP 100-7006-03-1Z-F Table of Contents Troubleshooting, Adjustments &... -
Page 4: Identification Numbers
When contacting your Authorized Dealer for replacement parts, service, or information YOU MUST HAVE THESE NUMBERS. North American Models FERRIS FERRIS INDUSTRIES, INC. UNNSVILLE, NY 13409 ADE IN THE USA SERIAL NO. ODEL NO. CE Models MODEL NO. MODEL NO. -
Page 5: Safety Rules & Information
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of con- trol of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. -
Page 6: Slope Operation
Safety Rules & Information OPERATION • Never run an engine in an enclosed area. • Mow only in the daylight or with good artificial light, keeping away from holes and hidden hazards. • Be sure all drives are in neutral and parking brake is engaged before starting engine. -
Page 7: Maintenance And Storage
CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that chil- dren will remain where you last saw them. • Keep children out of the mowing area and under the watchful care of another responsible adult. - Page 8 Safety Rules & Information WARNING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury. If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.
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Page 9: Safety Decals
GENERAL This unit has been designed and manufactured to pro- vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing. Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec- tively, we have placed several safety labels on the unit to remind you of this important information while you are... -
Page 10: Features & Controls
Features & Controls of the Zero Turn Rider Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instructions provided in this manual. Figure 1. CONTROL FUNCTIONS The information below briefly describes the function of individual controls. -
Page 11: Safety Interlock System
D. Parking Brake Handle The parking brake is applied by pulling UP on the park- ing brake handle until it locks over-center. To release the parking brake, push the handle DOWN. E. PTO Switch The PTO (Power Take Off) switch engages and disen- gages the mower. -
Page 12: Operating The Tractor
Operating the Zero Turn Rider GENERAL OPERATING SAFETY Before first time operation: • Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. • Become familiar with all of the controls and how to stop the unit. -
Page 13: Starting The Engine
WARNING If you do not understand how a specific control functions, or have not yet thoroughly read the FEATURES & CONTROLS section, do so now. Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls. -
Page 14: Zero Turn Driving Practice
Operating the Zero Turn Rider ZERO TURN DRIVING PRACTICE The lever controls of the Zero Turn rider are responsive, and learning to gain a smooth and efficient control of the rider’s forward, reverse, and turning movements will take some practice. Spending some time going through the maneuvers shown and becoming familiar with how the unit acceler- ates, travels, and steers —... -
Page 15: Advanced Driving
Practice Turning Around a Corner While traveling forward allow one handle to gradually return back toward neutral. Repeat several times. NOTE: To prevent pivoting directly on the tire tread, it is best to keep both wheels going at least slightly forward. Executing Turns Figure 7. -
Page 16: Storage
Operating the Zero Turn Rider STORAGE Temporary Storage (30 Days Or Less) Remember, the fuel tank will still contain some gasoline, so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure used for human or animal habitation. - Page 17 Notes...
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Page 18: Regular Maintenance
Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter. -
Page 19: Checking/Adding Fuel
CHECKING / ADDING FUEL To add fuel: 1. Remove the fuel cap (see A, Figure 2). 2. Fill the tank to the bottom of the filler neck. This will allow for fuel expansion. NOTE: Do not overfill. Refer to your engine manual for specific fuel recommendations. -
Page 20: Lubrication
Regular Maintenance LUBRICATION Lubricate the unit at the locations shown in Figures 12 through 16 as well as the following lubrication points. Grease: • front caster wheel axles • deck lift pivots • deck lift foot pedal • mower deck idler arm Use grease fittings when present. - Page 21 Figure 15. Control Handle Pivots & Seat Pivots Regular Maintenance RE-PACK RE-PACK RE-PACK BEARINGS BEARINGS BEARINGS ANUALLY ANUALLY ANUALLY Figure 16. Front Caster & Wheel...
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Page 22: Battery Maintenance
Regular Maintenance BATTERY MAINTENANCE Checking the Battery Fluid 1. Raise the seat plate to access battery. 2. Remove the battery filler cap(s) (A). Fluid must be even with the split ring full mark. If not, add distilled water. 3. Reinstall the filler cap(s). Cleaning the Battery and Cables 1. -
Page 23: Servicing The Mower Blades
SERVICING THE MOWER BLADES 1. Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. 2. To remove blade for sharpening, use a 1” wrench on the flats of the spindle shaft while removing the blade mounting bolt with a 15/16”... -
Page 24: Troubleshooting Adjustments & Service
Troubleshooting Adjustments & Service TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operating properly. The troubleshooting guide below lists the most common problems, their causes and remedies. -
Page 25: Troubleshooting The Mower
Rider Troubleshooting Continued. PROBLEM Engine runs, but rider will not drive. Rider drive belt slips. Brake will not hold. Rider steers or handles poorly. TROUBLESHOOTING THE MOWER PROBLEM Mower will not raise. Mower cut is uneven. Mower cut is rough looking. Engine stalls easily with mower engaged. -
Page 26: Seat Adjustment
Troubleshooting, Adjustment & Service SEAT ADJUSTMENT See Figure 21. The seat can be adjusted forward and back. Move the lever forward, position the seat as desired, and release the lever to lock the seat into posi- tion. GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers can be adjusted in three ways. -
Page 27: Parking Brake Adjustment
PARKING BRAKE ADJUSTMENT 1. Disengage the PTO, stop the engine, block the front wheels, remove the ignition key, and engage the parking brake. 2. Jack up the rear of the machine and secure with jackstands. Remove both drive tires. 3. Locate the brake spring (A). 4. -
Page 28: Pto Clutch Adjustment
Troubleshooting, Adjustment & Service Figure 26. PTO Clutch Adjustment A. Adjustment Window (Qty. 3, one shown) B. Adjustment Nut PTO CLUTCH ADJUSTMENT Check the PTO clutch adjustment after the initial 50 hour break-in period and then after every 250 hours of opera- tion. -
Page 29: Neutral Adjustment
NEUTRAL ADJUSTMENT If the tractor “creeps” while the ground speed control levers are locked in NEUTRAL, than it may be neces- sary to adjust the linkage rod. NOTE: Perform this adjustment on a hard, level surface such as a concrete floor. 1. -
Page 30: Cutting Height Adjustment
Troubleshooting, Adjustment & Service CUTTING HEIGHT ADJUSTMENT WARNING Before checking mower, shut off PTO and engine. Allow all moving parts to stop. Remove ignition key, then disconnect the spark plug wire and fasten it away from the spark plug. The cutting height adjustment pin (A, Figure 30) controls the mower cutting height. -
Page 31: Hydraulic Pump Drive Belt Replacement
HYDRAULIC PUMP DRIVE BELT REPLACEMENT 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, engage the parking brake, turn off the engine, and remove the ignition key. 2. Remove the PTO drive belt (see MOWER BELT REPLACEMENT for removal instructions). -
Page 32: Battery Service
Troubleshooting, Adjustment & Service BATTERY SERVICE WARNING Keep open flames and sparks away from the battery; the gasses coming from it are highly explosive. Ventilate the battery well during charging. Checking Battery Voltage A voltmeter can be used to determine condition of bat- tery. - Page 33 THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES Starter Switch Starting Vehicle Battery To Ground MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 35. Jump Starting WARNING Any procedure other than the preceding could result in: (1) personal injury caused by electrolyte squirting out the battery vents, (2) personal injury or property damage due to battery explosion, (3) damage to the charging system of the...
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Page 34: General Information
GENERAL INFORMATION Proper mowing is an important part of maintaining your lawn in the best possible condition. A healthy and well maintained lawn is better able to resist drought, weeds, and other stresses. But too much maintenance is as detrimental to your lawn as neglect. Proper care for your lawn involves more than just “cutting the grass.”... -
Page 35: Lawn Care & Mowing Information
HOW HIGH TO MOW THE GRASS Often cutting height is a matter of personal prefer- ence. Typically, you should mow the grass when it is is between three and five inches high. The proper cutting height range for a specific lawn will depend upon several factors, including the type of grass, the amount of rainfall, the... -
Page 36: When And How Often To Mow
Lawn Care & Mowing Information WHAT MOWING PATTERNS TO USE Always start mowing on a smooth, level area. The size and type of area to be mowed will determine the best mowing pattern to use. Obstructions such as trees, fences and buildings, and conditions such as slopes and grades must also be considered. -
Page 37: Mowing Methods
MOWING METHODS Proper Broadcast Mowing Broadcasting, or side-discharging, disperses fine clip- pings evenly over the entire lawn. Many golf courses use this method. Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn. - Page 38 Lawn Care & Mowing Information TIPS On Dealing With Clippings Clippings are beneficial to your lawn. A common mis- conception about clippings is that they automatically lead to thatch—this is untrue. Short clippings produced by broadcasting and clippings produced by mulching methods actually contribute to a healthy lawn because they: COMPOSTING...
- Page 39 SOLUTIONS FOR COMMON MOWING PROBLEMS Streaking Streaking is when thin strips of uncut grass are left behind the mower. Streaking is usually caused by operator error or poor blade maintenance. CAUSE Blades are not sharp Blades are worn down too far Engine speed is too slow Ground speed is too fast Deck is plugged with grass...
- Page 40 Lawn Care & Mowing Information Uneven Cutting Uneven cutting is waviness or smooth troughs in the lawn surface. Uneven cutting is usually caused by mower deck damage or misadjustment. CAUSE Deck is not leveled correctly Blades are dull or worn Blades are damaged Deck is clogged with grass clippings Deck shell is damaged...
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Page 41: Technical Manuals
Choke Fast (Throttle) Slow (Throttle) Throttle Fuel Technical Manuals Additional Technical Literature Available Operators Manuals Additional copies of this manual are available, (and as part of our product support commitment, we maintain a stock of printed operators manuals going back many years!) Parts Manuals Fully illustrated parts manuals are also available —... - Page 42 Notes LC-9...