Payne Gas Furnace User's Information Manual
Payne Gas Furnace User's Information Manual

Payne Gas Furnace User's Information Manual

Condensing gas furnace
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Heating & Cooling
Condensing
Gas Furnace
USER'S
INFORMATION
MANUAL
FOR THE OPERATION
AND
MAINTENANCE
OF YOUR NEW GAS-FIRED
FURNACE
NOTE
TO INSTALLER:
This manual
must be left with the equipment
user.
USER: Please read all instructions in the manual
and retain all manuals for future reference.
WARNING:
FIRE OR EXPLOSION
HAZARD
Failure
to follow
safety
warnings
exactly
could
result in serious injury, death, or property
damage.
--
Do not store
or use gasoline
or other
flammable
vapors
and liquids
in the vicinity
of this or any
other
appliance.
--
WHAT
TO DO IF YOU
SMELL
GAS
• Do not try to light
any appliance.
• Do not touch
any electrical
switch;
do not use
any phone
in your building.
• Leave
the building
immediately.
• Immediately
call
your
gas
supplier
from
a
neighbor's
phone.
Follow
the gas
supplier's
instructions.
• If you cannot
reach
your
gas supplier,
call the
fire department.
--
Installation
and service
must
be performed
by a
qualified
installer,
service
agency
or
the
gas
supplier.
Do not use this furnace
if any part has been under
water. A flood-damaged
furnace is extremely
dan-
gerous.
Attempts
to use the furnace
can result in
fire or explosion.
A qualified service agency should
be contacted
to inspect
the furnace
and to replace
all gas controls,
control system
parts, electrical
parts that have been wet or the furnace
if deemed
necessary.
®
/
WARNING:
CARBON
MONOXIDE
POISONING
HAZARD
Carbon
Monoxide
is invisible,
odorless,
and
toxic! Payne Heating
& Cooling
Systems
rec-
ommends
a carbon
monoxide
alarm in your
home, even if you do not own a gas appliance.
Locate
the carbon
monoxide
alarm in the liv-
ing area of your home and away from gas ap-
pliances
and doorways
to attached
garages.
Follow
the alarm manufacturer's
instruction
included
with the alarm.

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Summary of Contents for Payne Gas Furnace

  • Page 1 CARBON MONOXIDE POISONING HAZARD Carbon Monoxide is invisible, odorless, Do not use this furnace if any part has been under toxic! Payne Heating & Cooling Systems rec- water. A flood-damaged furnace is extremely dan- ommends a carbon monoxide alarm in your gerous.
  • Page 2 As an ENERGY STAR® Partner, Payne Heating & Cooling Sys- tems Company has determined that this product meets the ENERGY STAR® guidelines energy efficier_cy TABLE OF CONTENTS WELCOME TO A NEW GENERATION OF COMFORT ................FURNACE COMPONENTS ......................SAFETY CONSIDERATIONS ......................
  • Page 3: Furnace Components

    FURNACE COMPONENTS Burner sight glass for viewing burner flame. Burner assembly (inside), operates with energy- saving, inshot bmners and hot smface igniter for safe, dependable heating. Combustion-air intake connection (right or left side). Redundant gas valve. Safe and efficient. Features 1 gas control with 2 internal shutoff valves.
  • Page 4 Inadhect-vent (2-pipe) application, yoreflunace u ses a irfromoutside t hehome forcombustion and vents f luegas tothe outdoors. This type ofapplication will have 2pipes r unning f rom theflunace t othe outdoors. (See Fig.2.)Inthisapplication, the vent a nd ah- intake pipes must t el_ninate outside t hestructure and must n otbeobstructed in anyway. D onotblock o1obstruct ahopenings on flunace o 1spaces mound f lunace.
  • Page 5 WARNING: FIRE AND UNIT OPERATION HAZARD Failure to follow this warning could result in fire, personal injury/death or property damage. For proper and safe operation the furnace needs air for combustion and ventilation. Do not block or obstruct the openings on the furnace, air openings to the area in which the furnace is installed, and the space around the furnace.
  • Page 6: Steps For Starting Your Furnace

    WARNING: FIRE HAZARD Failure to follow this warning could result in a fire or explosion, and personal injury/death or property damage. Should the gas supply fail to shut off or if overheating occurs, turn off the manual gas valve to the furnace BEFORE turning off the electrical supply.
  • Page 7 9. Open external manual gas valve. (See FI_. 15.) 10. Set the room thelrnostat to a temperature slightly above room temperature. (See FI_. 16.) This wilt automatically signal the furnace to start. © 11. When the fm_ace receives the sta11signal, the hot sm-titce igniter at the main btu_ers is automatically heated for 15 to 20 sec. When the microprocessor conm31verifies that there is sufficient heat to ignite, the gas valve pelmits gas to flow to the main bmners.
  • Page 8: Performing Routine Maintenance

    6. Replace main furnace door. (See Fig. 13.) 7. If the furnace is being shut down because of a malfunction, call your dealer as soon as possible. CAUTION: UNIT AND PROPERTY DAMAGE Failure to follow this caution may result in damage to the furnace and other property damage.
  • Page 9 Remove air filter fi_om flu_nace. • AIR FILTER(S) LOCATED IN END OF FURNACE: a. Slide air filter retainer sideways until it is fiee of latch. (See Fig. 24.) b. Slide air filter out of flunace. (See Fig. 25.) • AIR FILTER LOCATED IN SIDE OF FURNACE: a.
  • Page 10: Combustion Area And Vent System

    If your furnace ah filter needs to be replaced, be sme to use a factory authorized filter of the same size that was originally supplied. Use the fl_rnace air filter table and compare your furnace size with the propel filter size. FURNACE AIR FILTER TABLE...
  • Page 11 3. Inspect the combustion-air and vent PVC pipes for sags, holes, cracks, water leaks, blockage or disconnections. Horizontal portions of vent pipe must slope downward toward furnace. -\ j UPFLOW DOWNFLOW 4. Reinstall burner enclosure flont. 5. If your furnace is fiee of the above conditions, replace main furnace door and tmn on electrical and gas supplies to the furnace.
  • Page 12: A Check-Up Checklist

    8. Remove flmnel and robe from inducer housing and replace diain connection cap and clamp. 9. Replace main turnace door. (See Pig. 29.) 10. 15opytene glycol need not be removed before restmting fllrnace. A CHECK-UP CHECKLIST Your flu_ace represents an important investment in your family's comtSrt...
  • Page 13: Installation

    IF FURNACE FAILS TO OPERATE: Follow this checklist step by step, advancing to the next step only if flunace tails to start. • Check thelanostat tbr proper temperattue. Is thermostat set above room temperattue? • Is thermostat set on HEAT'? •...
  • Page 16 Heating & Cooling Cancels: OG-PG9M-07 Printed in U.SA. (© 2005 Payne Heating & Cooling, Box 70, Indianapolis, IN 46206 Catalog No. OG-PG9MAB-01 8-05...

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