Lexmark 522n - C Color Laser Printer Parts List
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Lexmark 522n - C Color Laser Printer Parts List

Lexmark 522n - C Color Laser Printer Parts List

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Lexmark T52X
4520-XXX
Extracted From Service Manual

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Summary of Contents for Lexmark 522n - C Color Laser Printer

  • Page 1 Lexmark T52X 4520-XXX Extracted From Service Manual...
  • Page 2 You can purchase additional copies of publications related to this product by calling 1-800-553-9727. In other countries, contact your point of purchase. Lexmark and Lexmark with diamond design and MarkNet are trademarks of Lexmark International, Inc., registered in the United States and/or other countries.

  • Page 3: How To Use This Parts Catalog

    4520-xxx 7. Parts Catalog How to Use This Parts Catalog • SIMILAR ASSEMBLIES: If two assemblies contain a majority of identical parts, they are shown on the same list. Common parts are shown by one index number. Parts peculiar to one or the other of the assemblies are listed separately and identified by description.
  • Page 4 4520-xxx Assembly 1: Covers Service Manual...
  • Page 5 4520-xxx Asm- Part Units Description Index Number 1 - 1 99A2074 Cover Assembly, Redrive Cap 99A1508 Cover, Fuser Wick Assembly 99A1506 Cover Asm, Laser Assembly 99A1587 Support, Paper 99A1524 Cartridge Load Spring 99A2435 Cartridge Load Spring 99A2087 Smart Contact Assembly 99A2075 Cover, Right Side 99A2011...
  • Page 6 4520-xxx Assembly 2: Frame Service Manual...
  • Page 7 4520-xxx Asm- Part Units Description Index Number 2 - 1 99A1643 Shroud, Fan 99A2063 Fan, Main 56P1049 Sensor, Standard Bin Level with Cable 99A1613 Flag, Output Paper Level 99A0062 Bracket, Level Sensor 99A2016 Duct, Left Stacker 99A0867 Duct, Main Body 99A2017 Guide, Redrive Exit 99A2018...
  • Page 8 4520-xxx Assembly 2: Frame (continued) Service Manual...
  • Page 9 4520-xxx Asm- Part Units Description Index Number 2 - 30 99A2025 Left Side Frame 56P1139 Board, Input Tray (ITC) 99A1896 Guard, Gear 99A2078 Pan, Motor Drip 99A0567 Link, Gear Release 99A0556 Spring, Counterbalance 99A0263 Parts Packet, Screw 99A1546 Shield, Gear 99A1596 Contact, LSF Ground 99A1538...
  • Page 10 4520-xxx Assembly 3: Printhead Service Manual...
  • Page 11 4520-xxx Asm- Part Units Description Index Number 3 - 1 99A2026 Printhead Assembly (Includes All Cables) 99A0263 Parts Packet, Screw (Printhead Mounting) Parts Catalog...

  • Page 12: Assembly 4: Paper Feed (Autocompensator)

    4520-xxx Assembly 4: Paper Feed (Autocompensator) 7-10 Service Manual...
  • Page 13 4520-xxx Asm- Part Units Description Index Number 4 - 1 99A2070 Sensor, Paper Out Internal Tray 99A2079 Pick Arm Assembly (500) 210/220 99A2157 Pick Arm Assembly (250) 001/002 56P1228 Spring Arm Belcrank 99A1927 Spring, Bellcrank Internal 250 99A1930 Spring, Bellcrank Internal 500 99A0070 Pick Rolls 99A1616...

  • Page 14: Assembly 5: Paper Feed - Multipurpose Unit

    4520-xxx Assembly 5: Paper Feed - Multipurpose Unit 7-12 Service Manual...
  • Page 15 4520-xxx Asm- Part Units Description Index Number 5 - 1 99A0075 Screw, Socket Set M4X5 mm 99A0071 Arm Assembly, MPT 99A0076 Pick Roll Assembly 99A0081 Spring Assembly, Separator 99A0083 MPT Pad/Separator Arm Assembly 99A2092 Deflector Assembly, MPT 99A1531 Deflector, Lower 99A0263 Parts Packet, Screw (Lower Deflector Mounting 8 mm)

  • Page 16: Assembly 6: Paper Feed - Alignment

    4520-xxx Assembly 6: Paper Feed - Alignment 7-14 Service Manual...
  • Page 17 4520-xxx Asm- Part Units Description Index Number 6 - 1 99A0089 Alignment Assembly Paper Feed 99A0263 Parts Packet, Screw (Paper Feed) 99A2066 Clip, Reference Ground 99A0492 Screw, Paper Reference Adjustment 99A0565 Washer, Reference Adjustment 99A0566 Nut, Paper Reference Adjustment 99A0263 Parts Packet, Screw (Alignment Asm Mounting) 7-15...

  • Page 18: Assembly 7: Paper Feed - Output

    4520-xxx Assembly 7: Paper Feed - Output 7-16 Service Manual...
  • Page 19 4520-xxx Asm- Part Units Description Index Number 7 - 1 99A2029 Redrive Assembly, 500 Input/250 Output 210/ 99A2151 Redrive Assembly, 250 Input/250 Output 001/ 99A1644 Door Assembly, Redrive 250 99A0104 Spring, Upper Diverter 99A1857 Deflector, Upper Redrive 99A0263 Parts Packet, Screw (Duplex Path) 7-17 Parts Catalog...

  • Page 20: Assembly 8: Integrated Paper Tray - 500 Sheet

    4520-xxx Assembly 8: Integrated Paper Tray - 500 Sheet 7-18 Service Manual...
  • Page 21 4520-xxx Asm- Part Units Description Index Number 8 - 1 99A1601 Latch, Back Restraint 99A1576 Tray Assembly 500 Sheet 99A1895 Restraint, Side 99A0292 Strip, Wear 99A1812 Label, Tray Option Number 99A1583 Plate, 500 Tray Wear 99A0126 Finger, Autosize 99A0124 Plate, Snap-in 99A1582 Slider, Autosize 500 99A0120...

  • Page 22: Assembly 9: Main Drive

    4520-xxx Assembly 9: Main Drive 7-20 Service Manual...
  • Page 23 4520-xxx Asm- Part Units Description Index Number 9 - 1 99A2030 Gearbox, w/Motor 99A0134 Shaft, Power Takeoff 250 99A1569 Shaft, Power Takeoff 500 99A0275 Spring, Power Takeoff Shaft 99A2080 Gear, Bevel with Grease Packet 99A0263 Parts Packet, Screw (Gearbox Mounting) 99A0263 Parts Packet, Screw (Motor Mounting) 99A0260...

  • Page 24: Assembly 10: Developer Drive

    4520-xxx Assembly 10: Developer Drive 7-22 Service Manual...
  • Page 25 4520-xxx Asm- Part Units Description Index Number 10 - 1 99A1544 Developer Drive Assembly 99A2081 Parts Packet, Developer Drive Shaft, Coupler Gear #55 99A0263 Parts Packet, Screw (Developer Drive Ground) 7-23 Parts Catalog...

  • Page 26: Assembly 11: Hot Roll Fuser

    4520-xxx Assembly 11: Hot Roll Fuser 7-24 Service Manual...
  • Page 27 4520-xxx Asm- Part Units Description Index Number 11 - 1 99A2423 Fuser Assembly w/115V 630W Lamp 99A2422 Fuser Assembly w/220V 630W Lamp 99A0725 Wiper Assembly, Wet 56P0150 Kit, Fuser Cover Assembly with Thermistor, Thermal Fuse, and L & R Fuser Lamp Contact Assemblies, W/ Fuser Cover Control Card 99A0263...

  • Page 28: Assembly 12: Transfer

    4520-xxx Assembly 12: Transfer 7-26 Service Manual...
  • Page 29 4520-xxx Asm- Part Units Description Index Number 12 - 1 99A1015 Transfer Roll Assembly 99A0349 Arm, Transfer Roll Assembly Right 99A0184 Spring, Transfer Roll Right 99A0185 Shaft, Transfer Pivot 99A0181 Spring, Transfer Roll Left 99A1578 Arm, Transfer Roll Left 99A0267 Parts Packet, Retainer (Pivot Shaft) 7-27 Parts Catalog...

  • Page 30: Assembly 13: Charging

    4520-xxx Assembly 13: Charging 7-28 Service Manual...
  • Page 31 4520-xxx Asm- Part Units Description Index Number 13 - 1 99A0512 Link Assembly, Charge Left Kit 99A0513 Link Assembly, Charge Right Kit 99A1017 Roll Assembly, Charge 99A1555 Bushing, Charge Roll 99A0263 Parts Packet, Screw (Charge Roll) 7-29 Parts Catalog...

  • Page 32: Assembly 14: Electronics

    4520-xxx Assembly 14: Electronics 1 7-30 Service Manual...
  • Page 33 4520-xxx Asm- Part Units Description Index Number 14 - 1 1342514 Power Cord Set, 8 ft. U.S., Canada (LV), Nicaragua, Venezuela, Peru (LV), Bolivia (HV), Colombia, Costa Rica, Ecuador, El Salvador, Guatemala, Honduras, Mexico, Panama 1339535 Power Cord Set, 8 ft. U.S., Canada (LV), Nicaragua, Venezuela, Peru (LV), Bolivia, Colombia, Costa Rica, Ecuador, El Salvador, Guatemala, Honduras,...
  • Page 34 4520-xxx Assembly 14: Electronics I (continued) 7-32 Service Manual...
  • Page 35 4520-xxx Asm- Part Units Description Index Number 14 - 4 99A0263 Parts Packet, Screw(s): • Controller Board Mtg (2) • Controller Board Mtg Front (2) • Controller Mtg Ground (1) • Engine Board Mtg (6) • Engine Board Mtg Top (2) •...
  • Page 36 4520-xxx Assembly 15: Electronics II 7-34 Service Manual...
  • Page 37 4520-xxx Asm- Part Units Description Index Number 15 - 1 99A0263 Parts Packet, Screw (INA Cover Mounting) 99A2084 Engine Board Shield Assembly 99A2049 Shield, Inner Assembly, 2 Slot 210/220 99A2156 Shield, Inner Assembly, 1 Slot 001/002 99A2094 Shield, Outer 2 Slot 210/220 99A2095 Shield, Outer 1 Slot 001/002 99A0263...

  • Page 38: Assembly 16: Electronics

    4520-xxx Assembly 16: Electronics III 7-36 Service Manual...
  • Page 39 4520-xxx Asm- Part Units Description Index Number 16 - 1 99A0803 Fan, Main 99A2030 Gearbox, w/Motor 56P1139 Board, Input Tray (ITC) 99A2053 Cable, Auto Connect Bottom 99A2046 Interconnect Board Assembly 99A2052 Cable, Integrated Tray 99A2054 Cable, Main Drive Motor 99A2042 Engine Board Assembly 56P1049 Sensor, Standard Bin Level...
  • Page 40 4520-xxx Assembly 17: Electronics IV 7-38 Service Manual...
  • Page 41 4520-xxx Asm- Part Units Description Index Number 17 - 1 99A2014 Operator Panel Assembly 110 V 99A2015 Operator Panel Assembly 220 V 99A2060 Switch, Cover Open w/Operator Panel Cable Assembly 99A0053 Sensor, Input 99A2079 Pick Arm Assembly (500) 210/220 99A2157 Pick Arm Assembly (250) 001/002 99A2071 Sensor, MPT Paper Out...
  • Page 42 4520-xxx Assembly 18: Electronics V 7-40 Service Manual...
  • Page 43 4520-xxx Asm- Part Units Description Index Number 18 - 1 99A2026 Printhead Assembly (Includes All Cables) 99A2056 Cable, Laser 99A2042 Engine Board Assembly 99A2046 Interconnect Board Assembly 99A2067 Solenoid Assembly, Envelope Conditioner 99A2039 Fuser Board Assembly 99A1551 Sensor, Exit 99A2033 Cover, Fuser Assembly with Thermistor 99A2062 Cable, Engine Board to Fuser Board...
  • Page 44 4520-xxx Assembly 19: Electronics VI 7-42 Service Manual...
  • Page 45 4520-xxx Asm- Part Units Description Index Number 19 - 1 99A2026 Printhead Assembly (Includes All Cables) 99A2056 Cable, Laser 99A2042 Engine Board Assembly 99A2046 Interconnect Board Assembly 99A2067 Solenoid Assembly, Envelope Conditioner 99A2039 Fuser Board Assembly 99A1551 Sensor, Exit 99A2033 Cover, Fuser Assembly with Thermistor 99A2062 Cable, Engine Board to Fuser Board...

  • Page 46: Assembly 20: 250-Sheet Tray

    4520-xxx Assembly 20: 250-Sheet Tray 7-44 Service Manual...
  • Page 47 4520-xxx Asm- Part Units Description Index Number 20 - 1 99A0263 Parts Packet, Screw (Option Board) 99A1967 Board, Option Tray 99A0627 Jumper, pin 99A0263 Parts Packet, Screw (Switch Spring) 99A0063 Spring, Switch Activate 99A0445 Stud Assembly, 250 Frame 99A0448 Arm, Paper Out 250 99A0263 Parts Packet, Screw (Auto Comp Mounting) 99A1054...
  • Page 48 4520-xxx Assembly 20: 250-Sheet Tray (continued) 7-46 Service Manual...
  • Page 49 4520-xxx Asm- Part Units Description Index Number 20 - 34 99A1601 Latch, Back Restraint 99A0120 Restraint Pad 99A1536 Tray Assembly, 250-Sheet Option 99A0892 Restraint, Side 250-Sheet Tray 99A0119 Wear Strips 99A1829 Label, Tray Option Number 99A0121 Clip, 250 Tray Wear 99A0126 Finger, Autosize 99A0124...

  • Page 50: Assembly 21: Integrated Paper Tray - 250 Sheet

    4520-xxx Assembly 21: Integrated Paper Tray - 250 Sheet 7-48 Service Manual...
  • Page 51 4520-xxx Asm- Part Units Description Index Number 21 - 1 99A1536 Tray, Integrated 250 Sheet 99A2160 Restraint, Back 250 Sheet Tray 99A1894 Restraint, Side 250 Sheet Tray 99A0119 Wear Strips 99A1812 Label, Tray Option Number 99A0121 Clip, 250 Tray Wear 99A0126 Finger, Autosize 99A0124...

  • Page 52: Assembly 22: 500-Sheet Tray

    4520-xxx Assembly 22: 500-Sheet Tray 7-50 Service Manual...
  • Page 53 4520-xxx Asm- Part Units Description Index Number 22 - 1 99A0350 Sensor, Paper Low 99A0263 Parts Packet, Screw (Auto Comp Mounting) 99A0405 Pick Arm Assembly 99A0070 Pick Roll Assembly 99A1636 Base, 500 Tray 99A0058 Pad, Base 500 99A0419 Spring, Tray Bias 99A0026 Tray Bias Arm Assembly 99A0288...
  • Page 54 4520-xxx Assembly 22: 500-Sheet Tray (continued) 7-52 Service Manual...
  • Page 55 4520-xxx Asm- Part Units Description Index Number 22 - 26 99A0282 Cable, 500 Auto Connect Bottom 99A1750 Wear Plate, Pass Thru 99A0276 Roll Assembly, Drive 500 99A0263 Parts Packet, Screw (Wear Plate Mounting) 99A0450 Retainer, Roller 99A0451 Roller, Skewed Backup 99A0438 Bearing, Drive Roll 99A0275...

  • Page 56: Assembly 23: Duplex Unit

    4520-xxx Assembly 23: Duplex Unit 7-54 Service Manual...
  • Page 57 4520-xxx Asm- Part Units Description Index Number 23 - 1 99A1674 Cover, Engine Board 99A0322 Main Frame Assembly 250 Duplex 99A1693 Main Frame Assembly 500 Duplex 99A0324 Idler Assembly, Belt Tension 99A0326 Spring, Aligner 99A0323 Guide Assembly, Paper 99A1675 Guide Assembly, Paper 99A0314 Spring, Chassis Ground 99A0413...
  • Page 58 4520-xxx Assembly 23: Duplex Unit (continued) 7-56 Service Manual...
  • Page 59 4520-xxx Asm- Part Units Description Index Number 23 - 30 99A0311 Cable, Auto Connect Bottom 99A0274 Gear, Pass Thru Drive Roll 99A0310 Cable, Auto Connect Top 99A0413 Parts Packet, Screw (Main Frame Assembly Mounting) 99A0317 Gear, Duplex Bevel 99A0434 Pan, Engine Board Drip 99A0279 Bearing, Drive Shaft 99A0191...
  • Page 60 4520-xxx Assembly 23: Duplex Unit (continued) 7-58 Service Manual...
  • Page 61 4520-xxx Asm- Part Units Description Index Number 23 - 42 99A1290 Top Cover Assembly, Movable 250 Duplex 99A1280 Top Cover Assembly, Movable 500 Duplex 99A1634 Top Cover Assembly, Fixed 250 Duplex 99A1679 Top Cover Assembly, Fixed 500 Duplex 99A0435 Guide, Lower Entry 250 Duplex 99A1691 Guide, Lower Entry 500 Duplex 99A1672...

  • Page 62: Assembly 24: Envelope Feeder

    4520-xxx Assembly 24: Envelope Feeder 7-60 Service Manual...
  • Page 63 4520-xxx Asm- Part Units Description Index Number 24 - 1 99A0389 Paper Weight Assembly 99A1694 Guide, Edge 99A1696 Cover, Top 99A0485 Sensor, Envelope Pass Thru 99A0393 Clutch, Restraint/Gear 99A1697 Cover, Right Side 99A0390 Support, Slide Out 99A0488 Roller, Support 99A0382 Motor, Stepper D.C.

  • Page 64: Assembly 25: High-Capacity Feeder

    4520-xxx Assembly 25: High-Capacity Feeder 7-62 Service Manual...
  • Page 65 4520-xxx Asm- Part Units Description Index Number 25 - 1 99A0660 Frame, Printer Support Frame 2 99A0675 Parts Packet, Screw (Printer Support 2 Frame Mounting) 99A0698 Clamp, Feed Frame 99A0675 Parts Packet, Screw (Feed Frame Clamp) 99A0691 Bearing, Nyliner Leadscrew Top 99A0656 Cover, Side 99A0681...
  • Page 66 4520-xxx Assembly 25: High Capacity Feeder (continued) 7-64 Service Manual...
  • Page 67 4520-xxx Asm- Part Units Description Index Number 25 - 28 99A0188 Guide, Rear Paper use with 99A0219 99A0675 Parts Packet, Screw (Top Frame Mounting) 99A0219 Frame Assembly, Top with labels 99A0675 Parts Packet, Screw 99A0677 Parts Packet, Washer (Top Frame Clamp) 99A0719 Clamp, Top Frame Mounting 99A0676...
  • Page 68 4520-xxx Assembly 25: High Capacity Feeder (continued) 7-66 Service Manual...
  • Page 69 4520-xxx Asm- Part Units Description Index Number 25 - 60 99A1793 Parts Packet, Screw w/washer (Motor Mt) 99A1794 Parts Packet, Nut & washer (Drive Pulley Plate) 99A1795 Motor Assembly, DC 99A0672 Parts Packet, Foot (Stabilizer) 99A0687 Parts Packet, Mounting Feet 99A1796 Belt, DC Motor Drive 99A1797...
  • Page 70 4520-xxx Assembly 25: High Capacity Feeder (continued) 7-68 Service Manual...
  • Page 71 4520-xxx Asm- Part Units Description Index Number 25 - 90 99A0267 Parts Packet, Retainer (Aligner Assembly) 99A0274 Gear, Feed Roll 99A0278 Bellcrank, Roller Release 99A1967 Card Assembly, 2000 Tray Option 99A0263 Parts Packet, Screw (Tray Option Card Mtg) 99A0675 Parts Packet, Screw (Door to Door Frame Mounting) 99A0676 Parts Packet, Nut Support Frame 1Hex,...
  • Page 72 4520-xxx Assembly 25: High Capacity Feeder (continued) 7-70 Service Manual...
  • Page 73 4520-xxx Asm- Part Units Description Index Number 25 - 95 99A0263 Parts Packet, Screw (Auto Comp Assembly Mounting) 99A1055 Arm Assembly, Pick 2000 99A0070 Roll Assembly, Pick 99A0692 Base, 2000 Option 99A0263 Parts Packet, Screw (Deflector Mounting) 99A0678 Deflector, Base 99A0288 Sensor, Pass Thru 99A1812...

  • Page 74: Assembly 26: Kiosk - Vertical Paper Adapter

    4520-xxx Assembly 26: Kiosk - Vertical Paper Adapter 7-72 Service Manual...
  • Page 75 4520-xxx Asm- Part Units Description Index Number 26 - 1 99A0231 Bail, Support 99A1646 Arm Assembly, Pivot 99A1819 Mounting, Frame Assembly 99A0240 Parts Packet, Retainer 99A0234 Parts Packet, Screw 99A1705 Gear, Idler 99A1704 Gear, Idler 99A0197 Shaft, Drive Rear 99A0079 Tray Assembly, Backup Roller 99A0208 Parts Packet, Pulley...

  • Page 76: Assembly 27: Kiosk - Horizontal Paper Adapter

    4520-xxx Assembly 27: Kiosk - Horizontal Paper Adapter 7-74 Service Manual...
  • Page 77 4520-xxx Asm- Part Units Description Index Number 27 - 1 99A0231 Bail, Support 99A1647 Arm Assembly, Pivot 99A1819 Mounting, Frame Assembly 99A2409 Parts Packet, Retainer 99A0234 Parts Packet, Screw 99A1705 Gear, Idler 99A1704 Gear, Idler 99A0197 Shaft, Drive Rear 99A0079 Tray Assembly, Backup Roller 99A0208 Parts Packet, Pulley...

  • Page 78: Assembly 28: Options

    4520-xxx Assembly 28: Options Asm- Part Units Description Index Number 99A1752 4MB SDRAM DIMM 99A1753 8MB SDRAM DIMM 99A1754 16MB SDRAM DIMM 99A1755 32MB SDRAM DIMM 99A1756 64MB SDRAM DIMM 99A1773 128MB SDRAM DIMM 99A1757 2MB Flash DIMM 99A1758 4MB Flash DIMM 99A1759 8MB Flash DIMM 99A1774...
  • Page 79 4520-xxx Assembly 28: Options (continued) Asm- Part Units Description Index Number 99A1890 Tray Assembly, 250 Special Media 99A1647 Rib Assembly, 250 Special Media Tray 99A1654 Tray, Universal Adjustable 250 Sheet 56P1100 Cartridge, Empty Shipping - T62X/T52X 99A0799 Drive, Forms HD 2.1GB or larger 99A1605 Kit, Cap/Stack Bails 500 99A1830...

  • Page 80: Assembly 29: Miscellaneous

    4520-xxx Assembly 29: Miscellaneous Asm- Part Units Description Index Number 99A1633 Parts Packet, Screw 99A0585 Parts Packet, Contact Kit 99A0267 Parts Packet, Retainers 99A0268 Parts Packet, Springs Paper Feed 99A0269 Parts Packet, Duplex Option Fan Mounting 99A0299 Parts Packet, Duplex Option Cam Follower Assembly 99A0271 Parts Packet, Envelope Option Gears...
  • Page 81 4520-xxx Assembly 29:Miscellaneous (continued) Asm- Part Units Description Index Number 99A0208 Parts Packet, Pulley - Kiosk 99A0234 Parts Packet, Screw - Kiosk 99A0394 Grease Packet, Nyogel 744 99A0462 Grease Packet, IBM 23 99A1852 Packaging, 4069 250/250 printer 99A1853 Packaging, 4069 500/250 printer 7-79 Parts Catalog...

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