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Jayco JAY SERIES Owner's Manual

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Model Year 2006
Camping Trailer
Owner's Manual

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  • Page 1 www.jayco.com Model Year 2006 Camping Trailer Owner’s Manual...
  • Page 2 WARNING: Read all instructions in this manual and component manufacturer supplied information before using your RV. This manual has been provided by Jayco, Inc. for the sole purpose of providing instructions concerning the operation and maintenance of this vehicle and its components. Nothing in this manual creates any warranty, either expressed or implied.
  • Page 3 YOUR NEW JAYCO IS YOUR PASSPORT TO A WHOLE WORLD OF NEW FRIENDS, CAMPING FUN AND TRAVEL ADVENTURE WHEN YOU JOIN THE THOUSANDS OF JAYCO FAMILIES WHO MAKE UP THE . . . JAYCO JAFARI INTERNATIONAL TRAVEL CLUB You will find us enjoying the friendship and fellowship of JAFARI CAMPING as we join our local area FLIGHTS at hundreds of weekend camp-outs all over North America each month .
  • Page 4 Yes, it’s for everyone with a JAYCO RV; young couples just starting out, families spending quality time together, the young at heart expanding their life experiences. Whether you belong to another camping club, have always traveled alone, or are just starting, don’t miss out on one of the most priceless benefits of being an RV family .

  • Page 5: Table Of Contents

    Table of Contents Welcome..........1 Warranty/Service.
  • Page 6 Table of Contents Hitch Height and Hitch Ball Specifications..... . . 30 The Hitching Procedure ....... . 30 The Safety Chain .
  • Page 7 Table of Contents To Use the Stove Outside ....... . 55 Connecting the Propane Line .
  • Page 8 Table of Contents Preparing to Travel Home........75 Departing Camp Checklist.
  • Page 9 Table of Contents Canopy ......... 88 Screen Room .
  • Page 10 Table of Contents NOTES Jay Series/Baja/Select Folding Camping Trailer...

  • Page 11: Welcome

    WELCOME Thank you for purchasing your Jayco Recreation Vehicle (RV) and welcome to the world of recreation vehicle travel. Your purchase of a Jayco RV allows you to enter this unique world of camping and leisure in a grand style. Your Jayco RV has been designed and engineered to offer many comforts of home to make your camping experience as enjoyable as possible.
  • Page 12 NOTES Jay Series/Baja/Select Folding Camping Trailer...

  • Page 13: Warranty/Service

    WARRANTY/SERVICE The following pages contain warranty information. It is our recommendation that you read through Jayco’s warranty and all other warranties. If there is any part which you do not understand, consult with your independent, authorized dealer, appropriate component part manufacturer or Jayco for further explanation.

  • Page 14: Towable Limited Warranty

    Warranty/Service Warranty/Service TOWABLE LIMITED WARRANTY WHAT AND WHO IS COV ERED The Jayco war ranty cov ers this rec re ational ve hi cle (“RV”), when used only for its in tended pur pose of rec re ational travel and camp ing, for two (2) years. The war ranty pe riod be gins on the date that the RV is de liv ered to the first re tail pur chaser by an in de pend ent, au tho rized dealer of Jayco, or, if the dealer places the ve hi cle in ser vice prior to re tail sale, on the date the RV is first placed in such ser vice.
  • Page 15 Warranty/Service HOW TO GET SER VICE To ob tain war ranty ser vice the owner must do all of the fol low ing: 1. No tify an in de pend ent, au tho rized dealer of Jayco, or Jayco, of the sub stan tial de fect in ma te rial or work man ship at - trib ut able to Jayco, within the war ranty cov er age pe riod des ig nated above;...
  • Page 16 Warranty/Service EVENTS DIS CHARG ING JAYCO FROM OB LI GA TION UN DER WAR RANTY Cer tain things com pletely dis charge Jayco from any ob li ga tion un der this war ranty and void it. By way of ex am ple, the fol low ing shall dis charge Jayco from any ex press or im plied war ranty ob li ga tion to re pair or re place any de fect that re sults from: any rental or other com mer cial use or pur chase of the RV (as de fined in this war ranty), any de fect in a sep a rately man u fac tured com po nent part, owner ne glect or fail ure to pro vide rou tine main te nance (See Owner’s Man ual), un au tho -...

  • Page 17: Extended Transferable Limited Warranty

    Warranty/Service EXTENDED TRANSFERABLE LIMITED WARRANTY FOLDING CAMPING TRAILERS TENT, FRAME, FLOOR, LIFTER SYS TEM, ROOF SUM MARY OF LIMITED WAR RANTY: Jayco pro vides ex tended lim ited war ran ties on the tent, frame, floor, lifter sys tem, and roof of fold ing camp ing trail ers as out lined be low.
  • Page 18 Warranty/Service COM PANY’S OB LI GA TIONS: If the man ual lifter sys tem, steel frame, floor or roof is de ter mined to have a func tional de fect in ma te rial or work man - ship dur ing the war ranty term, Jayco will rem edy the de fect with out charge for parts or la bor, within a rea son able time af - ter re ceipt of no tice, ei ther by re pair or re place ment at Jayco’s sole op tion.

  • Page 19: Warranty Registration And Customer Delivery Form

    Warranty/Service WARRANTY REGISTRATION AND CUSTOMER DELIVERY FORM Jayco, Inc. P.O. Box 460 Dealer is to assure that this form is properly completed and returned to Jayco within ten (10) working days after delivery. 903 South Main Street Middlebury, IN 46540 (574) 825-0608 OWNER’S NAME DEALER’S NAME...

  • Page 20: Limited Warranty Transfer

    Warranty/Service LIMITED WARRANTY TRANSFER The warranty on your unit is transferable one (1) time during the warranty period. This form as shown here and on the next page must be completed and sent to Jayco, Attention: After Market Services. If you have questions, consult with your independent, authorized dealer for assistance.
  • Page 21 Warranty/Service TERMS AND REPRESENTATIONS By my signature(s) on the face side of this form, and in order to induce Jayco, Inc. to transfer its Limited Warranty, I represent the following: 1. That I have received and read a copy of the Jayco Limited Warranty and Owner’s Manual. 2.

  • Page 22: Service Procedures

    Warranty/Service SERVICE PROCEDURES Basic Service Procedures We are interested in your satisfaction. Only by having your complete confidence and satisfaction with our product and its service can we assure our continued success as manufacturers of recreation vehicles. We have found that continuing a pleasant and effective relationship through our independent, authorized dealers is equally as important as maintaining the technical excellence of our product.

  • Page 23: Independent, Authorized Dealer

    Warranty/Service Indiana at the address for warranty service, and permit Jayco to perform a final repair attempt. Independent, Authorized Dealer When you purchased your Jayco RV, we trust you had a pleasant experience. We consider the network of independent, authorized Jayco dealers to be some of the best in the RV business.

  • Page 24: Manufacturer's Customer Support Directory

    Warranty/Service Manufacturer’s Customer Support Directory The following chart provides information to contact individual manufacturers of appliances/component parts that may be part of your trailer. The information listed in this chart is the latest available at the time of publication of this maual. If you have questions or concerns on component parts not listed here, contact your independent, authorized dealer for further assistance.

  • Page 25: Safety

    SAFETY SAFETY CONSIDERATIONS The safe operation of your trailer requires that you use common sense and follow safety procedures as defined in this manual and all supplied information from specific component part manufacturers. In this manual, there are specific terms and symbols to indicate areas of potential hazards, which are based upon the ANSI Z535 series of safety information.

  • Page 26: Safety In Using Propane

    Safety Safety in Using Propane We recommend that all work on the propane system be performed by your independent, authorized dealer. The following information is provided to give a basic understanding of propane. Your recreation vehicle is equipped with a propane system to help provide some of the comforts of home.

  • Page 27: If A Leak Is Detected

    Safety WARNING: DO NOT USE A FLAME OR LIGHTED MATCH TO TEST FOR LEAKS. IF A LEAK IS DETECTED • Turn off all appliances which utilize propane. • Make sure that everyone is out of the RV, including pets. • Turn off the propane at the cylinder(s). •...

  • Page 28: Electrical System Safety

    Safety Electrical System Safety Circuit breakers and fuses are installed to protect electrical circuits from overloading. Do not make unauthorized changes to circuitry or add fixed appliances. If you wish to make changes, consult your independent, authorized dealer and they will assist you in obtaining a safe installation.

  • Page 29: Changes, Modifications And Additions

    Safety CAUTION: Under certain fire and heat conditions, the dry chemical powder in this extinguisher (and similar units) will cause damage or prove extremely difficult to remove from oven surfaces, including self-cleaning models. Do not use self-cleaning feature to remove ABC Powder.

  • Page 30: Additional Safety Considerations

    Safety Additional Safety Considerations WARNING: For traveling safety, it is extremely important to read, understand and follow the towing, hitching and loading cargo information provided in the “Before You Travel...” chapter. If you do not understand the information provided, please consult your independent, authorized dealer.

  • Page 31: Condensation

    Safety • Adequate propane and electrical supply is needed along with protection from possible freeze-ups on the propane regulator. The furnace will substantially increase battery draw and propane use. • During cool weather usage, ventilation or the addition of a dehumidifier may be required to reduce condensation.
  • Page 32 Safety NOTES Jay Series/Baja/Select Folding Camping Trailer...

  • Page 33: Before You Travel

    BEFORE YOU TRAVEL... WEIGHTS AND CARGO CAPACITY The safety of your travel will be affected by your understanding of weights and cargo distribution for your trailer. Read, understand and follow all information related to the weight of your trailer. We provide the following labels on your trailer (copies are printed here): •...

  • Page 34: Loading Cargo

    Before you travel... WARNING: Do not add accessories or component parts that are not safe and appropriate for this product. These changes will effect weight specifications, void the warranty and adversely effect handling and stability of the unit, as well as accelerate wear to other component parts. Jayco, Inc.

  • Page 35: Rear Bumper

    Before you travel... Rear Bumper CAUTION: Do not add items to the trailer’s rear bumper. Attachments to the bumper could damage the trailer and lead to adverse driving and towing conditions. Your trailer’s rear bumper is not designed to accommodate items attached to or carried on it.

  • Page 36: Roof

    Before you travel... Roof Additional items secured to the roof of your trailer must be added into the over all trailer weight. The load capacity of the roof must not be exceeded when loading the trailer. The maximum weight of equipment secured to the roof of your trailer (in the travel mode) must not exceed 350#.

  • Page 37: Weighing Instructions

    Before you travel... WEIGHING INSTRUCTIONS As your packing and loading routine becomes more familiar from experience, physically weighing your trailer may not be necessary before each trip. While you are developing a process, it is imperative that you verify compliance within the weight ratings. Overloading your RV voids the Jayco limited, express warranty and the warranties of many component part manufacturers.

  • Page 38: Equipment

    Before you travel... EQUIPMENT The compatibility of your tow vehicle to the load you are towing is of utmost priority for safety during your travel. There are many resources available to become educated about tow vehicles and what you will need. Make sure that you understand what it will take to tow your trailer, and that your tow vehicle matches those needs.

  • Page 39: Hitches

    Before you travel... controls can affect your control of the trailer when you experience trailer sway. Hitches CAUTION: Using an oversized or undersized hitch can cause damage to the frame of your trailer. Jayco, Inc. cannot be responsible for the suspension system of the tow vehicle.

  • Page 40: Hitch Height And Hitch Ball Specifications

    Before you travel... • Turn the steering wheel as little as possible. Natural lag time reaction when counter-steering to correct sway could possibly make it worse. • If the trailer is equipped with electric brakes, using the hand control will help to keep the vehicles aligned.

  • Page 41: The Safety Chain

    Before you travel... The Safety Chain There are different safety chain requirements determined by the various state laws. Your vehicle is equipped with chains to meet SAE standard requirements for maximum gross trailer weight. Always have the safety chains attached when towing. Install them as shown below (Fig.

  • Page 42: Towing

    Before you travel... TOWING While towing your trailer, you need to be aware of the extra weight behind your vehicle. The following list contains some pointers to remember while traveling, but is not a substitute for consulting with your independent, authorized dealer and hitch professionals. •...

  • Page 43: Tires

    Before you travel... TIRES The tires on your RV are specially constructed for the unique requirements of recreation vehicle travel. They are tested under Department of Transportation (D.O.T.) standards at the allowed highway speed limits. Proper care and maintenance of your tires is essential to ensure your safety, as well as the safety of others, as you travel.

  • Page 44: Wheel Lugs

    Before you travel... WHEEL LUGS WARNING: Wheel lug nuts must be applied and maintained at the proper torque levels to prevent loose wheels, broken studs, and possible separation of the wheel(s) from your trailer. The lug nuts on the wheels of your Jayco trailer must be maintained according to the torque values listed in the chart on the following page.

  • Page 45: Electric Brakes

    Before you travel... Wheel Torque Requirements Lug Nut Type Stage 1 Stage2 Stage 3 4-Lug Nuts 12" Steel 20-25 ft/lbs 35-40 ft/lbs 50-75 ft/lbs 5-Lug Nuts 13" Steel 20-25 ft/lbs 35-40 ft/lbs 50-75 ft/lbs 5-Lug Nuts 13" Chrome 20-25 ft/lbs 35-40 ft/lbs 50-75 ft/lbs 5-Lug Nuts...

  • Page 46: Hydraulic Brakes

    Before you travel... Brake Controller - The controller is installed on the tow vehicle dashboard to work in conjunction with the trailer brakes. Hydraulic or electronic controllers are available. Consult with your independent, authorized dealer or the controller manufacturer to decide what is right for you and your trailer.

  • Page 47: Backing Your Trailer

    Before you travel... Backing Your Trailer As designed, the weight of a trailer pushing forward will activate the surge brake system. When backing a trailer up hill, the weight of it may activate the brakes, making it difficult to continue to reverse. 1.

  • Page 48: Pre-Travel Checklist

    Before you travel... PRE-TRAVEL CHECKLIST In order to enjoy your travel, having all the right tools and supplies will help. A checklist may be beneficial to avoid forgetting something essential. This list is meant to be a starting point, while realizing that personal preference will also play a large roll in your packing. There are items here which may not apply for you and items which could trigger other ideas.
  • Page 49 Before you travel... Tools jack torque wrench tire pressure gauge jumper cables duct tape fuses and light bulbs (compatible with your RV) shovel (small folding) saw (bow or folding) work gloves AC voltage tester tool kit (screws, hammer, pliers, etc.) rope, cord, bungee cord(s) or wire Electrical cord Water hose...
  • Page 50 Before you travel... Kitchen Pots & pans Cooking utensils Trash bags and/or paper sacks Aluminum foil, plastic wrap, etc. Paper plates, towels, napkins, coffee filters, etc. Dish towels and rags Dish soap Food supplies Charcoal and lighter fluid Personal Supplies Clothing Toiletries Towels - beach and bath...

  • Page 51: Setting Up Camp

    SETTING UP CAMP... SELECTING YOUR CAMPSITE In some cases, searching for the right campground prior to traveling might be the first step in selecting your site. Some campgrounds will allow reservations made in advance. Depending on the area you are headed to and the time of year (i.e. around a holiday), reservations may limit your frustration upon arrival.

  • Page 52: Setting Up Your Trailer

    Setting Up Camp... Setting Up Camp... Some basic items to keep in mind are: • There are trails that will lead to incredible adventure if you keep the limitations of your tow vehicle and trailer in mind. Travel only on trails which will accommodate your tow vehicle and trailer combination.

  • Page 53: Leveling Your Trailer

    Setting Up Camp... Leveling Your Trailer Leveling your RV is critical for several reasons. Your camping experience will be more pleasant in a level unit. It is important for your RV to be level for proper operation of items such as the Proper Improper refrigerator, the slideout system and...

  • Page 54: Opening Your Folding Camping Trailer

    Setting Up Camp... OPENING YOUR FOLDING CAMPING TRAILER Park your camping trailer on level ground and block the tires so the trailer will not roll away. After parking the trailer, disconnect it from the tow vehicle. If your camping trailer is not level, you may experience difficulty with its set up, particularly with the fit of the entrance door.

  • Page 55: For Models With Slideout

    Setting Up Camp... Place the bent hook into the bracket attached to the front wall. (Fig. 10) 7. Pull the beds out until the rail hits the bed stop. Distribute the awning panel over the bunk and place the corners of the tent over the bed corner. Again, be sure the beds are extended all the way out against the stops.

  • Page 56: To Install Door

    Setting Up Camp... Fig. 12 Fig. 13 11. Inside the unit, for the bed and slideout tent set up, insert the bed bow brace at the bed bow connector. (Fig. 12) Push the bed bow outward and upward while pressing on the button farthest from the end and slip it into the bracket mounted on the roof.

  • Page 57: Closing Your Folding Camping Trailer

    Setting Up Camp... 17. Attach the Velcro® edges of the door to the door frame. 18. On units without a slideout, set up the kitchen flip top and attach the stove grate. 19. Exit the unit and pull bed flaps over the bed corners until the flaps are extended under the bed.

  • Page 58: Outside

    Setting Up Camp... Outside Caution: DO NOT push the beds or slideout in until ALL Velcro® is detached. Push the bed and slideout in COMPLETELY before beginning to lower the roof. Failure to push in the beds and slideout completely BEFORE lowering the roof can damage the tent components.

  • Page 59: Canopy Set Up

    Setting Up Camp... Canopy Set Up Your canopy has been designed and built with quality material to give you years of trouble free service with low maintenance. Read these instructions fully before beginning the setup. Become familiar with each pole, its description and where it belongs. (Fig. 19) One person can do the setup, but two people will make it easier.

  • Page 60: Screen Room Set Up

    Setting Up Camp... Screen Room Set Up 1. The canopy must be set up through step #3 before attempting to attach the screen room. (See Canopy Setup.) 2. Open, unfold and spread the screen room under the canopy area. The enclosure must be on the outside of the snap button poles.

  • Page 61: Dinette To Bed Conversion

    Setting Up Camp... • If improper operation of this bedding is observed, discontinue its use immediately and consult your independent, authorized dealer or the manufacturer. The bed mat is manufactured by Flair Interiors. They can be reached at 574-534-2163 or at their website, www.flairinteriors.com.

  • Page 62: Water

    Setting Up Camp... grounding pin to connect to a non-grounded receptacle. Any deviation from this will potentially cause a fire from overheating. Caution: Power surges experienced while plugged in at a campground could potentially damage electronic component parts in your recreation vehicle. Damage from power surges are not covered by your Jayco warranty.

  • Page 63: 12 Volt Dc On-Demand Pump

    Setting Up Camp... 12 VOLT DC ON-DEMAND PUMP To extract water from your water tank, you need 12 volt-DC power to operate the on-demand water pump. Energy for the pump is supplied by the auxiliary battery or converter. Depending on your trailer model, the pump will be located under the bed, in a cupboard, under the unit or under the sink.

  • Page 64: Propane Connections And Start Up

    Setting Up Camp... Propane Connections and Start Up WARNING: Propane can be extremely dangerous. Make sure that you read, understand and follow all information supplied in this manual and all component part manufacturers’ manuals before operating your propane system. After the camper is completely set up and you are prepared for camping enjoyment, follow these steps for propane operation.

  • Page 65: At Camp

    AT CAMP... Your camping trailer is designed with equipment to enhance your outdoor experience. The features of your individual trailer will vary based on the options purchased and built into the unit. Make sure that you review all information supplied with your trailer to safely operate the individual components.

  • Page 66: Connecting The Propane Line

    At Camp... outer edge of the stove for wind protection, preventing flames from reaching the tent material. At Camp... Connecting the Propane Line WARNING: Make sure that you read, understand and follow all information supplied with your RV about propane before operating the stove.

  • Page 67: Cassette Toilet (Option)

    At Camp... CASSETTE TOILET (OPTION) Depending on the trailer floor plan, you may have a cassette toilet installed on your trailer. Review all instructions as supplied by the toilet manufacturer for its proper operation and care. If you have questions, consult with your independent, authorized dealer and/or visit the manufacturer’s website at www.thetford.com.

  • Page 68: To Replace The Filter

    At Camp... To replace the filter 1. Drain the water system. 2. Remove the cartridge by disconnecting the fitting at either end of the filter and pull it out of the fittings. It may be helpful to have a container available under the filter to catch any water left in the lines or filter.

  • Page 69: Solar Prep (Option - Baja Only)

    At Camp... SOLAR PREP (OPTION - BAJA ONLY) Your trailer may be equipped with wiring for solar panel installation. Please consult with your Jayco dealer for assistance with installation of solar panels. Refer to the “Safety” chapter regarding changes, modifications and additions to your trailer. ENTERTAINMENT Your trailer may be equipped with component parts for your entertainment.

  • Page 70: Bbq Grill (Option)

    At Camp... BBQ Grill (Option) WARNING: The maximum weight limit for the bracket on the side of your trailer is 50 lbs. This limit includes the weight placed on the BBQ gill. Exceeding this weight limit could cause damage to the unit and possibly cause personal injury from hot equipment.

  • Page 71: Utilities & Systems

    UTILITIES & SYSTEMS NOTE: Make sure you read, understand and follow all safety information found in this manual and manufacturer supplied information. PLUMBING SYSTEM For set up instructions of your plumbing system, refer to the “Setting Up Camp...” chapter. If you have further questions on setting up the system, consult with your independent, authorized dealer.

  • Page 72: Sanitation System (With Bath/Shower Option Only)

    Utilities & Systems Utilities & Systems SANITATION SYSTEM (WITH BATH/SHOWER OPTION ONLY) Refer to manufacturer’s information for complete operating instructions of the cassette toilet if applicable to your trailer. If you have questions, consult your independent, authorized dealer or the toilet manufacturer’s website at www.thetford.com. Caution: For the protection of your sanitation system and the environment, always use biodegradable toilet paper that is specifically rated for recreation vehicle.s If you have questions, consult with your independent, authorized dealer.

  • Page 73: Propane Container

    Utilities & Systems The following label has been placed in the trailer near the range area. Please read, understand and follow the information in this label. DANGER IF YOU SMELL PROPANE 1. Extinguish any open flames, pilot lights, and all smoking materials. 2.

  • Page 74: Installing Propane Cylinders

    Utilities & Systems The following warning label has been located near your trailer’s propane container(s). Make sure you read and follow all information on this label. Failure to do so could result in death or serious injury. WARNING: THIS PROPANE PIPING SYSTEM IS DESIGNED FOR USE OF PROPANE ONLY.

  • Page 75: Opd Overfill Protection

    Utilities & Systems WARNING: Propane cylinders shall not be placed or stored inside the vehicle. Propane cylinders are equipped with safety devices that relieve excessive pressure by discharging propane to the atmosphere. FAILURE TO COMPLY COULD RESULT IN DEATH OR SERIOUS INJURY.

  • Page 76: Single Cylinder Mounted On A-Frame

    Utilities & Systems Single Cylinder Mounted On A-Frame Flexible Pigtail Hose 1. Connect the 3/8" low pressure hose to Regulator Cylinder Valve the outlet of the two stage regulator. 2. Attach the regulator with the “Z” Type 1 bracket on the center of the front wall Cylinder Acme with the vent pointing down.

  • Page 77: Main Supply Hose - Low Pressure

    Utilities & Systems Main Supply Hose – Low Pressure The main supply hose (Fig. 34) will be attached from the regulator to the brass manifold fitting in the frame of the trailer. The swivel brass nut on the main hose will be your final attachment.

  • Page 78: Propane Detector

    Utilities & Systems Average BTU Appliance Kilojoules/Hour Consumption Per Hour Water Heater 8,800 9,280 Refrigerator Furnace 16,000-20,000 16,880-21,100 Stove 6,500 - 9,000 6,825 - 9,450 Outside Grill 10,000 10,550 Propane Detector All recreation vehicles with a propane system require a propane leak detection device (Fig.

  • Page 79: 120-Volt Ac System

    Utilities & Systems 120-Volt AC System POWER CORD Your trailer is equipped with a 30-amp power cord pre-wired into the breaker box. By opening the cable hatch door, you can pull the power cord from the compartment and attach it to the campground power source. For Canadian units, the power cord is protected with a 30-amp main circuit breaker.

  • Page 80: Testing Instructions

    Utilities & Systems When this GFCI receptacle is tripped, it has interrupted ground fault current caused by such things as faulty insulation or wet wiring inside some appliance or equipment connected to the circuit. The faulty equipment should be repaired before is it used again. This GFCI receptacle will not protect against short circuits or overloads.

  • Page 81: Interior

    Utilities & Systems lights and various appliances. The floor plan, and size of the camping trailer dictates the model and output size of the converter required. Inside the converter is an electronic device which converts 120-volt AC incoming power to 12-volt DC output power.

  • Page 82: Trailer Hitch Plug

    Brake Ground Left Turn/ Charge Line Brake Running Right Turn/ Brake Lights Jay Series/Baja/Select Folding Camping Trailer...

  • Page 83: Battery Charger

    Utilities & Systems Bulbs WARNING: Replacement light bulbs must be of the type, voltage and wattage listed on the lamp fixture. Use of incorrectly sized bulbs can overload lamp circuits and may create a fire hazard by overheating the fixture. Interior Ceiling, Bunk Lights #921...
  • Page 84 Utilities & Systems NOTES Jay Series/Baja/Select Folding Camping Trailer...

  • Page 85: Preparing To Travel Home

    PREPARING TO TRAVEL HOME... DEPARTING CAMP CHECKLIST When the time arrives to return home, it is again critical that you complete the necessary procedures to ensure a safe trip. As you develop a routine, it is possible that a checklist will be helpful.

  • Page 86: Draining Waste Water

    Preparing to Travel Home... Check wheel lugs Check tire pressure (include inner wheel and spare, if applicable) Check tire wear (uneven wear pattern) Check lights headlights brake lights clearance lights turn signals Preparing to Travel Home... Safety pin or locking lever must be seated Trailer safety chains connected Breakaway switch and lanyard connected Coupler locking pin connected...

  • Page 87: Gray Water Holding Tank

    Preparing to Travel Home... Gray Water Holding Tank With Bath/Shower Option A permanent gray water tank may be installed on your folding camping trailer. To drain this tank: 1. Pull the trailer to an approved dump station. 2. Remove the cap and attach a hose to the outlet of the trailer and place the other end in the dump station drain.
  • Page 88 Preparing to Travel Home... NOTES Jay Series/Baja/Select Folding Camping Trailer...

  • Page 89: Maintaining Your Investment

    MAINTAINING YOUR INVESTMENT... MAINTENANCE Your trailer is designed to be as maintenance free as possible. However, maintenance is important to retain its condition as near new as possible and preserve the warranty. The information in the following pages is supplied to provide guidance for your maintenance routine.

  • Page 90: Sealants

    Maintaining Your Investment... Maintaining Your Investment... SEALANTS Water is a recreation vehicle’s worst enemy when it is allowed to enter where it is not intended. Sealants perform a very important function, must be inspected closely and regularly maintained. We incorporate many different types of sealants, including butyl/putty, black butyl-encapsulated foam, silicone (clear and colored), roof sealant and foam.

  • Page 91: Roof Latches

    Maintaining Your Investment... ROOF LATCHES Inspect the roof latches to make sure they are tight and have not been damaged. Periodically adjust them to maintain tension. If the latches become damaged, have them replaced. LIFTER SYSTEM Lifter Posts The telescoping posts should be lubricated semi-annually. Use a light coat of silicone spray to insure smooth, trouble-free operation.

  • Page 92: Tongue Jack

    Maintaining Your Investment... TONGUE JACK Lubricate the tongue jack by extending it to the full down position and insert SAE 30 oil through the oil hole in the top of the jack. Do this several times per camping season. E-Z LUBE AXLE The E-Z Lube feature on your axles provides the ability for the bearings to be periodically lubricated without removing the hubs from the axle.

  • Page 93: Hydraulic Brake Maintenance And Lubrication

    Maintaining Your Investment... WARNING: Failure to maintain the brakes in proper working condition as specified in the manual supplied by the axle manufacturer will cause property damage, personal injury, and possibly death. Consult with your independent, authorized dealer for assistance. Hydraulic Brake Maintenance and Lubrication •...

  • Page 94: Changing Tire

    Maintaining Your Investment... Changing Tire 1. Keep the trailer attached to the tow vehicle. Block the tire on the opposite side of the unit from the tire you are changing. 2. Loosen the wheel lug on the tire you are changing before jacking up the trailer. DO NOT remove the lug nuts, only loosen them for ease of removal when the tire is off the ground.

  • Page 95: Bed

    Maintaining Your Investment... Bed Slides Lubricate the bed slides two times each year. Use only a silicone spray to avoid attracting dirt and soiling the bed mats. Bed Braces Inspect the bed braces prior to each camping trip. Never use the braces if they are bent or damaged.

  • Page 96: Exterior

    Maintaining Your Investment... EXTERIOR 1. Awning - Top or “roof” part of the folding camping trailer tent that is located over the bed extensions. 2. Window Panels - Side and end panels of the folding camping trailer which are made of canvas or charcoal vinyl with a zip down section to provide light and ventilation through an attached “screen”...

  • Page 97: Tents

    Maintaining Your Investment... Tents Caution: The tent fabric of your folding camping trailer is a mildew resistant fabric. This does not, however, mean that it is mildew proof. Priority in taking proper care of your tent will help to prolong its life. For warranty coverage, it is imperative that you read and follow the listed recommendations in this manual and all related literature.

  • Page 98: Condensation

    Maintaining Your Investment... Caution: Use of bleach or products containing bleach could potentially damage the tent material causing it to rot away. If such products are used, make sure that the cleaning is followed by several thorough rinses with clean water. Condensation Condensation prevalent...

  • Page 99: Screen Room

    Maintaining Your Investment... DO NOT... • ...Fold or roll in extreme cold temperatures. • ...Drag your canopy across any abrasive surfaces, such as a cement drive. • ...Get insect spray on the fabric, as some solutions may impair the water repellency of the fabric and cause staining.

  • Page 100: Countertops

    Maintaining Your Investment... Caution: To avoid problems of “yellowing” linoleum, the manufacturer recommends to avoid using cleaners that contain oil based solvents (i.e. cleaners containing lemon oil, Murphy’s Oil Soap, etc.). COUNTERTOPS Glass rings, food spills, water spots and smudges usually wipe off with a damp sponge. Stubborn stains can be removed with a general purpose spray cleaner.

  • Page 101: Propane Cylinders

    Maintaining Your Investment... DANGER: DO NOT smoke while changing cylinders or working on your propane system. See the use, danger and warning instructions throughout this manual for the propane system. Propane Cylinders 1. The propane cylinder must be painted with a light color, such as white or silver plate, to reflect heat and light.

  • Page 102: Maintenance Checklist

    Maintaining Your Investment... MAINTENANCE CHECKLIST This list is a quick reference sheet for suggested areas of regular maintenance. Make sure that you review all literature supplied with your trailer by the various component manufacturers. To perform maintenance items as suggested here, refer to specific information found in literature supplied with your unit from component part manufacturers and in this manual.
  • Page 103 Maintaining Your Investment... Monthly Clean and lubricate the coupler. Check fire extinguisher pressure. Refer to the fire extinguisher label for specific instructions. Test the ground fault circuit interrupter (GFCI) Every Three Months or 3,000 Miles Compare water heater pilot flame with ideal flame. Refer to the water heater owner’s manual for ideal flame.
  • Page 104 Maintaining Your Investment... Every Year or 12,000 Miles Lubricate moving parts on the awning hardware. (Awning option only.) Manually operate the pressure-temperature control lever on the water heater. Clean city water entry strainer. Check demand tank vent for obstructions. Check water pump connections and mountings for tightness. Rotate fluorescent tubes in the light fixtures.

  • Page 105: Storing Your Unit

    STORING YOUR UNIT... Depending upon your area and where your unit is stored, your camper may be a target for damage from rodents and insects. To protect your camper, never leave food inside the unit and ensure that all surfaces are clean. You may want to place rodent control products in the unit during periods of storage.

  • Page 106: During Storage Period

    Storing Your Unit... Cover tires that are exposed to sunlight to prevent weather checking and other UV damage. Cover the roof air conditioner. Store your RV indoors, under a roof or purchase a tarp to cover your RV during storage. Make sure you invest in a good tarp that can “breathe. Turn all cushions on edge to prevent the entrapment of moisture/mildew during long term storage.

  • Page 107: Demand Or Power Plumbing Systems (Fig. 45)

    Storing Your Unit... Demand Or Power Plumbing Systems (Fig. 45) 1. Drain all tanks and fresh water lines by opening the tank drain valve V3 & V4. The tank drain is outside of the left front corner of the camper. Also open all faucet valves for air to replace the water space.
  • Page 108 Storing Your Unit... NOTES Jay Series/Baja/Select Folding Camping Trailer...

  • Page 109: Index

    Index INDEX Brakes breakaway ABS Plastics ....84 electric ....36 Additional Considerations-Baja ..41 hydraulic .
  • Page 110 Index Converter safety ....18 12-volt DC system ..70 wire harness ....36 propane related .
  • Page 111 Index Heated Bed Mats Maintenance ....79 maintenance ....85 checklist ....92 operation.
  • Page 112 Index quick coupler Screen Room BBQ grill ....59 definition ....86 stove ....55 maintenance .
  • Page 113 Index Tire ....33 changing ....84 Warning - definition .
  • Page 114 Index gross vehicle weight Wheel rating..23,24,26,27,28,29 bearings ....82 of full holding tanks ..26 lugs .

This manual is also suitable for:

2006 jay series2006 baja2006 select

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