Craftsman 917.273061 Owner's Manual

Craftsman 917.273061 Owner's Manual

20.0hp electric start 50" mower automatic garden tractor

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Owner's Manual
£RI:IFTZMAN
20.0HP
ELECTRIC
START
50" MOWER
AUTOMATIC
GARDEN TRACTOR
Model No.
917.273061
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers
to your questions
about this product,
Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman
website:www.sears.com/craftsman

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Summary of Contents for Craftsman 917.273061

  • Page 1 Read and follow all Safety about this product, Call: 1-800-659-5917 Rules and Instructions before operating this equipment. Sears Craftsman Help Line 5 am - 5 pro, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 Visit our Craftsman website:www.sears.com/craftsman...
  • Page 2: General Operation

    Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will...
  • Page 3: Slope Operation

    • • Avoid starting or stopping on a slope. If Never leave a running machine tires lose traction, disengage unattended. Always turn off blades, set blades and proceed slowly straight parking brake, stop engine, down the slope. remove keys before dismounting.
  • Page 4 • Never run a machine inside a closed Stop and inspect the equipment if you area. strike an object. Repair, if necessary, • Keep nuts and bolts, especially blade before restarting. attachment bolts, tight and keep Never make adjustments or repairs equipment in good condition.
  • Page 5: Specifications

    TORQUE: through your nearest Sears Authorized Service Center/Department (See CONGRATULATIONS on your purchase REPAIR PARTS section of this manual). of a Craftsman Tractor. It has been designed, engineered and manufactured to give you the best possible dependabil- ity and performance.
  • Page 6 Parts Bag contents shown full size (1)ShoulderBolt 5/16-18 Knob Washer 17/32 x 1-3/16 x 12 Gauge (3) Retainer Springs (double loop) (4) Retainer Springs (single loop)
  • Page 7 Parts packed separately in carton Parts Bag contents not shown full size (2) Washers 2) Shoulder 3/8 x 7/8 x 14 Gauge Bolts (2) Center- lock Nuts Seat Steering %- Video Insert ( Wheel I--4 'Cassette (2) Front Link Assemblies Steering Wheel Steering Sleeve...
  • Page 8: Tools Required For Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure...
  • Page 9: Install Seat

    INSTALL SEAT TO DRIVE TRACTOR OFF SKID Adjust seat before tightening adjustment WARNING: Before starting, read, knob. understand and follow all instructions in • Remove cardboard packing on seat the Operation section of this manual. Be sure tractor is in a well-ventilated area.
  • Page 10 INSTALL MOWER AND DRIVE BELT • Place the suspension arms on outward pointing deck pins. If neces- Be sure tractor is on level surface and sary, rock and raise front of mower to mower suspension arms are raised with align deck pins with the holes in attachment lift control (see Know Your suspension...
  • Page 11 _CHECKUST Before you operate and enjoy your new tractor, we wish to assure that you re- ceive the best performance and satisfac- tion from this quality product. Please review the following checklist: All assembly instructions have been completed. ,/No remaining loose parts in carton.
  • Page 12 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENG,NEON ENG,NEOFF O,' PRESSURE ",GHTSON O%_MP FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED N H L...
  • Page 13 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference, Ammeter Ignition Switch Attachment Clutch Switch...
  • Page 14: Howto Useyour

    operation of any tractor result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
  • Page 15 • Turn • Select desired height of cut. knob counterclockwise • Lower mower with attachment lift lower cutting height. control. The cutting height range is approxi- • Start mower blades by engaging mately 1-1/2" to 4". The heights attachment clutch control.
  • Page 16 • GASOLINE Do not push or tow tractor at more than two (2) MPH. • Fill fuel tank. Use fresh, clean, regul_ • To reengage transmission, reverse unleaded gasoline with a minimum ol above procedure. 87 octane. (Use of leaded gasoline NOTE: To protect hood from damage...
  • Page 17 • The attachments can be used during • Insert key into ignition and turn key clockwise to "START" position the engine warm-up period after the transmission has been warmed release key as soon as engine starts. Do not run starter continuously and may require the choke control...
  • Page 18: Mowing Tips

    • If grass is extremely tall, it should • Sitting in the tractor seat, start engine. mowed twice to reduce load and After the engine is running, move throttle control to half (1/2) speed. With possible fire hazard from dried motion control lever in neutral clippings.
  • Page 19 MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE SERVICE DATES REGULAR SERVICE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners 11_7 Sharpen/Replace M°wer Blades Lubrication Chart Check Batte_j Level Clean Battery and Terminals Check Trans_xfe Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension...
  • Page 20: Brake Operation

    TRACTOR IMPORTANT: To ensure proper assem- bly, center hole in blade must align with Always observe safety rules when star on mandrel assembly. performing any maintenance. • Reassemble hex bolt, lock washer and BRAKE OPERATION flat washer in exact order as shown. If tractor requires more than six (6) feet...
  • Page 21 BA'I-rERY TRANSAXLE PUMP FLUID The transaxle was sealed at the factory Your tractor has a battery charging and fluid maintenance is not required for system which is sufficient for normal use. the life of the transaxle. Should the However, periodic charging of the battery transaxle...
  • Page 22 • Reinstall the pre-cleaner (cleaned oiled) over the paper cartridge. • Check rubber seal for damage proper position around stud. Replace Oil Drain Plug if necessary. • Reassemble air cleaner, cartridge Air _ plate, and nut. .------Oil Fill Cap/ • Reinstall air cleaner cover and secure Dipstick by tightening knob.
  • Page 23 _kCAUTION: Before performing any service or adjustments: • Depress clutch/brake pedal fully and set parking brake. • Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. •...
  • Page 24: Side-To-Side

    j nr Bottom edge of e_d°g _° omf_ mower mower t IL, _ l_-_,_l_t I ground ground _- ---- _=_,_=_;_ - ---_ A'_'-_--_] Ground Line _'_-'-_- SIDE-TO-SIDE ADJUSTMENT Both Front Links Should be Equal in Length • Raise mower to its highest position.
  • Page 25 Screws Idler Spring Electric Left Hand Mandrel_ Pulleys Clutch Cover Pulley Bolt in , Mower Left Hand Mandrel Mower Drive Belt Belt Keepers TO REPLACE MOWER BLADE DRIVE • Check secondary idler arm and idler to BELT see that they rotate freely. Be sure spring is hooked in secondary Park the tractor on level surface.
  • Page 26: Adjusting

    TO REPLACE MOTION DRIVE BELT TO ADJUST A'I-FACHMENT CLUTCH Park the tractor on level surface. Engage The electric clutch should provide years parking brake, For ease of service there of service. The clutch has a built-in brake is a belt installation guide decal on that stops the pulley within 5 seconds.
  • Page 27 FRONT WHEEL TOE-IN ADJUSTMENT TO ADJUST MOTION CONTROL LEVER Front wheel toe-in is required for proper steering operation. Toe-in was set at the The motion control lever has been preset factory and adjustment should not be at the factory and adjustment should not necessary.
  • Page 28: Rear Wheel

    REAR WHEEL • Block rear axle securely. • Remove five (5) hub bolts to allow wheel removal. • Repair tire and reassemble. Replace and tighten hub bolts securely. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer.
  • Page 29: Interlocks And Relays

    INTERLOCKS AND RELAYS Idle Fuel Adjusting Idle speed Adjusting Needle -, Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting. • Check wiring. See electrical wiring diagram in the Repair Parts section. TO REPLACE FUSE Replace with 30 amp automotive-type...
  • Page 30 ACCELERATION TEST - In general, turning the adjusting needles In (clockwise) decreases the supply of • Move throttle control lever from slow to fuel to the engine giving a leaner fuel/air fast position. If engine hesitates mixture. Turning the adjusting needles dies, turn idle fuel adjusting needle...
  • Page 31: Engine Oil

    ethanol or methanol) can attract moisture Immediately prepare your tractor which leads to separation and formation storage at the end of the season or if the tractor will not be used for 30 days or of acids during storage. Acidic gas can more.
  • Page 32: Troubleshooting

    ;HART TROUBLESHOOTING CORRECTION PROBLEM CAUSE Will not start • Out of fuel. • Fill fuel tank. • See '3-0 START ENGINE" • Engine not "CHOKED" properly. in Operation section. • Wait several minutes • Engine flooded, • before attempting to start. •...
  • Page 33 TROUBLESHOOTING CHART CORRECTION PROBLEM CAUSE Loss of power • Cutting too much • Set in "Higher Cut" position/ grass/too fast. reduce speed. • Throttle in "CHOKE" • Adjust throttle control. position. • Clean underside of mower • Build-up of grass, leaves and trash housing.
  • Page 34 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION • Place throttle control in Poor grass discharge • Engine speed too slow, "FAST" position. • Travel speed too fast. • Shift to slower speed. • Wet grass. • Allow grass to dry before mowing. •...
  • Page 35 TRACTOR- MODEL NUMBER 917.273061 SCHEMATIC BATTERY SOLENOID FUSE AMMETER WHITE (OPTIONAL) WHITE BLACK SEAT SWITCH REGULATOR CHARGING SYSTEM OUTPUT _roSWITCH RELAY C + F, 8 + E_ A + D HEADLIGHTS IGNITION SWITCH REMOVABLE NON-REMOVABLE CONNECTIONS CONNECTIONS POSITION CIRCUIT "MAKE" M+G+A1 NONE ON +LIGH_...
  • Page 36 TRACTOR -- MODEL NUMBER 917.273061 ELECTRICAL r ..
  • Page 37 TRACTOR - MODEL NUMBER 917.273061 ELECTRICAL KEY PART DESCRIPTION 144927 Battery 74760412 Bolt Hex Head 1/4-20 x 3/4 7603J Tray, Battery 10 145211 Bolt 1/4-20 x 7.5 Zinc 11 150109 Hold down Battery Dash Mount 145769 Nut Push Nylon 1/4" 16 153664 Switch Interlock Push-In 19 STD551125...
  • Page 38: Chassis And Enclosures

    TRACTOR- MODEL NUMBER 917.273061 CHASSIS AND ENCLOSURES O_47...
  • Page 39 TRACTOR -- MODEL NUMBER 917.273061 CHASSIS AND ENCLOSURES KEY PARr KEY PARr NO. NO. DESCRIPTION NO. NO. DESCRIPTION Nut, Crownlock 5/16-18 Unc 150253 RaiI, FrameRH 52 STD541431 140506 Drawbar, Gt 154914 Bracket Asm., Susp Chassis Lh 73800700 Nut, Lock Hex 7/16 Unc 58 137113 Bracket Asm., Fender Screw Thdrol.
  • Page 40 TRACTOR -- MODEL NUMBER 917.273061 GROUND DRIVE...
  • Page 41: Ground Drive

    TRACTOR - MODEL NUMBER 917.273061 GROUND DRIVE KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION Washer ..Transaxle (See Breakdown) 123800X Hydro Gear222-3010 70 164892X426 Console Automatic YT/GT Plate Console Shift 7070E Key 1/4 x 2.5 71 151179 7563R Washer, Thrust, Axle 72 STD541431...
  • Page 42 TRACTOR-- MODEL NUMBER 917.273061 STEERING...
  • Page 43 TRACTOR -- MODEL NUMBER 917.273061 STEERING KEY PART NO. NO. DESCRIPTION 159944X428 Wheel, Steering 137094 Axle Asm., Front 6855M Fitting, Grease 161849 SpindleAsm, LH 161848 Spindle Asm., RH 6266t-I Bearing, Race Thrust Harden 121748X Washer 25/32 x 1-5/6 x 16 Ga. 12000029 Ring, Klip#T5304-75 121232)(...
  • Page 44 TRACTOR-- MODEL NUMBER 917.273061 ENGINE _/74 17 47_, I SPARK ARRESTER KIT I...
  • Page 45 TRACTOR -- MODEL NUMBER 917.273061 ENGINE KEY PART NO. NO. DESCRIPTION Engine {See Breakdown) Kohler Model No. CV20S-65551 151063 Muffler 13200300 Elbow STD 90 Degree 3/8 - 18 NPT 151396 Muffler Asm Guard 121361X Pulley V-Idler 150828 Keeper Asm. Belt Engine 10 105432X Bushing 140923...
  • Page 46: Seat Assembly

    TRACTOR -- MODEL NUMBER 917.273061 SEAT ASSEM BLY KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 140124 Seat 14 72050412 Bolt, Carriage 1/4-20X 1-1/2 140551 Bracket, Pivot Seat 121249X Spacer, Split 140675 Strap, Fender 16 123740X Spring,Cprsn 127018X Bolt, Shoulder 5/16-15 x .62 17 12'3976X Nut, Lock 1/4 Lge Fig Gr.
  • Page 47: Wheels And Tires

    13 167176 Decal RPLC 149516 Decal V-Belt Schem Decal Battery DNGR/PSN ENG 14 160397 Decal Dash Panel 163265 163916 Decal Hood RH Craftsman 164065 Decal Insert Strg 163917 Decal Hood LH Craftsman 138047 Decal Battery 140837 DecalDrawbarCNTRL Decal Brake Parking Saddle...
  • Page 48 TRACTOR -- MODEL NUMBER 917.273061 LIST ASSEMBLY 35 17 • 23-_ 41 "_ "...
  • Page 49 TRACTOR-- MODEL NUMBER 917.273061 LIST ASSEMBLY KEY PART DESCRIPTION 121006X Rod Asm., Lever 159187 Shaft Asm., Lift Vgt 159189 Lever Asm., Lift Rh 12000022 E-RingTruarc#5133-87 19292016 Washer 29/32 x 1-1/4 x 16 Ga. 74780624 Bolt, Fin Hex 3/8-16 x 1-1/2 125631X Grip, Handle Fluted 122365X...
  • Page 50: Mower Deck

    TRACTOR -- MODEL NUMBER 917.273061 MOWER DECK...
  • Page 51 TRACTOR-- MODEL NUMBER 917.273061 MOWER DECK KEY PART KEY PART DESCRIPTION NO. NO. DESCRIPTION NO. NO. 156990 MowerDeckWeldment50 131494 Pulley, Idler Flat STD541431 Nut, Crownlock5/16-18 136572 Pulley, Driven 72110506 Bolt, Carriage 5/16-18x3/4 STD533107 Bolt, Carriage 5/16-18 Unc x 3/4 7631J Runner,MowerLH 136460 Arm, Idler Secondary...
  • Page 52 TRACTOR- MODEL NUMBER 917.273061 TRANSAXLE--MODEL NUMBER 222-3010L _IOB...
  • Page 53 TRACTOR -- MODEL NUMBER 917.273061 TRANSAXLE--MODEL NUMBER 222-3010L KEY PART KEY PART DESCRIPTION NO. NO. DESCRIPTION NO. NO. Locknut, Rex 5/16-18 164591 Assembly, Housing, LH 153767 Bolt, Hex 5/16-18 x 1-1/2 164592 Assembly, Housing, RH 142904 Hex Cap Screw 5/16-18 x 1 153765 Oil Seat .984 x 1.5 x .25 142905...
  • Page 54 TRACTOR -- MODEL NUMBER 917.273061 TRANSAXLE--MODEL NUMBER 222-3010L KEY PART KEY PART NO. NO. DESCRIPTION DESCRIPTION 144569 127148)( Shaft, Pump Swashplate, Variable 122716X 142938 Block Assembly Ring, Retaining 122745X 122786)( Pin, Stainless, Headless Bearing, Ball 122715X Gasket, Center Section Spacer 122718X 122700X Check Valve Kit...
  • Page 55: Engine Controls

    TRACTOR -- MODEL NUMBER 917.273061 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551 STARTING SYSTEM J ENGINE CONTROLS _i/S__ ,o ,-..,_,/_L,, _ .ll_ ,o IL PAN / LUBRICATION _j.,...
  • Page 56 TRACTOR-- MODELNUMBER 917.273061 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551 OIL PAN/LUBRICATION STARTING SYSTEM PART PART DESCRIPTION DESCRIPTION M-0645025 Screw, hex. flange M-0839070 Screw, hex. flange M6x1.0x25 (2) M8x1.25x70 M-0631005 Washer, plain 6 mm (2) 24-096-05 Cover, pinion Pan, oil assembly 24-199-07 M-0839080 Screw, hex.
  • Page 57: Blower Housing

    TRACTOR -- MODEL NUMBER 917.273061 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551 IGNITION/ELECTRICAL BLOWER HOUSING AND BAFFLES I s_- v "--__ U .,_13 AIR INTAKE...
  • Page 58 TRACTOR -- MODEL NUMBER 917.273061 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551 BLOWER HOUSING & BAFFLES IGNITION/CHARGING PART PART DESCRIPTION DESCRIPTION Housing, blower 54-027-95 54-755-15 Kit, grass screen (Incl. M-0545010 & 24 063 (Includes 2-4,and 24 113 Nut, plastic (2) M.0403025 Screw, hex.
  • Page 59: Cylinder Head, Valve

    TRACTOR -- MODEL NUMBER 917.273061 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551 CYLINDER HEAD, VALVE AND BREATHER I'_ll CRANCASE I_ 7 C2,--26 ___ o-12o_,...
  • Page 60 TRACTOR- MODEL NUMBER 917.273061 KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551 CRANKCASE HEAD/VALVE/BREATHER PART PART DESCRIPTION DESCRIPTION 24-033-03 Kit, breather cover w/ 24-032-01 Seal, oil front gasket (Includes 2,3) Crankcase 24-041-23 Gasket, breather (USE: Miniblock 24 782 24-096-15 Cover, breather M-0645020 Screw, hex.
  • Page 61 TRACTOR-- MODEL NUMBER 917.273061 KOHLERENGINE-MODEL N UMBERCV20S,TYPENUMBER65551 EXHAUST] CRANKSHAFT FUEL SYSTEM I...
  • Page 62 TRACTOR -- MODEL NUMBER 917.273061 KOHLERENGINE-MODEL NUMBERCV20S,TYPENUMBER 65551 CRANKSHAFT FUEL SYSTEM PART PART DESCRIPTION DESCRIPTION 24-014-72 Crankshaft (Includes 24-853-25 Kit, carburetor w/gaskets 52-139-09 Plug, cup (Includes 2-4) 24-041-15 Gasket, carburetor Carburetor assembly (For information only not available separately) EXHAUST (Includes 24 757 18, 24- 053-25, 24-757-19, PART...
  • Page 63 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL _!] /,_ Operate your Tractor up and down the face of slopes (not greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control.
  • Page 64 For in-home major brand repair service: Call 24 hours a day, 7 days a week 1-800-4-MY-HOME'" (1-800-469-4663) Para pedir servicio de reparacibn a domicilio 1-800-676-5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pieces 1-800-665-4455 For the repair or replacement parts you need:...

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