Duerkopp Adler 540-100-1 Operating Instructions Manual
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Duerkopp Adler 540-100-1 Operating Instructions Manual

Duerkopp Adler 540-100-1 Operating Instructions Manual

Cnc double lockstitch buttonholer
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Download this manual See also: Instruction and Installation Manual
CNC-Doppelsteppstich-Knopflochautomat
CNC double lockstitch buttonholer
Aufstellanleitung / Installation Instructions
Postfach 17 03 51, D-33703 Bielefeld Ÿ Potsdamer Straße 190, D-33719 Bielefeld
Telefon +49 (0) 5 21/ 59 25-00 Ÿ Telefax +49 (0) 5 21/ 9 25 24 35 Ÿ www.duerkopp-adler.com
Ausgabe / Edition:
Änderungsindex
09/2009
Rev. index: 01.0
Bedienanleitung /
Serviceanleitung / Service Instructions
Printed in Federal Republic of Germany
540-100-1

Operating Instructions

1
2
3
Deutsch/Englisch
Teile-Nr.:/Part-No.:
0791 540001

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Summary of Contents for Duerkopp Adler 540-100-1

  • Page 1: Operating Instructions

    540-100-1 CNC-Doppelsteppstich-Knopflochautomat CNC double lockstitch buttonholer Bedienanleitung / Operating Instructions Aufstellanleitung / Installation Instructions Serviceanleitung / Service Instructions Postfach 17 03 51, D-33703 Bielefeld Ÿ Potsdamer Straße 190, D-33719 Bielefeld Deutsch/Englisch Telefon +49 (0) 5 21/ 59 25-00 Ÿ Telefax +49 (0) 5 21/ 9 25 24 35 Ÿ www.duerkopp-adler.com Ausgabe / Edition: Änderungsindex Teile-Nr.:/Part-No.:...
  • Page 2 Alle Rechte vorbehalten. Eigentum der Dürkopp Adler AG und urheberrechtlich geschützt. Jede, auch auszugsweise Wiederverwendung dieser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG verboten. All rights reserved. Property of Dürkopp Adler AG and copyrighted. Reproduction or publication of the content in any manner, even in extracts, without prior written permission of Dürkopp Adler AG, is prohibited.
  • Page 3 Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The instruction manual contains important information on how to operate the machine securely, properly and economically. Observation of the instructions eliminates danger, reduces costs for repair and down-times, and increases the reliability and life of the machine.

  • Page 4: General Safety Instructions

    General safety instructions The non-observance of the following safety instructions can cause bodily injuries or damages to the machine. 1. The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training. 2.

  • Page 5: Table Of Contents

    Contents Page: Foreword and general safety instructions Part 1: Operating Instructions Class 540-100-1 (Edition: 09/2009) Product description Designated use ..........Subclasses .
  • Page 6 Contents Page: Buttonhole programming Composition of a buttonhole ........Submenu programming (general view) .

  • Page 7: Product Description

    Product description The Dürkopp Adler 540-100-1 is a CNC double lockstitch buttonhole machine with stepping motor technology for the sewing of flat form linen button holes in light to medium weight material. Maximum buttonhole length is 65 mm and maximum buttonhole width is 6 mm (equipment dependent).

  • Page 8: Subclasses

    1.2 Sub classes 540-100-1 For the sewing of raised-form or flat-form linen buttonholes in light to middle weight material, with electronically driven thread tensioner. Buttonhole length max. 70 mm, buttonhole width max. 6 mm. A knife for all cut lengths. Technical data Machine head: Class 540-100-1...

  • Page 9: Operating The Machine Head

    Operating the machine head 3.1 Needle threading Caution: Danger of injury ! The needle should only be threaded when the sewing automat is switched off. - Thread needle according to diagram 540-100-1 540-100...

  • Page 10: Winding The Hook Thread

    3.2 Winding the hook thread Threading the hook thread is independent of sewing operation. – Put the thread on the thread stand. – Thread the hook as shown in the picture. – Put the empty bobbin onto the bobbin winder 1. –...
  • Page 11 Threading the bobbin – Place the full bobbin in the bobbin housing top, whereby the bobbin has to turn in anti-clockwise direction when the hook threader is pulled. – Pass the hook thread through the slit 6 and under the spring. –...

  • Page 12: Changing The Needle

    3.4 Changing the needle Caution: Danger of injury ! Switch off at main power switch ! Only change the needle when the sewing automat is switched off ! – Loosen screw 1. – Pull needle form the needle bar. – Insert the new needle to the stop in the bore of the needle bar.

  • Page 13: Changing The Knife

    3.5 Changing the knife Caution: Danger of injury ! Switch off at main power switch ! Only change the knife when the sewing automat is switched off ! CAUTION ! Ensure that the lifted basket has a minimum distance of 1mm between the upper thread scissors and the bottom knife edge.

  • Page 14: Checking The Knife Height

    3.6 Checking the knife height Rule: The knife point is needed only when diving into the material. The knife point should not leave the throat plate during the cutting procedure. CAUTION ! Ensure that the lifted basket has a minimum distance of 1mm between the upper thread scissors and the bottom knife edge.

  • Page 15: Thread Tension (540-100)

    3.7 Thread tension (540-100) Thread tension 1 The tension serves the purpose of sewing flat-form tacks and buttonhole seams. The tension is always effective and opens only with thread cutting. Thread tension 2 The thread tension can be switched on and off. The complete tension of thread tension 1 and thread tension 2 generate raised-form tacks and buttonhole seams.
  • Page 16 Notes:...

  • Page 17: Electronic Thread Tension (540-100-1)

    3.8 Electronic thread tension (540-100-1) Setting or altering the thread tension values – Switch on the machine. – Display the main menu. Select the menu item “Thread tension” using the p and q keys – and confirm by pressing “OK”. Explanation Seam [%] : value (e.g.

  • Page 18: Regulating The Sewing Basket Lifting Height

    3.9 Regulating the sewing basket lifting height CAUTION ! Ensure that, – a distance of at least 1 mm lies between top thread cutter and the knife bottom edge of the lifted basket – the knife point does not protrude out of the basket bottom. Factory setting for the basket lifting height is 12 mm.

  • Page 19: Control Panel And Control Unit

    Control panel and control unit In this operating manual only the functions of the keys and the parameter changes that the operator can make are listed. 4.1 Control panel Through the operating panel the control is programmed and the functions for the respective seams are set. This occurs partly through direct pressing of the corresponding key or through parameter adjustment.

  • Page 20: Control Panel Elements

    4.1.1 Control panel elements Function When no input panel is activated: – Change to the higher level menu. – In the main menu, change between the buttonhole programs within a sequence. When an input panel is activated: – Change between the digits tenths, units and tens. –...

  • Page 21: Changing Parameter Values

    4.2 Changing parameter values 4.2.1 Numerical values Numerical values can be altered in the following ways: With the arrow keys ñ and ò choose the line in which the value – needs to be changed. – Press the OK key. The curser blinks under the position of the value to be changed.

  • Page 22: Main Menu

    4.3 Main menu Symbol Parameter Meaning Buttonhole number Selection of the buttonhole to be sewn - Program number 1 to 50 contains buttonhole programs. Program number 51 and 52 contain free contour sewing programs. - The preprogrammed form of the chosen buttonhole is shown in the left half of the display.

  • Page 23: Hook Thread Monitoring

    4.4 Hook thread monitoring Hook thread monitoring mode of operation: Hook thread monitoring is carried out by counting the buttonholes. With the insertion of a full bobbin the hook thread counter is set to a predetermined value. This value is subtracted by one with each complete cycle.

  • Page 24: Soft Start On /Off

    Hook thread counter on and off N7.3 The function of the hook thread counter is either switched on or off. Select the relevant line with the ñ and ò keys. – – Press the OK-key. Select the parameter On or Off by using the arrow keys ñ and ò. The –...

  • Page 25: Switching The Sequence Mode On / Off

    4.6.2 Switching the sequence mode on / off Switching the sequence mode on or off – Press the S-key. The control panel changes to the menu for the programming of buttonholes sequences. With the arrow keys ñ and ò select the relevant line –...

  • Page 26: Programming Of Sequences

    Select another buttonhole to be sewn within the sequence Selection between the different programmed buttonholes is always possible when the sewing menu is displayed Press the arrow keys ï or ð. – The next or previous buttonhole is selected within the displayed sequence.

  • Page 27: Adding A Buttonhole At The End Of A Sequence

    4.7.2 Adding a buttonhole at the end of a sequence – Select the last line “Buttonhole X: 0" in the programmed buttonhole sequence with the arrow keys ñ and ò. – Press the OK-key. – Select the desired buttonhole program (1 to 50) with the arrow keys ñ...

  • Page 28: Buttonhole Programming

    Buttonhole programming 5.1 Composition of a buttonhole...
  • Page 29 First bartack First bartack to be sewn in connection to the leading buttonhole seam Final bartack Final bartack in connection to the trailing buttonhole seam Leading buttonhole Buttonhole seam from sewing start to the first seam bartack Trailing buttonhole Buttonhole seam between first bartack and seam final bartack Buttonhole width...

  • Page 30: Submenu Programming (General View)

    5.2 Submenu program (general view) Intermediate material width: Input Stitch distance buttonhole seam: Input Buttonhole width: Input Buttonhole seam tension: Selection Cutting: Selection Length in front of the cut: Input Length behind the cut: Input Cut correction x: Input Correction right side: Input First bartack type: Selection Bartack stitch distance: Input Buttonhole number: Selection...

  • Page 31: Parameter Programming Mode

    5.3 Parameter programming mode Buttonhole number Selection of the buttonhole number 1 … 50 Cut length 6.0 … 65.0 mm Speed Dependent on buttonhole 200 … 4000 RPM Buttonhole seam Select the submenu for the selection of parameter buttonhole seam parameters Starting variants Selection of the sewing start variants A,B,C,D...

  • Page 32: Adjusting The Cut Length

    5.4 Adjusting the cut length Correcting the buttonhole length (Cut length). The adjustment is possible in both, the main menu and programming mode. Select the line “cut length” in the main menu with the arrow keys ñ – and ò –...

  • Page 33: Setting Buttonhole Seam

    5.6 Setting buttonhole seam In the program menu “Buttonhole seam” Select program menu Buttonhole seam – Press the P-key. Select the line “Buttonhole seam” with the arrow keys ñ and ò. – – Press the OK-key. Select the relevant line with the arrow keys ñ and ò. –...

  • Page 34: Setting Bartack

    5.7 Setting bartack 5.7.1 Selectable bartack types Cross tack (horizontal) bottom Round tack (to the middle point) bottom Taper tack bottom Round tack (horizontal) bottom Cross tack (vertical) bottom Cross tack (divided) bottom Eye tack bottom Simple tack (bartack) always together bottom The upper and lower tacks of the tack types A to G can be freely combined e.g.

  • Page 35: Programming Menu "Bartack

    5.7.2 Programming menu “Bartack” Select programming menu “Bartack” – Press the P-key. – Select line “upper tack” or “lower tack” with the arrow keys ñ and ò. – Press the OK-key. Select the desired parameter with the arrow keys ñ and ò. –...
  • Page 36 P6.1/ P7.1 A cross tack(horizontal) , F Cross tack (divided) Tack stitch distance 0.2 ... 1.0 mm Distance in the y-axis of a double stitch. P 6.2/ P 7.2 Tack length 0.6 ... 6.0 mm Length of the tack in the y-axis. The input of P 6.3/ P 7.3 parameter P7.3 is only possible when the top and bottom tack types are not similar!
  • Page 37 P6.1/ P7.1 E Cross tack (vertical) Tack stitch distance 0.2 ... 1.0 mm Distance in the y-axis of a double stitch P 6.2/ P 7.2 Tack length 0.6 ... 6.0 mm Length of the tack in the y-axis. The input of P 6.3/ P 7.3 parameter P7.3 is only possible when the top and bottom tack types at are not similar!

  • Page 38: Knitwear Mode

    6. Knitwear mode Use the knitwear mode when stretchable material is to be sewn. In the knitwear mode buttonholes are seamed several times in order to ensure a higher stability. It is possible to combine a straight basting stitch with a following single or double zigzag.

  • Page 39: Selecting Or Switching Off Knitwear Mode

    6.1 Selecting or switching off knitwear mode Select knitwear mode – Press the P-key. Select the parameter “Knitwear” with the arrow keys ñ and ò. – – Press the OK-key. Select the setting “on” with the arrow keys ñ and ò. –...

  • Page 40: Submenu Basting Stitch

    6.2 Submenu basting stitches Seam cycles 0 / 1 Number of the basting stitch seam cycles P9.1 Stitch length P 9.2 0.3 … 3.0 mm Stitch length of the basting stiches Thread tension Value of the tread tension for basting stitches. P 9.3 0...100% This parameter can only be selected when...

  • Page 41: Sewing Procedure

    Sewing procedure 7.1 Normal sewing procedure Switching on of the automat – Check on the maintenance unit that an air pressure of 6 bar is present. – Switch on the main switch of the automat. – The machine software will be loaded. –...
  • Page 42 – Hook and needle thread can now be threaded or checked. – Further measures according to the thread breakage modes Method A, B or C preset in the technician level (see thread breakage mode). – By pressing the ESC-key the thread breakage mode can be ended. The automat references, the sewing basket is lifted and the material is released.

  • Page 43: Error Messages

    Error messages Number Error position Description Cause Error elimination 1052 Sewing motor Overcurrent - Sewing motor cable - Check sewing motor cable - Sewing motor - Check sewing motor - Control - Check control 1053 Sewing motor Overvoltage Mains too high - Check mains voltage 1055 Sewing motor...
  • Page 44 Number Error position Description Cause Error elimination 2158 Step motor Speed - Step motor - Check step motor x-axis - Control - Check control 2201 Step motor Referencing - Reference switch - Check reference switch y-axis timeout - Step motor - Check step motor - Control - Check control...
  • Page 45 Number Error position Description Cause Error elimination 4304 Memo-Dongle Wrong type Boot-Dongle is inserted Use Memo-Dongle 4307 Memo-Dongle Wrong class Dongle of the wrong Insert correct Dongle class was inserted Format the Dongle 5101 Contour data- EEPROM not - Control - Check control administration initialized...

  • Page 46: Maintenance

    Maintenance 9.1 Cleaning and inspection Check air pressure and adjust – The operating pressure is 6 bar. – Turn screw 1 to adjust pressure Reduce pressure: Turn screw 1 anti-clockwise. Increase pressure: Turn screw 1 clockwise. Scheduled maintenance Explanation Operating hours Places to be cleaned particularly: Machine head...

  • Page 47: Oil Lubrication

    9.2 Oil lubrication Caution: Danger of injury ! Oil can cause skin eruption. Avoid protracted contact with the skin. In the event of contact, thoroughly wash the affected area. ATTENTION ! The handling and disposal of mineral oils is subject to legal regulations.
  • Page 48 Notes:...

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