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COZY BBT54 Installation And Operation Instructions Manual

Direct vent gas baseboard heater

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MODEL
NUMBERS
NAT. GAS
L.R GAS
BBT53
BBT54
BBT103
BBT104
INSTALLER MUST LEAVE THESE INSTRUCTIONS
WITH THE CONSUMER, HAVE THEM COMPLETE,
AND RETURN THE WARRANTY CARD.
WARNING:
If the information in these instructions are
not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flalrunable vapors
and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
hnmediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the
fire department.
INSTALLATION
AND SERVICE MUST BE PER-
FORMED BY A QUALIFIED
INSTALLER,
SERVICE AGENCY OR THE GAS SUPPLIER.
This appliance must be connected to an
electrical ground.
WARNING:
CONNECT
TO 115V ELECTRICAL
POWER
SUPPLY.
DO NOT CONNECT
TO 220V
POWER
SUPPLY.
U.S. PATENT
#
5253635
WARNING:
Operation of this furnace without the properly installed, factory furnished vent system could
result in Carbon Monoxide
(CO) poisoning
and possible death. For your safety, this furnace and the vent
system should be inspected at least annually by a qualified service person.
May be installed in an aftermarket, permanently located, manufactured home (mobile home) where not
prohibited by local codes. See owner's manual for details. This appliance is not convertible for use with other
gases, unless a certified kit is used.
hiS unit is not approved for installation in greenhouses, or environments involving dusty, wet,
rrosive, or explosive conditions.
Such conditions will invalidate the warranty and may create unsafe
nditions.
OTE: Obstruction
in the vent exhaust tube or air intake tube due to insects, small animals, debris,
c. will prevent the heater from operating but DOES NOT constitute a warranty issue.

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Summary of Contents for COZY BBT54

  • Page 1 MODEL NUMBERS INSTALLER MUST LEAVE THESE INSTRUCTIONS NAT. GAS L.R GAS WITH THE CONSUMER, HAVE THEM COMPLETE, BBT53 BBT54 AND RETURN THE WARRANTY CARD. BBT103 BBT104 WARNING: If the information in these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 2 State of Massachusetts requires that installation service of a gas appliance be performed by a plumber or gas fitter licensed in the Commonwealth of Massachusetts. CONTENTS Introduction ........Wiring Diagram ......... Specifications and Dimensions ....Removing Main Burner ......Safety Rules ........Proper Burner Flame ......
  • Page 3 SAFETY RULES The Direct Vent Gas Baseboard Heater and its components meet all applicable safety standards when installed as directed in this manual. For sate installation and operation of your Direct Vent Gas Baseboard Heater, read all these instructions before you begin. Failure to follow them exactly will void your warranty and may present a fire hazard. Improper installation, adjustment,...
  • Page 4 CLEARANCES CLEARANCES TO COMBUSTIBLES If the heater is installed directly CLEARANCE COMBUSTIBLE on carpeting, tile or other com- Floor ........0 Inches (0 cm) bustible material other than 0 Inches (0 cm) Right Side ......wood flooring, the heater shall Left Side ........
  • Page 5 CLEARANCES-CONT'D. RESIDENTIAL GARAGE INSTALLATION: Gas utilization equipment in residential garages shall be in- stalled so that all burners and burner ignition devices are located not less than 18 inches [46 cm] above the floor. Unit should be located or protected so it is not subject to damage by a moving vehicle. Use care in selecting a good location within the garage.
  • Page 6 OPTIONAL KITS For special installation applications and modifications, the following kits are available from your local dealer. To ensure safe, efficient operation of your Direct Vent Gas Baseboard be sure to use only authorized kits. Table 1: S )ecial adaptation and modification kits available for use with the Direct Vent Baseboard Heaters. MODEL # DES(.RIPTION CONTENTS...
  • Page 7 INSTALLATION - Cont'd. STEP ROUGH IN GAS SUPPLY- (See Figure 3) Select the bottom, rear or right side to bring the t:actory supplied flexible gas line assembly out of the heater. The valve must be connected only by means of a pipe union of the ground joint type. Mr.
  • Page 8 CUT THE AIR INTAKE 1-1/2" LONGER THAN THE WALL THICKNESS (Do not BASEBOARD HEATER EXHAUST AIR INTAKE TUBE END, USE THE CUT-OFF SECTION FROM THE AIR EXTERIOR WALL INTAKE TUBE AS A GUIDE (Do not cut to less than 7-1/2") FIGURE FIGURE BASEBOARD...
  • Page 9 INSTALLATION - Cont'd. STEP INSTALLING THE BASEBOARD HEATER Use only factory supplied parts. Do not modify in any way. Using a measuring tape, measure the thickness of the wall. See Figure 5. Using a tube cutter, cut the air intake pipe 1.5" [3.8 cm] longer than the wall thickness (no less than 5-1/2").
  • Page 10 INSTALLATION - Cont'd. 24 V. Thennostat When wiring more than one baseboard heater to a single thermostat, the baseboard heaters must be wired in PARALLEL. When wiring more than one baseboard heater to a single 24 VAC thermostat, the baseboard heaters must be hard wired in parallel.
  • Page 11 FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. This appliance does not have a pilot. It is • If you cannot reach your gas supplier, call equipped with an ignition device which the fire department.
  • Page 12 GAS CONVERSION The gas control valve supplied on this heater is field convertible. CAUTION: A qualified installer or service agency must perform any conversion of this gas control valve. CONVERSION INSTRUCTIONS 1. Remove the converting seal cap. See Figure A. WARN1NG: Do not remove or tamper with any other valve components.
  • Page 13 PROPER BURNER FLAME BURNER The burner flame may be observed through the sight glass located in the burner box cover. See Figure 11. A proper flame will have a dark blue inner mantle, with a lighter blue outer mantle that extends from the burner into the heat •...
  • Page 14 WIRING If any of the original wire supplied with heater has to be replaced, it must be replaced with type 105 Degree C wire or its equivalent. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.
  • Page 15 SEQUENCE OF OPERATION 15 Sec. 20 Sec Spark Ignition inducer S_ ffcb Closes _al_e opens [hermostat [ nergized flo\_ to buulel satisfied [(Ventor Motor) (Fal_ Pro'_ed) [ ockout a{ker 3 attempts STEP Thermostat calls for heat. Inducer turns on. Pressure switch closes.
  • Page 16 VENT RISER VRK5/10 MOUNTING PLATE_ NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only. Use only factory supplied kit and components. WARNING: DO NOT INSTALL IN WINDOW WELL MOUNTING HOLES BELOW GRADE...
  • Page 17 SIDE VALVE CONCEALER KIT- SVCK5/10 NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only. Use only factory supplied kit and components. STEP1. With the offset up and out from the wall, place the mounting bracket flush to the fight side of the heater cabinet.
  • Page 18 BOTTOM VALVE CONCEALER KIT - BVCK5/10 NOTE: This kit has been designed and cel_ified for use with a Cozy gas baseboard heater only. Use only factory supplied kit and components. STEP 1. Place the mounting plate against the wall and flush with the bottom of the gas baseboard heater.
  • Page 19 VENT WEATHER SEAL KIT - VWSK5/10 NOTE: This kit has been designed and certified for use with a Cozy gas baseboard heater only. Use only factory supplied kit and components. See Figure 1 for parts list of Vent Weather Seal Kit.
  • Page 20 VENT WEATHER SEAL KIT - Cont'd. Weather Seal - Apply Lubricant PVCWalt Sleeve Wall Thickaless _ 8"_1 Pipe Weather Plug PVC PUllStrap Seal 7/8" Longer PVCPull Than Wall Strap (2) Thickness O-Ring FIGURE 2 FIGURE Inside Outside Outside 4_,,_g_ Insid_ Wall Wall _-,-,...
  • Page 21 TROUBLE SHOOTING CHART SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION Flame too large 1. Defective operator section ofvatve. 1. Replace valve. 2. Burner orifice too large. 2. Check with local gas company for proper orifice size and replace. 3. If installed above 2,000 ft. 3.
  • Page 22 TROUBLE SHOOTING CONTROL BOARD TO IMPROVE DIAGNOSING AND SERVICING, THIS CONTROL MODULE IS EQUIPPED WITH A SELF-DIAGNOSING RED INDICATOR LIGHT. TO INDICATE STAND-BY MODE AND PROPER OPERATION, THIS LIGHT WILL REMAIN OFF. IF THERE SHOULD BE A MALFU2'_CTION, LIGHT WILL FLASH A VARYING NUMBER OF TRIES WITH A PAUSE BETWEEN EACH SERIES OF FLASHES.
  • Page 23 For prompt parts service, contact the wholesaler from which you purchased your Cozy heater. NOTE: Parts prices & schematic drawings on current models are shown at w_v.cozyheaters.com.
  • Page 24 For prompt parts service, contact the wholesaler from which you purchased your Cozy heater. NOTE: Parts prices & schematic drawings on current models are shown at _v.cozyheaters.com.
  • Page 25 IMPORTANT SAFETY BULLETIN ON YOUR GAS CONTROL PILOT LIGHT SYSTEM HEATING EQUIPMENT WHAT DON'T KNOW HURT YOU. Your pilot light system has been designed for safe and reliable operation. Although safety mechanisms are built-in, the potential for hazard exists. This information is intended to help you avoid these hazards. YOUR CONTROL PILOT...
  • Page 26 Cozy Gas Fired Counterflow Furnace 10 Years Cozy Gas Fired Counterflow Direct Vent Furnace 10 Years Cozy Gas Fired Mobile Home Direct Vent Furnace 10 Years Cozy Gas Fired Hi-Efficient Direct Vent Wall Furnace 10 Years Cozy Gas Fired Direct Vent Baseboard Heater...

This manual is also suitable for:

Bbt103Bbt104Bbt53