Bryant 558D Installation, Start-Up And Service Instructions Manual

Single package rooftop electric heating/electric cooling units sizes 036-072 3 to 6 tons
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IMPORTANT - READ BEFORE INSTALLING
1. Read and become familiar with these installation in-
structions before installing this unit (see Fig. 1).
2. Be sure the installation conforms to all applicable local
and national codes.
3. These instructions contain important information for the
proper maintenance and repair of this equipment. Re-
tain these instructions for future use.
CONTENTS
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
I. Locate the Unit . . . . . . . . . . . . . . . . . . . . . . . 3
II. Unit Duct Connections . . . . . . . . . . . . . . . . . . 3
III. Rig and Place Unit . . . . . . . . . . . . . . . . . . . . . 3
IV. Field Connections . . . . . . . . . . . . . . . . . . . . . 6
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-28
CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . 28
I. Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-31
I. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
II. Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . 29
III. Condenser Fan Adjustment . . . . . . . . . . . . . . . 29
IV. Refrigerant Charge . . . . . . . . . . . . . . . . . . . . . 30
V. Replacement Parts . . . . . . . . . . . . . . . . . . . . . 30
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . 32-35
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . CL-1

SAFETY CONSIDERATIONS

Recognize safety information. This is the safety-alert sym-
bol (
). When you see this symbol on the unit and in in-
structions or manuals, be alert to the potential for personal
injury.
Understand the signal words - DANGER, WARNING, and
CAUTION. These words are used with the safety-alert sym-
bol. Danger identifies the most serious hazards which will
result in severe personal injury or death. Warning indicates
a condition that could result in personal injury. Caution is
used to identify unsafe practices which would result in minor
personal injury or product and property damage.
installation, start-up and
service instructions
SINGLE PACKAGE ROOFTOP
ELECTRIC HEATING/ELECTRIC COOLING UNITS
Page
Cancels: II 558D-36-4
WARNING: Before performing service or mainte-
nance operations on unit, turn off main power switch
to unit. Electrical shock could cause personal injury.
1. The power supply (volts, phase, and hertz) must corre-
spond to that specified on unit rating plate.
2. The electrical supply provided by the utility must be suf-
ficient to handle load imposed by this unit.
3. Refer to Locate the Unit section on page 3 and Fig. 2 for
locations of electrical inlets, condensate drain, duct con-
nections and required clearances before setting unit in
place.
4. This installation must conform with local building codes
and with NEC (National Electrical Code) or NFPA
(National Fire Protection Association) 54 TIA-54-84-1.
Refer to Provincial and local plumbing or wastewater
codes and other applicable local codes.
5. Approved for outdoor installation on wood flooring or on
class A, B, or C roof covering materials.

INSTALLATION

Unit is shipped in the vertical airflow configuration (see
Fig. 1). To convert to horizontal discharge, remove horizontal
duct opening covers. Using the same screws, install covers
with insulation-side down (facing outside) over vertical duct
openings on the unit. Seals around duct openings must be
tight.
All units can be connected into existing duct systems that are
properly sized and designed to handle an airflow of 300 to
500 cfm per each 12,000 Btuh of rated cooling capacity.
NOTE: When installing any accessory item, see the manu-
facturer's installation instructions packaged with the acces-
sory. A qualified installer or agency must use only factory-
authorized kits or accessories when modifying this unit.
Fig. 1 - Typical Unit
558D
Sizes 036-072
3 to 6 Tons
II 558D-36-5
2/1/99

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Summary of Contents for Bryant 558D

  • Page 1: Table Of Contents

    installation, start-up and 558D service instructions Sizes 036-072 3 to 6 Tons SINGLE PACKAGE ROOFTOP ELECTRIC HEATING/ELECTRIC COOLING UNITS Cancels: II 558D-36-4 II 558D-36-5 2/1/99 IMPORTANT — READ BEFORE INSTALLING WARNING: Before performing service or mainte- 1. Read and become familiar with these installation in- nance operations on unit, turn off main power switch structions before installing this unit (see Fig.
  • Page 2 *Indicates horizontal center of gravity. †Indicates vertical center of gravity. NOTES: 1. Dimensions in [ ] are in millimeters. Center of gravity. Direction of airflow. 4. Ductwork to be attached to accessory roof curb only. 5. Minimum clearance (local codes or jurisdiction may prevail): a.
  • Page 3: Locate The Unit

    I. LOCATE THE UNIT IMPORTANT: The gasketing of the unit to the roof curb is critical for a watertight seal. Install gasket with the roof curb A. Clearance as shown in Fig. 4. Improperly applied gasket can also result Maintain clearance around and above unit to provide mini- in air leaks and poor unit performance.
  • Page 4 NOTES: ROOF CURB 1. Roof curb accessory is shipped unassembled. ‘‘A’’ UNIT SIZE ACCESSORY 2. Insulated panels. 3. Dimensions in [ ] are in millimeters. CRRFCURB001A00 4. Roof curb: galvanized steel. [356] 558D036-072 5. Attach ductwork to curb. (Flanges of duct rest on CRRFCURB002A00 curb.) [610]...
  • Page 5 Table 1 — Specifications BASE UNIT 558D NOMINAL CAPACITY (tons) OPERATING WEIGHT (lb) Unit Durablade Economizer PARABLADE Economizer Roof Curb COMPRESSOR TYPE Reciprocating Reciprocating Reciprocating Scroll Quantity Oil (oz) REFRIGERANT TYPE R-22 Operating Charge (lb-oz) 7-11 CONDENSER COIL Enhanced Copper Tubes, Aluminum Lanced Fins Rows...Fins/in.
  • Page 6: Field Connections

    To use the bottom drain connection for a roof curb installa- tion, relocate the factory-installed plug from the bottom con- nection to the side connection. See Fig. 7. The piping for the condensate drain and external trap can be completed after the unit is in place.
  • Page 7 Fig. 7 — Internal Trap Condensate Drain Fig. 9 — Location of Coil Area Not to be Drilled C. Electrical Connections WARNING: The unit cabinet must have an uninter- rupted, unbroken, electrical ground to minimize the pos- sibility of personal injury if an electrical fault should occur.
  • Page 8 The field-supplied disconnect switch box may be mounted on Control Voltage Connection the unit’s end panel or on the corner post. Mount disconnect Install a factory-approved room thermostat. Locate the ther- box on the left side of the rating plate when mounting on the mostat on an inside wall in the space to be conditioned where unit’s end panel.
  • Page 9 CONTROL BOX LOW-VOLTAGE EVAPORATOR ACCESS PANEL ACCESS PANEL FAN ACCESS PANEL UNIT DISCONNECT (NOT SHOWN) CONDENSER END PANEL (HIDDEN) KNOCKOUT OPENING FIELD CONTROL WIRING RACEWAY POWER WIRING POWER WIRING RACEWAY LOW-VOLTAGE WIRING (HIDDEN) SIDE PANEL ACCESS PANEL (HIDDEN) CONNECTION Fig. 13 — Low-Voltage Location REFRIGERANT SERVICE FILTER PORT ACCESS PANEL...
  • Page 10 Table 2 — Electrical Data VOLTAGE COMPR DISCONNECT ELECTRIC HEAT* POWER SUPPLY UNIT NOMINAL RANGE (each) SIZE** 558D V-PH-Hz TYPE Nominal kW MOCP† — — 25.3/ 25.3 35/ 35 24/ 24 97/ 97 3.3/ 4.4 15.9/18.3 25.3/ 26.4 35/ 35 24/ 24 97/ 97 4.9/ 6.5...
  • Page 11 Table 2 — Electrical Data (Cont) VOLTAGE COMPR DISCONNECT ELECTRIC HEAT* POWER SUPPLY UNIT NOMINAL RANGE (each) SIZE** 558D V-PH-Hz TYPE Nominal kW MOCP† — — 43.3/ 43.3 60/ 60 42/ 42 159/159 4.9/ 6.5 23.5/27.1 43.3/ 43.3 60/ 60 42/ 42 159/159 6.5/ 8.7...
  • Page 12 D. Accessory Installation At this time, any required accessories should be installed on the unit. Control wiring information is provided in the unit wiring diagram. Refer to Accessory Installation Instructions provided with accessory. E. Optional Outdoor-Air Damper Installation The outdoor-air hood and screen are attached to the basepan at the bottom of the unit for shipping.
  • Page 13 F. Optional Durablade Economizer The optional economizer hood assembly is packaged and shipped in the filter section. Damper blades and control boards are installed at the factory and the economizer is shipped in the vertical position. NOTE: Horizontal discharge block-off plate is shipped with the air hood package.
  • Page 14 ECONOMIZER CONTROL BOARD BAROMETRIC RELIEF DAMPER ECONOMIZER PLUG ECONOMIZER MOTOR Example: Fig. 21 — Horizontal Durablade Economizer Installation Given: Negative Pressure ......0.2 in. wg (90 Degree Rotation) Outdoor Air .
  • Page 15 0.90 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0.10 0.00 Fig. 27 — Durablade Economizer Barometric Relief Damper Characteristics d. After installation is complete, calculate the mini- mum airflow across the economizer. To calculate the minimum airflow, the following data is needed: total cfm (cfm ), temperature of the total cfm (T temperature of the return air (T...
  • Page 16 Fig. 31 — Outdoor-Air Hood Installed On Unit Fig. 28 — PARABLADE Economizer Installed in Unit CONTROL POINT CONTROL F (C) APPROX. CURVE AT 50% RH 73 (23) 70 (21) 67 (19) 63 (17) Fig. 32 — Filter Installed on Outdoor-Air Hood 0.90 0.80 0.70...
  • Page 17: Pre-Start-Up

    PRE-START-UP START-UP I. HEATING SECTION START-UP AND ADJUSTMENTS WARNING: Failure to observe the following warn- ings could result in serious personal injury: CAUTION: Complete the required procedures given 1. Follow recognized safety practices and wear pro- in Pre-Start-Up section on this page before starting unit. tective goggles when checking or servicing refrig- Do not jumper any safety devices when operating the unit.
  • Page 18: Cooling Section Start-Up And Adjustments

    II. COOLING SECTION START-UP AND ADJUSTMENTS 3. The suction pressure should drop and the discharge pres- sure should rise, as is normal on any start-up. CAUTION: Complete the required procedures given If the suction pressure does not drop and the discharge pres- in the Pre-Start-Up section on page 17 before starting sure does not rise to normal levels: the unit.
  • Page 19: Indoor Airflow And Airflow Adjustments

    of cooling is satisfied, the compressor and OFM will be deen- to the compressor contactor and stops the compressor. When ergized. The damper position will be determined by the supply- the pressure reaches 22 psig, the switch resets and the com- air temperature.
  • Page 20 Table 4 — Motor Data MAXIMUM MAXIMUM MAXIMUM UNIT EVAPORATOR-FAN UNIT CONTINUOUS OPERATING 558D MOTOR VOLTAGE BHP* WATTS* DRAW 208/230 208/230 1.00 1000 208/230 208/230 1.00 1000 208/230 1.20 1340 1750 208/230† 208/230** 2120 208/230 2.40 2120 LEGEND Bhp — Brake Horsepower *Extensive motor and electrical testing on these units ensures that the full range of the motors can be utilized with confidence.
  • Page 21 Table 6 — 558D036 Air Delivery — Vertical Discharge Units (Alternate Motor) ALTERNATE BELT DRIVE MOTOR External Static Pressure (in. wg) AIRFLOW (Cfm) Watts Watts Watts Watts Watts Watts Watts Watts 1000 1039 1100 1013 1068 1200 1045 1090 1300 1047 1075 1122...
  • Page 22 Table 8 — 558D048 Air Delivery — Vertical Discharge Units (Alternate Motor) ALTERNATE BELT DRIVE MOTOR External Static Pressure (in. wg) AIRFLOW (Cfm) Watts Watts Watts Watts Watts Watts Watts Watts 1200 1008 1300 1029 1400 1052 1500 1001 1076 1600 1023 1100...
  • Page 23 Table 10 — 558D060 Air Delivery — Vertical Discharge Units (Alternate Motor) ALTERNATE BELT DRIVE MOTOR External Static Pressure (in. wg) AIRFLOW (Cfm) Rpm Watts Rpm Watts Rpm Watts Rpm Watts Rpm Watts Rpm Watts Rpm Watts Rpm Watts Rpm Watts Rpm Watts 1500 1072 1153...
  • Page 24 Table 12 — 558D036 Air Delivery — Horizontal Discharge Units (Standard Motor) STANDARD DIRECT DRIVE MOTOR Low Speed High Speed AIRFLOW (Cfm) 208 v 230, 460, 575 v 208 v 230, 460, 575 v Watts Watts Watts Watts 0.72 0.75 0.73 0.76 1000...
  • Page 25 Table 14 — 558D048 Air Delivery — Horizontal Discharge Units (Standard Motor) STANDARD DIRECT DRIVE MOTOR Low Speed High Speed AIRFLOW (Cfm) 208 v 230, 460, 575 v 208 v 230, 460, 575 v Watts Watts Watts Watts 1200 0.93 0.97 1.04 1.09...
  • Page 26 Table 16 — 558D060 Air Delivery — Horizontal Discharge Units (Standard Motor) STANDARD DIRECT DRIVE MOTOR Low Speed Medium Speed High Speed AIRFLOW (Cfm) 208 v 230, 460, 575 v 208 v 230, 460, 575 v 208 v 230, 460, 575 v Watts Watts Watts...
  • Page 27 Table 18 — 558D072 Air Delivery — Horizontal Discharge Units (Standard Motor) STANDARD BELT DRIVE MOTOR External Static Pressure (in. wg) AIRFLOW (Cfm) Watts Watts Watts Watts Watts Watts Watts Watts Watts 1800 1019 1099 1178 1031 1249 1182 1316 1353 1382 1526...
  • Page 28: Care And Maintenance

    Whenever the evaporator fan is energized (during heating, I. AIR FILTER cooling or continuous fan), 24-v power is on terminal IFO on CAUTION: Never operate the unit without a suit- the economizer or two-position damper control board. The able air filter in the return-air duct system. Always re- damper motor will be energized with 12-vdc power and the place the filter with the same dimensional size and type damper will drive open until SW3 on the damper is deacti-...
  • Page 29: Lubrication

    Fig. 37 — Propping Up Condenser Coil Top Cover CONDENSER Fig. 36 — Condenser Coil Cleaning Two-Row Coils (size 072) NOTE: Save all screws removed in this section. The screws must be used when reinstalling the equipment. 1. To access 2-row coils, remove screws securing condenser- fan grille to condenser coil top cover.
  • Page 30: Refrigerant Charge

    IV. REFRIGERANT CHARGE D. Refrigerant Leaks Amount of refrigerant charge is listed on unit nameplate (also Proceed as follows to repair a refrigerant leak and to charge refer to Table 1). Unit panels must be in place when unit is the unit: operating during charging procedure.
  • Page 31: Service

    Fig. 40 — Cooling Charging Chart; 558D036 Fig. 42 — Cooling Charging Chart; 558D060 Fig. 41 — Cooling Charging Chart; 558D048 Fig. 43 — Cooling Charging Chart; 558D072 —31—...
  • Page 32: Troubleshooting

    TROUBLESHOOTING Refer to Tables 19-21 and Fig. 44 for Troubleshooting information. Table 19 — Cooling Troubleshooting PROBLEM CAUSE REMEDY Power failure. Call power company. Fuse blown or circuit breaker tripped. Replace fuse or reset circuit breaker. Defective thermostat, contactor, transformer, or Replace component.
  • Page 33 Table 20 — Durablade Economizer Troubleshooting PROBLEM CAUSE REMEDY Damper does not Indoor (evaporator) fan is off. 1. Check to ensure that 24 vac is present at terminal C1 on the IFC or that open. 24 vac is present at the IFO terminal. Check whether 24 vac is present at PL6-1 (red wire) and/or PL6-3 (black wire).
  • Page 34 Table 21 — PARABLADE Economizer Troubleshooting PROBLEM CAUSE REMEDY Damper does not Evaporator fan not on. Check wiring between G on connection board and indoor (evaporator) fan open. contactor. No power to economizer 1. Disconnect power at TR and TR1. Disconnect jumper across P and P1. motor.
  • Page 35 LEGEND — Adjustable Heat Anticipator — Limit Switch (Manual Reset) NOTES: Field Splice — Contactor, Compressor — Motor 1. If any of the original wire furnished must be replaced, it must be — Capacitor — Outdoor Air Thermostat replaced with type 90 C wire or its equivalent. Marked Wire —...
  • Page 38 Course descriptions and schedules are in our catalog. CALL FOR FREE CATALOG 1-800-962-9212 [ ] Packaged Service Training [ ] Classroom Service Training Copyright 1999 Bryant Heating & Cooling Systems CATALOG NO. 5355-802...
  • Page 40: Start-Up Checklist

    PRESSURES REFRIGERANT SUCTION PSIG REFRIGERANT DISCHARGE PSIG VERIFY REFRIGERANT CHARGE USING COOLING CHARGING CHARTS ON PAGE 31 VERIFY THAT 3-PHASE SCROLL COMPRESSOR IS ROTATING IN CORRECT DIRECTION (558D072 ONLY) Copyright 1999 Bryant Heating & Cooling Systems CL-1 CATALOG NO. 5355-802...

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