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Craftsman ELECTRIC START 917.27108 Owner's Manual
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Craftsman ELECTRIC START 917.27108 Owner's Manual

Craftsman ELECTRIC START 917.27108 Owner's Manual

6.0 hp electric start 42" mower automatic lawn tractor
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Owner's Manual
rRRFTSMRN"
16.0 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No
917.271080
•
Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
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ii
i
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product,Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mort - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman
Website: www, sears.com/craftsman

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Summary of Contents for Craftsman ELECTRIC START 917.27108

  • Page 1 Sears, Roebuck and Co., Hoffman Estates, IL 60179 Visit our Craftsman :1¸ For answers to your questions about this product,Call: 1-800-659-5917 Sears Craftsman Help Line 5 am - 5 pm, Mort - Sat Website: www, sears.com/craftsman...

  • Page 2: Table Of Contents

    LIMITEDTWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main- tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repail" o1_ replace free of charge, any parts found to be defective in material or workmanship.
  • Page 3 • Turn off blades when not mowing. • Stop engine before removing grass catcher or unclogging chute. • Mow only in daylight or good artificial light. • Do not operate the machine while under the influence of alcohol or drugs. •...
  • Page 4 before restarting. • Never make adjustments or repairs with the engine running. • Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown: Frequently check components and replace with •...

  • Page 5: Safety Rules

    BLADE BOLT 27-35 FT. LBS. TORQUE: CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center.
  • Page 6 PARTS BAG CONTENTS SHOWN FULL SIZE (1) Large Rat Washer (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher (1) Hex Bolt 5/16-18x 1-1/4 (1) Locknut 5/16-18 (1) Shoulder Bolt 5116-t 8 © (1) Knob (1) Washer 17/32 x 1-3/16 x 12 Gauge...
  • Page 7 PARTS BAG CONTENTS SHOWN FULL SIZE (2) Screws #10 x 5/8 (2) Weld Nuts Parts packet separately in carton Seat ca'_ett'_e_ ,r--1 Mulcher Plate ,,// Steering Wheel teedng Manual Washers #10 (2) Lock Parts Bag contents not shown full size Video (2) La_h Hook Assemblies...

  • Page 8: Assembly

    Yournewtractorhas been assembled unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED ASSEMBLY...
  • Page 9 HOW TO SET UP YOUR TRACTOR CHECKBATTERY • Liftseat panto raisedpositionandopen batterybox door. • If this battery is put into service after month and year indicated on label (label located between terminals) charge bat- tery for minimum of one hour at 6-10 amps.
  • Page 10 CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac- ing motion and mower blade drive belts in the Service and Adjustments sectoin of this manual. Verify that the belts are rout- ed correctly. CHECK BRAKE SYSTEM After you learn how to operate your trac- tor, check to see that the brake is properly adjusted.
  • Page 11 These symbols may appear OR your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING LIGHTS ON OVER TEMP ENGINE ON ENGINE OFF OIL PRESSURE LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED...
  • Page 12 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL YOUR TRACTOR Compare the illustrations with your tractor to familiarize various controls and adjustments. Attachment Clutch Lever Ammeter Throttle/Choke Control Pedal Height Adjustment Knob Freewheel Control Our tractors conform to the safety standards of the American National Standards ATTACHMENT CLUTCH...
  • Page 13 The operationof any tractorcan resultin eyes, which can result in severe eye damage. or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, dard safety glasses. HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch.
  • Page 14 • The average lawn should be cut to approximately 2-1/2 inches dudng the Coolseason and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth. • For best cutting performance, grass over 6 inches in height should be mowed twice.
  • Page 15 NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate tying hood to tractor (rope, cord, etc.). TOWING CARTS OTHER A'I'I'ACHMENTS Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer...
  • Page 16 COLDWEATHER STARTING ( 50° F and below) When engine starts, allow engine to run w_th the throttle control in the choke position until the engine runs roughly, then move throttle control to fast posi- tion. This may require an engine warm- up period from several seconds to sev- eral minutes, depending on the temper- ature.
  • Page 17 MOWING TIPS • Mower should be propedy leveled for best mowing performance. See =TO LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Ddvesothat c lippings are dscharged onto the area that has been cuL Have the cut area to the dghtof the _x:tor.

  • Page 18: Maintenance Schedule

    CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE Chedc Operator P r--,=,ence T Intedock Systems Check for LooseFasteners Lubr_onChart Che_ Barry Lev_ Sharpen/Replace Mower Blades R Clean Battenj and Terminals ChedxTransaxle Cooling AdjustBlade Belt(s)Tension AdjustMo6onDrive Belt(s)Tension Check Engine Oil Leve_ E_O_ Clean Air Filter Clean Nr Screen Inspect MufflerlSpark Arrester Replace Oil Fitter(ff equipped)
  • Page 19 TRACTOR Always observe safety rules when per- forming any maintenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "1"OADJUST BRAKE" in the Service and Adjustments section of this manual).
  • Page 20 NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary. TO CLEAN BATTERYAND TERMINALS Corrosion and dirt on the battery minals can caUse the battery to "leak"...
  • Page 21 CLEAN AIR SCREEN Air screenmustbe kept free of dirt and chaffto preventenginedamage heating. Clean with a wire brush or com- pressed air to remove dirt and stubborn dried gum fibers. FILTER Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season.
  • Page 22 • Placenewfuel filter in position line with arrow pointing towards carbu- retor. • Be sure there are no fuel line leaks and clamps are properly positioned. • Immediately wipe up any spilled gaso- line. A, CAUTION: Before performing any service or adjustments: •...
  • Page 23 TO LEVELMOWERHOUSING Adjustthe mowerwhiletractoris parked on level groundor driveway. Makesure tires are properly inflated (See "PROD- UCT SPECIFICATIONS'). If tires are over or undednflated, you will not properly adjust your mower. SIDE-TO-SIDE ADJUSTMENT • Raise mower to its highest position. •...
  • Page 24 Mandrel Idler Pulleys Mandrel Pulley TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed est gear, then brake must be adjusted. •...
  • Page 25 Motion Control Lever Adjustment Bolt TRANSMISSION REMOVAL/REPLACE- MENT Should your transmission require removal for service or replacement, it should be purged after reinstallation and before operating the tractor. See =PURGE TRANSMISSION" in the Operation section of this manual. TO ADJUST STEERING WHEEL ALIGN- MENT If steering wheel crossbars are not hori- zontal (left to dght) when wheels are posi-...
  • Page 26 REPLACING BATTERY ACAUTION: Do not short battery termi- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc. Positive terminal must be connected first to prevent sparking from accidental grounding.
  • Page 27 TO ADJUST CARBURETOR The carburetor has been preset at the fac- tory and adjustment should not be neces- sary. However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load. If the carburetor does need adjustment, as follows: In general, turning the adjusting needles in (clockwise) decreases the supply of fuel...
  • Page 28 Immediately prepare your tractor for stor- age at the end of the season or if the trac- tor will not be used for 30 days or more. _CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.
  • Page 29 TROUBLESHOOTING CHART PROBLEM CAUSE Will not start • Out of fuel. • Engine not =CHOKED" properly. • Engine flooded. • Bad spark plug. • Dirty air filter. • • Dirty fuel filter. • Water in fuel. • Loose or damaged widng. •...

  • Page 30: Service And Adjustments

    TROUBLESHOOTING CHART PROBLEM CAUSE Engine clicks but • Weak or dead battery. will not start • Corroded battery termi- nals. • Loose or damaged • Faulty solenoid or starter. Loss of power • Cutting too much grass/too fast. • Throttle in =CHOKE" posi- tion.
  • Page 31 TROUBLESHOOTING CHART PROBLEM CAUSE Poor cut - uneven •Wom, • Mower deck not level. • Buildup of grass, leaves, and trash under mower. • Bent blade mandrel. • Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
  • Page 32 TROUBLESHOOTING CHART PROBLEM CAUSE Loss of drive • Freewheel engaged" position. • Motion drive belt worn, damaged or broken. • Air trapped in transmis- sion during shipment or servicing. Engine =backfires" • Engine throttle control not set at =SLOW" when tuming position for 30 seconds engine "OFF"...
  • Page 33 TRACTOR SCHEMATIC RF.D FUSE30AMP. AMMETER (OPTIONAL) t ... CLUTCH/ BRAKE _ LINE FUELSHUT-OFF SOLENO_ IGNmON SWITCH NON-REMOVABLE CONNECTIONS WIRING INSULAI"ED CUPS NOTE: IF WIPJNG INSULATED CLIPS _ SERVICING OF UNIT, THEY SHOULD BE,REPLAC_ED TO PROPERLY SECURE YOUR WIRING. - - MODEL NUMBER 917.271080 m.ACK...
  • Page 34 TRACTOR - - MODEL NUMBER 917.271080 ELECTRICAL...
  • Page 35 TRACTOR ELECTRICAL PART 163465 74760412 156417 161343 STD551125 7335O4OO 166182 4152J 4799J 146147 166180 735104O0 4207J 160784 140301 124211X 141226 109310X 166145 71110408 131563 145673 7364O4OO 122822.X 141940 166661 NOTE: AJIcomponentdimensionsgiven in U.S. inches 1 inch=25.4 mm - - MODEL NUMBER 917.271080 DESCRIPTION...
  • Page 36 TRACTOR - - MODEL NUMBER 917.271080 CHASSIS AND ENCLOSURES...
  • Page 37 TRACTOR - - MODEL CHASSIS AND ENCLOSURES PART 165583 140356 17490612 19131216 155272 161917X013 STD533710 155927 145660 155936 17490608 144983X558 126938X 19131312 STD541437 145198X558 155217 151287X558 139976 17490508 139886 139887 73800400 19091416 145201 161464 145202 STD522507 150127 72140606 154798 7368O6OO 158418 156095 154966...
  • Page 38 TRACTOR - - MODEL NUMBER 917.271080 GROUND DRIVE ,146...
  • Page 39 TRACTOR GROUND DRIVE PART DESCRIPTION Transaxle (See Breakdown) Hydro Gear Model 319-0650 142431 Spdng, Return, Brake 143995 Pulley,Transaxle 165866 Rod Shift FenderAdjust STD561210 Pin Cotter 1/8 x 1 CAD 10040400 Washer LockHvy Helical STD541431 NutLockHexW/lns. STD523710 BoltFinHex 3/8.16Uncx1 STD541437 NutLockHexW/Wsh 130564 Knob, Deluxe 1/2-13 145627...
  • Page 40 TRACTOR ° - MODEL NUMBER 917.271080 STEERINGASSEMBLY ..-----17...
  • Page 41 TRACTOR STEERING ASSEMBLY PART 139768 154427 156483 157473 6266H 121748X 19272016 12000029 3366R 156438 STD551137 154779 73901000 156546 57079 160395 165857 165851 154406 126847X 136874 19131416 17490612 STD561210 130465 155099 152927 139769 19133808 STD541537 100711L 145054 121749X 153720 121232X 6855M STD541431 74780520 156594...
  • Page 42 TRACTOR ENGINE I OPTIONAL Spark Arrester -- MODEL NUMBER 917.271080 EQUIPMENT...
  • Page 43 TRACTOR ENGINE PART 162156 17720410 159420 13280328 13200300 STD551237 159880 137180 109202X 158990 123487X 17490512 137040 124028X 17490412 19091416 STD551131 19101216 M740108025 74760508 128861 NOTE: Allcomponent dimensionsgiven in U.S, inches 1 inch= 25.4 mm - - MODEL NUMBER 917.271080 DESCRIPTION Control,Throttle Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 Engine (See Breakdown)
  • Page 44 TRACTOR SEAT ASSEMBLY PART DESCRIPTION 140123 Seat 140551 Bracket, Pivot,Seat STD523710 Bolt 19131610 Washer 13/32xl 145006 Cllp, Push-in Hinged STD541437 124181X Spring, Seat 17490616 Screw, Thd.,Roll. 3/8-16xl 19131614 Washer 13/32xl 1559_5 Pan, Seat _ 166369 Knob Seat !21246X .Bracket, Sw#chMounUug - - MODEL NUMBER 917.271080...
  • Page 45 163200 Decal, Hood, R.H. 163202 Decal, Hood, L.H. 133644 Decal, CustomerMaintonance 166887 Decal, Deck Mower EZ3 163204 Decal, Fender, Craftsman 156439 Decal, Fender Danger 142341 Decal, Drawbar Cntd Mvt Hyd Lt 146046 Decal, V-Belt Drive Schematic WHEELS & TIRES 4,10...
  • Page 46 TRACTOR - - MODEL NUMBER 917.271080 LIFT ASSEMBLY _/'/...
  • Page 47 TRACTOR - - MODEL NUMBER • PART DESCRIPTION 159460 Lift Lever InnerWire Assembly 159471 ShaltAssembly, Lift 105767X Pin, Groove 12000002 E-Ring 19211621 Washer 21/32xlx21GaLK3e 120183X Bearing, Nylon 1256,31X Grip, Handle, Fluted 122365X Button, Ptunger,Red 139865 Link, Lift,LH. 139866 Link, Lift, R.H. STD624008 Retainer Spdng 127218...
  • Page 48 TRACTOR - - MODEL NUMBER 917.271080 MOWER DECK ,+33 113 111 ,116...
  • Page 49 TRACTOR - - MODEL NUMBER 917.271080 MOWERDECK PART DESCRIPTION 144393 Mower Housing STD533107 Bolt 138017 BracketAssembly, S wayBer, Front 138440 BmcketAssembly,Sway Bar STD624006 Retainer Spring 130832 Arm, Suspension,Rear 850857 Bolt, Hex 3/8-24 x 1.25 Gmda 9 STD551137 Washer, Lock 140296 Washer, Hardened 134149 Blade, Mulching...
  • Page 50 TRACTOR - - MODEL NUMBER 917.271080 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650...
  • Page 51 TRACTOR - - MODEL PART DESCRIPTION 142930 Housing,Lower 142931 Assembly,Upper Housing 142932 Seal, Lip 142928 Ring, Wire Retaining 142933 Ring, Retaining 142934 Beating, Shaft BaH 142935 Bearing, Cradle 150771 Bearing,Thrust 30x52x13 142937 Swashptata,Variable 142938 Block, CylinderAssembly 142939 Arm,Trunnion 142940 Seat, Lip 142941 Guide, Slot 150772...
  • Page 52 TRACTOR - - MODEL NUMBER 917.271080 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519 CYLINDER HEAD, VALVE AND BREATHER GRANKCASE I _*--14...
  • Page 53 TRACTOR - - MODEL NUMBER 917.271080 KOHLERENGINE-MODEL NUMBERCV16S,TYPE NUMBERPS-43519 CYL|NDER HEAD4VALVE/BREATHER PART DESCRIPTION 25-351-01 Lifter,valve (2) 12-755-81 Kit,cylinderhead (Includes 3.17) 12-041-01 Carburetorgasket(2) 12-041-02 Air cleaner base gasket 12-041-03 Exhaust manifordgasket 12-411-01 Red, push (2) 12-041-10 Gasket, cylinderhead 12-017-01 Valve, intake (Std.) 12-017-02 Valve, intake (2.5) 12018-01...
  • Page 54 TRACTOR - - MODEL NUMBER 917.271080 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519 BLOWER HOUSING AND BAFFLES IGNmON I ELECTRICAL I 17 14B ..-2_.._T. ---7...
  • Page 55 TRACTOR KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519 IGNmOWELECTRICAL PART DESCRIPTION 12-086-14 Screw, hex. flange MIOx1.5x46 12-468-03 Washer, plain 3/8 24-162-03 Screen, grass M-0639016 Screw, hex. flange M6xl.0x16 12-157-03 41-403-09 Regulator,rectifier X-22-11 Washer, lock (2) 236602 Connector X-.42-15 12-025-35 Flywheel 41-155-02 Connector(4 contact) M-0548025...
  • Page 56 TRACTOR KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519 _rA._NG SVST_. - - MODEL NUMBER 917.271080 ENGINE CONTROLS I "7":_'J OIL PAN I LUBRICATION I I -- .2'! T ,_l !02"...
  • Page 57 TRACTOR KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519 STARTING SYSTEM PART DESCRIPTION M-0839070 Screw, hex. flange M8x1.25x70 25-098-05 Starter assembly (Includes3-8) 12-755-54 Kit, drive end 12-227-06 Cap, drive end 12-17005 Armature 12-221-01 Kit, brush& spring 12-227-13 Cap, commutatorend 12-211-O1 Bolt,hex. flange 1/4-20x4-5/8 (2) OIL PAN/LU BRICATION PART DESCRIPTION...
  • Page 58 TRACTOR - - MODEL NUMBER 917.271080 KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519 C_NK_A_ FUEL SYSTEM i...
  • Page 59 TRACTOR KOHLER ENGINE-MODEL NUMBER CV16S, TYPE NUMBER PS-43519 FUEL SYSTEM PART DESCRIPTION M-0641060 Nut, hex. flange M6xl.0 (2) X-22-11 Washer, star 1/4 M'0629116 Stud M6x1.0x116 (2) 12-853-95 Kit, carburetorw/gasket (includes 6,7,8 qty 1 12-454-01, 25452-20) 12-041-02 Gasket, air cleaner 12-053-95 Carburetorassembly (For information only not availableseparately)
  • Page 63 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION SIGHTING GUIDE Operate your Tractor up and down the face of elopes (not greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.
  • Page 64 For in-home major brand repair service: Call 24 hoursa day, 7 days a week 1-800-4-M¥-HOM Para pedir servicio de reparaci6n a domicilio In Canada for all your service and parts needs call Au Canada pour tout le service ou les pi_ces For the repair or replacement parts you need: Call 6 am-11pm CST, 7 days a week 1-800-366-PART...

This manual is also suitable for:

917.271080