Craftsman 917.271012 Owner's Manual
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Craftsman 917.271012 Owner's Manual

Craftsman 917.271012 Owner's Manual

15.5 hp electric start 42" mower 6 speed transaxle lawn tractor
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Owner's Manual
CRnFTXMnN o
15.5 HP
ELECTRIC
START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.271012
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800o659-5917
Sears Craftsman Help Line
5 am * 5 pro, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179

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Summary of Contents for Craftsman 917.271012

  • Page 1 For answers to your questions about this product, Call: Read and follow all 1-800o659-5917 Safety Rules and Instructions Sears Craftsman Help Line before operating this equip- 5 am * 5 pro, Mon - Sat ment. Sears, Roebuck and Co., Hoffman Estates, IL 60179...

  • Page 2: General Operation

    Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service will still be avail- able after 30 days from the date of purchase but a standard trip charge will apply).

  • Page 3: Slope Operation

    •Tum off blades when not mowing. • DonottrytostabilizethemachTnebrt • Stop engine before removing grass putting your foot on the ground. catcher or unclogging chute. • Do not use grass catcher on steep • Mow only in daylight or good artificial slopes.
  • Page 4 beforerestarting. manufacturer's recommended parts, when necessary. • Never make adjustments or repairs with • Mower blades are sharp and can cut. the engine running. Wrap the blade(s) or wear gloves, and • Grass catcher components are subject use extra caution when servicing them. to wear, damage, and deterioration, •...

  • Page 5: Maintenance Agreement

    Code). Other states may have similar laws. Federal laws apply on federal lands. A spark CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been arrester for the muffler is available through designed, engineered and manufactured your nearest Sears Authorized...
  • Page 6 Parts Bag _:ontents shown full size (1) Hex Bolt 5/16-18 x 1-1/4 © (1) Hex Bolt 3/8-16 x I (1) Lockwasher 3/8 (1) LargeFlat Washer (1) Locknut 5/16-18 (1) Knob (1) Shoulder Bolt 5/16-18 (1) Washer 17/32 x 1-3/16 x 12 Gauge (2) Washers 3/16 x 3/4 x 16 Gauge (2) Weld...
  • Page 7 Parts packed separately in carton Steedng Seat Boot Video Cassette Mulcher Plate Steedng Wheel Parts Bag Manual Parts Bag contents not shown full size (2) Shoulder Bolts (2) Washers 3/8 x 7/8 x 14 Gauge Wheels Steering Sha_ Wheel Insert E_ension Latch .'oo...

  • Page 8: Tools Required For Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

  • Page 9: Check Battery

    HOW TO SET UP YouR TRACTOR INSTALL SEAT CHECK BATTERY Adjust seat before tightening adjustment knob. • Lift seat pan to, raised position and open • Remove cardboard packing on seat pan. battery box door. • Place seat on seat pan and assemble •...
  • Page 10 CHECK TIRE PRESSURE Weld Nut From Hook Ppints The tires on your tractor were overinflated. The Top Down • at the factory for shipping purposes. Lock Correct tire pressure is important for best Weld Washer cutting performance. • Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS"...
  • Page 11 ASSEMBLEGAUGEWHEELSTO CHECKLIST MOWERDECK - Please review the following checklist: The gaugewheelsaredesignedto keep All assembly instructions have been the mowerdeck in properpositionwhen completed. operatingmower.Besurethey are proper- J No remaining loose parts in carton. ly adjustedto ensure optimum mower per- / Battery is propedy prepared and formance.
  • Page 12 These symbols may appear on your tractor or in literature supplied with the product-: Learn and understand their meaning. BA'R'ERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH UGHTS ON OVER TEMP LIGHT FUEL ==_= CHOKE MOWER HEIGHT...

  • Page 13: Know Your Tractor

    KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the Iocaiions of various controls and adjustments. Save this manual for future reference, Light Switch Position Attachment Ignition Clutch Lever...
  • Page 14 The operatiohof anytractorcan resultin foreignobjectsthrownintothe eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustrfient_ or repairs. We recommend a wide vision safety mask over spectacles, or stan- dard safety glasses.
  • Page 15 mately TO TRANSPORT 2-1/2 inches during the cool season and to over 3 inches during hot months. • Raise attachment liftto highest position with For healthier and better looking lawns, mow attachment liftcontrol. often and after moderate growth. • When pushing or towing your tractor, be •...

  • Page 16: To Start Engine

    • When engine starts, allow engine to run _,WARNING: F_x_rlenoe indicates that with _e throttl e control in the choke position alcohol blended fuels (called gesohel or using until the engine rune roughly, therLmove ethanol or methanol) can attract moisture throttle control to fast position.
  • Page 17 • For best results, adjust the mower cutting only heightso that the mower cuts off top one-third of the grass blade=s=. For ex- tremely heavy mulching, reduce your width of cut on each pass and mow slowly. • Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clip- pings.

  • Page 18: Customer Responsibilities

    CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE " f _"___-_-_ AS YOU COMPLETE Check Brake Operation Check Tire pressure Check Operator Presence and Interlock Systems Sharpen/Replace Mower Blades CheckforLoo6e Fasteners _,1, 11_7 Lubrication Chart Clean Battery and Terminals Check Battery Level - -='==_."_ Check Transaxle Cooling...
  • Page 19 TRACTOR • Reassemble he_( bolt, lock washer and Alwaysobservesafetyrules flat washer in exact order as shown. yvhen per- • Tighten bolt securely (27-35 Ft. Lbs. forming any maintenance. BRAKE OPERATION torque). IMPORTANT: Blade bolt is grade 8 heat If tractor requires more than six (6) feet treated.
  • Page 20 TO CHANGE ENGINE • Keep battery and terminals clean. ,- Keep battery bolts tight. Determine temperature range expected • Keep small vent holes open. before oil change. All oil must meet API • Recharge at 6-10 amperes for 1 hour. service classification SF, SG, or SH.
  • Page 21 tion of this manual, through step remove Service air cleaner more often under dusty conditions. drain plug). • Remove knob and cover. • Remove oil filter and wipe off filter • Remove wing nut and air cleaner from adapter. • Apply a thin coating of new engine oil to base.
  • Page 22 ,A',CAUTION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in =DISENGAGED" position. • Turn ignition key =OFP and remove key. • Make sure the blades and all moving parts have completely stopped. •...
  • Page 23 TO LEVEL MOWER HOUSING • Before making any necessary adjust- ments, check that both front links are Adjust the mower while;tractor is parked equal in length. Both links should be on level ground or driveway. Make sure approximately 10-3/8". tires are properly inflated (See "PROD- •...
  • Page 24 BELT3 NSTALLATION and inside all belt guides. • Install new belt in reverse order of • Install mower in reverse order of removal instructions. removal. • Make sure belt is in all pulley grooves Idler Pulley Idler Pulley Mandrel Mandrel Pulley TO ADJUST BRAKE...
  • Page 25 TRANSAXLESHIFTERLINKAGEAND NOTE: To seal tire punctures and prevent ADJUSTMENT flat tires due to slow leaks, tire sealant The transaxleshouldbQin neutralwhen may be purchased from :your local parts the gearshiftleveris inthe neutral(N) dealer. Tire sealant also preventslire rot and corrosion. (lockgate)position. The adjustment i s TO START ENGINE WITH...

  • Page 26: Replacing Battery

    REPLACING BATTERY' TO REMOVE HOOD AND GRILL AS- - SEMBLY A, CAUTION: Do not short battery termi- • Raise hood. nals by allowing a wrench or any other • Unsnap headlight wire connector. - obiect to contact both terminals at the •...
  • Page 27 TO ADJUSTCARBURETOR ACCELERATION TEST - The carburetor has been preset at the fac- • Move throttl_ control lever from slow to tory and adjustment should not be neces- fast position. If engine hesitates or_dies, sary. However, minor adjustment may be tum idle fuel adjusting needle out (coun- required to compensate for differences in...
  • Page 28 Immediately prepare your tractor for stor- blended fuels (called gasohol or using - age at the end of the season or if the trac- ethanol or methanol) can attract moisture tor will not be used for 30 days or more. which leads to separation and formation acids during storage.

  • Page 29: Troubleshooting

    TROUBLESHOOTING CHART CAUSE: CORRECTION PROBLEM Willnctstad • Out of fuel. • Fill fuel tank. • See "TO START ENGINE" in • Engine not "CHOKED" prop- Operation section. edy. • Wait several minutes before • Engine flooded. attempting to start. • Bad spark plug. •...
  • Page 30 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION • Clean and regap or change Loss of power (cont'd) • Faulty spark plug. spark plug. • Dirty fuel tilter. • Replace fuel tilter. • Drain fuel tank and refill with • Stale or dirty fuel. fresh gasoline.
  • Page 31 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Poor grass discharge • Buildup of grass, leaves and • Clean underside of mower hous- trash under mower. (cont'd) ing. • Mower drive belt worn. • Replace mower drive belt. • Blades improperly installed, • Reinstall blades sharp edge down.
  • Page 33 TRACTOR -- MODEL NUMBER 917.271012 SCHEMATIC AMMETER ATT'MENTCLUTCH (CLUTCH OFF) i 85 86 _ FUEL SHUT-OFF SOLENOID (NOT OCCUPIED) SEAT SWITCH i8" _l ..PRESENCERELAY#1 j__85 86 i SPARK -d_f&-' UNIT 2 PLUGS ON IGNITION PLUG TW N CYL ENGINES _) VOLT8 AC MIN.
  • Page 34 TRACTOR -- MODEL NUMBER 917.271012 ELECTRICAL -- ...
  • Page 35 Cable, Ground, 6 Gauge, Black, 12" 160784 Switch, Plunger NormalOP Olive 140301 Switch, Ignition4 Position 124211X Nut, Ignition 141226 Cover, IgnitionSwitch 109310)( Key, Molded,Craftsman 161352 Hamess, Ignition 71110408 BoltBIk Fin Hex 1/4-20 UNC x 1/2 131563 Cover, Terminal Solenoid 145673 73640400...

  • Page 36: Chassis And Enclosures

    TRACTOR - - MODEL NUMBER 917.271012 CHASSIS AND ENCLOSURES...
  • Page 37 TRACTOR - - MODEL NUMBER 917.271012 CHASSIS AND ENCLOSURES PART DESCRIPTION Chassis Assembly 160392 Drawhar 140356 17490612 Screw, Thd., Roll. 3/8-16 x 3/4 Washer 13/32 x 3/4 x 16 Gauge 19131216 155272 BumperHood/Dash Dash 161917)(013 STD533710 Bolt,Carriage 3/8-16 x 3/4 155927 Panel, Dash, LH 145660...

  • Page 38: Ground Drive

    TRACTOR - - MODEL NUMBER 917,271012 GROUND DRIVE...
  • Page 39 TRACTOR - - MODEL NUMBER 917.271012 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION ..Traneaxle(Ses Breakdown) 105710X Link,Clutch Dana, Model Number4360-122 105709X Spring,Clutch Return 146662 Bprir_, Retum, Brake STD523712 Bolt Fin Hex 3/8-16 x 1-1/4 123666X Pulley,Traneaxls 160855 V-Belt, GroundDrive 12000028 Ring_Retainer 127274X Keeper,Belt, R.H.
  • Page 40 TRACTOR - - MODEL NUMBER 917.271012 STEERING ASSEMBLY...

  • Page 41: Steering Assembly

    TRACTOR - - MODEL NUMBER 917.271012 STEERING ASSEMBLY PART DESCRIPTION 139768 Wheel, Steadng 154427 AxJe, A sm Front 156483 Spindle,Asm Lh 157473 Spindle,Asm Rh 6266H Beadng, Race ThrustHarden 121748X Washer, 25/32 x I 5/8 x 16ga 19272016 Washer, 27/32 x I 1/4 x 16 Ga 12000029 Ring, Klip#t5304-75 3366R...

  • Page 42: Optional Equipment

    TRACTOR - - MODEL NUMBER 917.271012 ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 43 TRACTOR - - MODEL NUMBER 917.271012 ENGINE PART DESCRIPTION 162156 Control, Throt/ Ch 17720410 Screw, Hex Thd Cut 1/4-26x5/8 T Engine(See Breakdown)KohlerModel No. CV15S-41564 ..159420 Muffler Gasket KohlerCV-CV16.5 12-041-03 13280328 Nipple, Pipe 3/8 NPTx 3-1/2 13200300 Elbow,Std 90 Degree 3/8-18 Npt STD551231 Washer 159880...

  • Page 44: Seat Assembly

    TRACTOR-- MODEL NUMBER 917.271012 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 140123 Bushing,Snap Sea_, 121248X 140551 Bracket, Pivot, Seat 72050412 Bolt,Cawiage 1/4-20 x 1-1/2 STD523710 Bolt 134300 Spacer,Split .28 x +88 19131610 Washer 13/32 x 1 x 10 Gauge 121250X Spring 145006 Clip, Push-In Hinged 123976X...

  • Page 45: Wheels And Tires

    Decal, BatteryDiehard Sears 133644 Decal, CustomerMaintenanca 138311 Decal, LiftHandle 163203 Decal, Deck Mower F_Z3 154515 Pad FootrestLH STLT 163204 Decal, Fender, Craftsman 154516 Pad Footrest RH STLT 156439 Decal, Fender Danger 167098 Owner'sManual, English 146046 Decal, V-Belt Drive Schematic 167099 Owner'sManual, Spanish WHEELS &...

  • Page 46: Lift Assembly

    TRACTOR - - MODEL NUMBER 917.271012 LIFT ASSEMBLY...
  • Page 47 TRACTOR - - MODEL NUMBER 917.271012 LIFT ASSEMBLY PART DESCRIPTION 159460 Wire Asm Inner/Sprgw/PlungerLT 159471 ShaftAsm. Lift 105767X Pin Groove 12000002 E Ring #5133-62 19211621 Washer 21/32 x 1 x 21 Ga. 120183X Beadng Nylon 125631X Grip Handle Ruted 122365X ButtonPlungerRed 139865 LinkLiftLh Fixed Length...

  • Page 48: Mower Deck

    TRACTOR - - MODEL NUMBER 917.271012 MOWER DECK _-21 113 111...
  • Page 49 TRACTOR - - MODEL NUMBER 917.271012 MOWER DECK PART PART DESCRIPTION DESCRIPTION Guard, TUV Idler 164961 Mower Housing 141043 STD533107 Bolt 162113 Kneb Custom Oval V-Belt 138017 BracketAssembly, S wey Bar, 144200 Front 142427 ROd, Clutch, Pdmary,with Nibs 138440 BracketAssembly,Sway Bar 131870 Spring, Retum STD624008...
  • Page 50 TRACTOR - - MODEL NUMBER 917.271012 DANA TRANSAXLE - - MODEL NUMBER 4360-122...
  • Page 51 TRACTOR - - MODEL NUMBER 917.271012 DANA TRANSAXLE - - MODEL NUMBER 4360-122 PART PART DESCRIPTION DESCRIPTION Washer, Plain, .632 X 1.00 X 160955 Housing,Upper 2231J .031 2274J Screw, Tapping,1/4-20 X .734 Assy, Gear, Comb., 12T & 30T 134400 Bell, Detent 16(}944 Shaft, Idler 105904X...
  • Page 52 TRACTOR - - MODEL NUMBER 917.271012 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41564 AIR INTAKE ;LOWER HOUSING AND BAFFLES 1-- 8 5--e 7_t 6 NGINE CONTROLS CRANKSHAFT --,o ,3_\ i EXHAUST _i_),_ 4...
  • Page 53 TRACTOR - - MODEL NUMBER 917.271012 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41564 AIR INTAKE ENGINE CONTROLS PART PART DESCRIPTION DESCRIPTION 25-341-02 Knob, Air Cleaner Cover 12-079--07 Linkage,Choke 12-096-24 Cover, Air Cleaner 12-237-01 Clamp, Cable 12-083-08 Precleaner Element M-0664020 Screw (2), LockedSocket 12-100-01...
  • Page 54 TRACTOR - - MODEL NUMBER 917.271012 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41564 FUEL SYSTEM CYLINDER HEAD, VALVE BREATHER...

  • Page 55: Fuel System

    TRACTOR - - MODEL NUMBER 917.271012 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41564 FUELSYSTEM CYLINDER HEAD, VALVE AND BREATHER PART PART DESCRIPTION DESCRIPTION M-0641060 Nut, Hex Flange M6 x 1.0 (2) 12-351-01 Lifter,Valve (2) X-25-63 Washer, Plain 1/4 12-755-60 Kit, Cylinder Head X-22-11...
  • Page 56 TRACTOR - - MODEL NUMBER 917.271012 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41564 IGNITION I ELECTRICAL OIL PAN I LUBRICATION _,__, O--2 , s_ 1o--: '_--lz ., ,' "__--'.__ "--? H;-- Q--7 _--IIP CRANKCASE STARTING SYSTEM 23 22 @--1...
  • Page 57 TRACTOR - - MODEL NUMBER 917.271012 KOHLER ENGINE - MODEL NUMBER CV15S, TYPE NUMBER PS-41564 CRANKCASE IGNmON / ELECTRICAL PART PART DESCRIPTION DESCRIPTION Seal, Crankshaft 12-086-14 Screw, Hex Range 12-032-03 M10 x 1.5 x46 12-522-18 Block,Cyfinder(Use Short Bicck) 12-468-03 Washer, Hex Range Strap, Lifting 24-162-03 Screen, Grass...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING GUIDE Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the face. Make turns gradu- ally to prevent tipping or loss of control.
  • Page 60 For the repair or replacement parts you need delivered directly to your home Call 7 am - 7 pm, 7 days a week 1-800-366-PART (1-800-366-7278) Para ordenar piezas con entrega domiciUo - 1-800-659-7084 For in-house major brand repair service Call 24 hours a day, 7 days a week 1-800-4-REPAIR (1-800-473-7274) Para pedir servicio...

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