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O TRO BILT__
Operator's Manual
Pedal Drive Garden Tractor
Models V809H
Y809P
IMPORTANT:
READ SAFETY RULES AND INSTRUCTIONS
CAREFULLY
Warning:
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered,
brush-covered
or grass-covered
land unless the engine's exhaust system is equipped with a spark arrester meeting applicable
local or
state laws (if any). If a spark arrester is used, it should be maintained
in effective working order by the operator. In the State of California
the above is required by law (Section 4442 of the California
Public Resources Code). Other states may have similar laws. Federal laws
apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the
service department,
P.O. Box 368022 Cleveland, Ohio 44136-9722.
MTD PRODUCTS
INC. P.O. BOX 368022 CLEVELAND,
OHIO 44136-9722
TROY-BILT® is a registered
trademark
owned by Garden
Way Incorporated
of Troy, New York.
PRINTED IN U.S.A.
FORM
NO. 770-10189C
(3/2001)
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Related Manuals for Troy-Bilt V809P
Summary of Contents for Troy-Bilt V809P
- Page 1 A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722. MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722 TROY-BILT® is a registered trademark owned by Garden Way Incorporated of Troy, New York. FORM NO.
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Page 2: Table Of Contents
TABLEOFCONTENTS Content Page Important Safe Operation Practices ..............Slope Gauge ...................... Tractor Set-up ....................Know Your Garden Tractor ................Operating Your Garden Tractor ................. Making Adjustments ..................Maintaining Your Garden Tractor ............... Service ....................... Off-Season Storage ................... Attachments & Accessories ................Troubleshooting .................... -
Page 3: Important Safe Operation Practices
SECTION 1: IMPORTANT SAFEOPERATION P RACTICES WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. - Page 4 23. Muffler a ndengine become h otandcancause a Follow the manufacturer's recommendations burn.Donottouch. wheel weights or counterweights to improve 24. Check overhead c learances carefully b efore driving stability. under lowhanging treebranches, wires, d oor Use extra care with grass catchers or other openings e tc.,where theoperator m aybestruck or attachments.
- Page 5 e. Useextreme carewhenapproaching blind Extinguish all cigarettes, cigars, pipes and corners, doorways, shrubs, t reesorother other sources of ignition. objects thatmayblock yourvision ofa child Never fuet machine indoors. whomayrunintothemachine. Never remove gas cap or add fuel while the f. Disengage t hecutting blade(s) b efore engine is hot or running.
- Page 6 8. Never t amper w iththesafety interlock system or Forsafety protection, frequently c heck components othersafety devices. Check theirproper o peration andreplace immediately withoriginal equipment regularly. manufacturer's (O.E.M.) partsonly,listed inthis 9. Afterstriking a foreign object, s toptheengine, manual. "Use ofparts which donotmeetthe disconnect thesparkplug wire(s) a ndground original equipment specifications mayleadto against t heengine.
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Page 7: Slope Gauge
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE A POWER POLE A CORNER OF A BUILDING OR A FENCE POST 15° WARNING &i Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could overturn and cause serious injury. -
Page 8: Tractor Set-Up
SECTION 3: TRACTOR SET-UP Service the engine with gasoline and oil as instructed in Attaching theBatteryCables the separate Briggs & Stratton Operator/Owner Manual (or Kohlerengine's Owner's Manual) packed with your NOTE: The positive battery terminal is marked Pos. tractor. Read instructions carefully. (+). - Page 9 Attaching TheCutting Deck (ModelY809P) Notches Deck Lift Assembly Lift Cables Deck Support Pins. Deck Deck Skid Rod Stabilizer Bracket Discharge Chute Front of Tractor Deck Stabilizer ROd "_ PTO Idler Pulley Bracket NOTE: (mounted on tractor) components not shown for clarity. Figure 3 OFF position and remove the key from the switch to avoid accidental starting.
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Page 10: Know Your Garden Tractor
SECTION 4: KNOW YOUR GARDEN TRACTOR NOTE: Steering Figure 4 Cruise ControI Button PTO (Power Take-off) Knob Choke Control Ignition Switch Brake Pedal Parking Brake Button Shift Lever Drive Pedal DeckLift Lever Cup Holder Systems Indicator Monitor/Hour Meter Seat Adjustment Lever Throttle Control Lever NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator's position. - Page 11 ThrottleControl L ever IgnitionSwitch The throttle control lever is located on the right side of WARNING: Never leave running the tractor's dash panel. This lever controls the speed machine unattended. Always disengage PTO, of the engine. When set in a given position, the throttle move shift lever into neutral position, will maintain a uniform engine speed.
- Page 12 Electric PTO Systems IndicatorMonitor / HourMeter (Power T ake-off) K nob Your tractor is equipped with four indicator lights and an hour meter located on the left side of the dash panel. To engage the power to the See Figure 7. cutting deck or other (separately BaRery available) attachments, pull...
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Page 13: Operating Your Garden Tractor
DeckLift Lever CruiseControl B utton The cruise control button is Found on your tractor's right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best to the left of the ignition switch. - Page 14 DrivingTheTractor from the discharge opening of the cutting WARNING: Keep hands and feet away deck. WARNING: Avoid sudden starts, cessive speed and sudden stops. NOTE: The deck wheels are an anti-scalp feature of the deck and are not designed to support the weight of WARNING: Do not leave the seat of the the cutting deck.
- Page 15 • Watch for holes, ruts, bumps, rocks, or other Front View Pull Out Push In hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. • Avoid turns when driving on a slope. If a turn must be made, turn down the slope.
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Page 16: Making Adjustments
• Keeptheblades sharp andreplace theblades To turn the tractor's headlights off: when worn. R efer t o Cutting Blades on page 23 of this • Turn the key either into the On position (to leave the manual for proper blade sharpening instructions. engine running) or the Off position (to shut the engine off). - Page 17 • Replace h exnutandlockwasher a ndretighten t he • The first measurement taken should be between jamnutafterproper a djustment isachieved. 1/4" and 3/8" less than the second measurement. Determine the approximate distance necessary for NOTE: Threading the ball joints too far onto the drag proper adjustment and proceed, if necessary, to the links will cause the front tires to "toe-in"...
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Page 18: Maintaining Your Garden Tractor
DeckRollerHeightAdjustment (Unitswith50-inch Decks) )eck Roller Bracket To adjust the height of the rollers on the rear of the mowing deck, proceed as follows: • Place the deck lift lever in the bottom notch (lowest position). • Remove the clevis pins and hairpin clips from the deck roller brackets on the left and right sides of the cutting deck. -
Page 19: Service
Air Cleaner pulleys, bearings or the engine. The use of water will result in a shortened life of the tractor and reduce its Service the pre-cleaner, if so equipped, and cartridge/ serviceability. air cleaner element as instructed in the Briggs & Stratton Operator/Owner Manual (or Kohlerengine's Lubrication... - Page 20 • Aftercleaning thebattery andterminals, apply a Changing the DeckBelt(s) lightcoatofpetroleum jellyorgrease toboth terminals WARNING: Be sure to shut the engine off, • Always keep therubber b ootpositioned o verthe remove ignition key, disconnect the spark positive terminal toprevent s horting. plug wire(s) and ground against the engine to prevent unintended starting before removing IMPORTANT:...
- Page 21 Drive belt (Lower) Shift Lever Variable-Speed Pulley Drive belt (Upper) Keeper Pins Engine Pulley o11'1 till I101 =111 °11,1 Electric PTO Clutch elt Keeper Two-speed Transmission Front of Tractor NOTE: View shown from above tractor. Figure 16 Changing the Transmission D riveBelt •...
- Page 22 • Reroute the new upper drive belt as shown in Idler Adj. Rod Figure 16. Place Wrenches Here Lower Drive Belt NOTE: Proper removal of the Iower drive belt requires the removal of several tractor components. Read through the following procedure prior to attempting it to determine if you feel you could successfully complete it.
- Page 23 Cutting Blades Blade Separation WARNING: Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing cutting blade(s) sharpening Worn Blade Edge replacement. Protect your hands by using heavy gloves or a rag to grasp the cutting Wind Wing...
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Page 24: Off-Season Storage
SECTION 9: OFF-SEASON S TORAGE Clean and lubricate the tractor as instructed in Section 7: Follow the instructions in the Service, Storage & MAINTAINING YOUR GARDEN T RACTOR on page 18 of this Specifications section of the Briggs & Stratton manual before storing for an extended period. -
Page 25: Troubleshooting
SECTION 11: TROUBLESHOOTING Trouble Corrective Action Possible Cause(s) Engine fails to start PTO knob engaged. Place PTO knob in disengaged (OFF) position. Parking brake not engaged. Engage parking brake. Spark plug wire(s) disconnected. Connect wire(s) to spark plug. Throttle control lever not in correct Place throttle lever to FAST position. -
Page 26: Models V809H And Y809P Parts List
SECTION 12: MODELS V809H& Y809PPARTS LIST (for choke) - Page 27 Models V809H& Y809P PART DESCRIPTION 710-0227 Self-tapping Screw, #8-18 x .5 710-0599 Self-tapping Screw, 1/4-20 x .5 710-0604A Self-tapping Screw, 5/16-18 x .625 710-1237 Screw, #10-32 x .625 (Model V809H) 710-1314 Socket Cap Screw, 5/16-18 x .625 710-1315 Self-tapping Screw, 3/8-16 x 1.25 712-3017 Hex Nut, 3/8-16 721-0460...
- Page 28 ModelsV809H& Y809P "8 >...
- Page 29 Models V809H& Y809P REP. PART DESCRIPTION 783-1346 Grill Support Bracket (9-style) 710-0599 Self-tapping Screw, 1/4-20 x .5 710-0528 Hex Cap Screw, 5/16-18 x 1.25 710-0924 Phillips Pan Screw, 1/4-20 x .75 710-1017 Truss Phillips Screw, 1/4-20 x .625 725-1741 Ignition Switch 726-0272 Clamp, 9/16 710-0642...
- Page 30 ModelsV809H& Y809P...
- Page 31 ModelsV809H& Y809P REP. PART REF. PART DESCRIPTION DESCRIPTION 747-1130B Deck Stabilizer Rod 736-3078 Flat Washer, .349 x 1.0 x .063 683-0197A 783-0677 Lift Shaft Assembly Lift Adjustment Bracket 711-0332 783-1280 Fender Clevis Pin, .5 x .78 712-0206 783-0715A Hex Nut, 1/2-13 LH Seat Mounting Bracket 712-0431 17239A...
- Page 32 ModelsV809H& Y809P...
- Page 33 Models V809H& Y809P REP. PART DESCRIPTION 683-0304 Lower Frame Assembly 710-0604A Self4apping Screw, 16-18 x .625 783-0726B RH Pivot Support Bracket 783-0727A LH Pivot Support Bracket 783-0728 Pivot Bar Bracket 710-0614 Hex Cap Screw, 3/8-16 x 1 (Grade 5) 711-1408 RH Drag Link 711-1409A LH Drag Link...
- Page 34 ModelsV809H& Y809P :48" >...
- Page 35 ModelsV809H& Y809P PART REF. PART DESCRIPTION DESCRIPTION 618-0375 783-0669 Idler Bracket Variable-speed Bracket Assembly 618-0376 647-0031 Two-speed Transmission Assembly Brake Control Shaft Assembly 631-0009A Shfter Knob 647-0032 Speed Control Shaft Assembly 647-0037 Shift Lever 683-0266 Drive Pedal Assembly 656-0050 710-1135 Variable-speed Pulley Assembly Self Tapping Screw, 5/16-18 x 2.5...
- Page 36 ModelsV809H& Y809P ® r" ,ii :i...
- Page 37 Models V809H& Y809P PART DESCRIPTION 618-0225 Reverse Collar Assembly 618-0226 Hi-Lo Collar Assembly 618-0227A Shift Fork Assembly 618-0284 Detent Block Assembly 618-0285 Output Bearing Block Assembly 618-0286 Output Seal Bearing Block Assembly 618-0287 Inboard Sealed Axle Block Assembly 618-0302 Inboard Sealed Axle Block Assembly 618-0365 Wheel Hub Assembly 618-0368...
- Page 38 ModelsV809H& Y809P _,_ 32...
- Page 39 ModelsV809H& Y809P REP. PART DESCRIPTION 783-0653D Steering Support Bracket 754-0476 PTO Belt (Model V809H) 754-0475 PTO Belt (Model Y809P) 717-1709 Electric PTO Clutch Electric Clutch Anti-rotation Bracket 783-1003 710-0859 Hex Cap Screw, 3/8-16 x 2.5 710-1238 Hex Head Washer Screw, 5/16-18 x .875 712-0431 Flange Lock Nut, 3/8-16 732-0978...
- Page 40 ModelV809H...
- Page 41 ModelV809H REF. PART DESCRIPTION 16606 Retainer Hook 17982 Spindle Reinforcement Plate 618-0240A Spindle Assembly, 5.0 Dia. 756-1187 Pulley Only 618-0241 Double Pulley Spindle Assembly 756-0603 Double Pulley Only 683-0254 Deck Adjustment Bracket Assembly 683-0199C 46-inch Deck Shell 710-0167 Carriage Screw, 1/4-20 x .50 710-0344 Hex Cap Screw, 3/8-16 x 1.5 710-0501...
- Page 42 ModelY809P •...
- Page 43 ModelY809P REP. PART DESCRIPTION 710-0167 Carriage Screw, 1/4-20 x .5 710-0347 Hex Cap Screw, 3/8-16 x 1.75 710-0614 Hex Cap Screw, 3/8-16 x 1.0 710-0628 Hex Cap Screw, 5/16-18 x 1.25 710-0699 Self Tapping Screw, I/4-20 x .5 710-1260A Self Tapping Screw, 5/16-18 x .75 712-0291 Center Lock Nut, 1/4-20 712-0417A...
- Page 44 MANUFACTURER'S LIMITED WARRANTY FOR: OTRO_ R_ILT'_ c. Routine maintenance items such as lubricants, filters, The limited warranty set forth below is given by MTD blade sharpening and tune-ups, or adjustments such PRODUCTS INC ("MTD") with respect to new merchandise as brake adjustments, clutch adjustments or deck purchased and used in the United States, its possessions...