Dixon ZTR 4000 Series Operator's Manual
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Dixon ZTR 4000 Series Operator's Manual

Dixon ZTR 4000 Series Operator's Manual

Dixon zero turn riding mower operators manual
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  • Page 2 IMPORTANT - READ CAREFULLY The Dixon® ZTR® Mower is both easy and fun to operate. However, any power mower must be operated properly to be safe. It is not a toy or a recreational vehicle. Before you start to use the mower, read the operator's manual carefully, and become completely familiar with the controls.

  • Page 3: Table Of Contents

    1. SAFETY...Pages 2. WARRANTY POLICY... Page 3. SPECIFICATIONS... Page 4. SEAT ADJUSTMENT ...Page 5. CONTROLS...Pages 6. OPERATION INSTRUCTIONS...Pages 7. CARE AND MAINTENANCE ...Pages 8. STANDARD PARTS LIST...Page 9. TROUBLESHOOTING...Pages June 1994 P/N 8950 INDEX 1- 5 9 - 12 13 - 16 1 7- 2 4 26 - 28...

  • Page 4: Safety

    RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CA USE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... To avoid these and other accidents, read and understand the operator's manual. SAFETY SYMBOLS: SAFETY BLADE CONTACT TIP-OVER RUN-OVER SAFETY ALERT SYMBOL - When you see this symbol, BE...

  • Page 5: General Operation

    This cutting mower is capable of amputating hands and feet, and throwing objects. Failure to observe the following safety instructions could result in GENERAL OPERATION: Read, understand, and follow all instructions in the manual and on the mower before starting. * Only allow responsible adults, who are familiar with the instructions, to operate the mower.

  • Page 6: Slope Operation

    If you cannot back up the slope or if you feel uneasy on it, do not mow it. Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc.
  • Page 7 CHILDREN: Tragic accidents can occur if the operator is not alert to the Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. * Keep children out of the mowing area and under the watchful care of another responsible adult. * Be alert and turn mower off if a child enters the area.

  • Page 8: Safety

    SERVICE: Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. Never refuel the mower indoors.

  • Page 9: Warranty Policy

    This warranty policy applies to all (30"), (36"), (4 2") mowers purchased on or after March 1, 1990 . WARRANTY: The Dixon Protection Plus Warranty term is for a period of two (2) years from date of purchase. DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS INCLUDING LABOR COSTS.

  • Page 10: Specifications

    Hand welded 11 gauge structural tubing. CHASSIS: BODY: All body parts are made of rotational molded, high density polyethylene. Fron t body contains access panel for battery service. Seat lifts forward or backward for a variety of service points in the transmission area. 13 GA stamped steel construction.

  • Page 11: Seat Adjustment

    SEAT ADJUSTMENT INSTRUCTIONS Models ZTR 4421 & ZTR 4422 Place parking brake in ON position. (Pull brake lever up) Raise and push seat assembly and upper body forward. Loosen two front seat adjustment knobs, P/N 3978, and slide seat forward or backward to desired position.

  • Page 12: Controls

    CONTROLS Page 9...
  • Page 13 The Dixon ZTR has a unique transaxle that requires only two drive levers to control braking, turning, speed, and direction. On initial operation, set throttle speed on slow and operate with mower blade "OFF". -To avoid "over-controlling" the mower, use a light touch on the drive levers. Slight movements using fingertip control is all that is necessary.
  • Page 14 TOGO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD; From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever.

  • Page 15: Controls

    BLADE DRIVE: Located on control panel, on operator's right. To engage the mower blades, lift switch up lightly and push forward. To disengage blades, pull switch backward. Switch is clearly marked "on and off". MOWER DECK CUT HEIGHT LIFT LEVER: Located to the right and front of operator.

  • Page 16: Operation Instructions

    OPERATION INSTRUCTIONS The safe and successful operation of the 4000 Series Models will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete, knowledge of all controls and their functions.
  • Page 17 OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings.
  • Page 18 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, p lease read and follow the tips listed below. Set engine speed control to the wide open or full setting. Do Not Attempt To Cut Grass When It Is Wet.

  • Page 19: Operation Instructions

    OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: In order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide on Page 28. Be sure that deflector is properly installed on the discharge chute.

  • Page 20: Care And Maintenance

    Please remember that if you are in doubt as to the correct service procedures to be followed, these and other service situations can be handled by a Dixon ZTR dealer who is familiar with the service of your mower.
  • Page 21 CARE AND MAINTENANCE - 4000 SERIES MODELS CUTTER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. NOTE: Be sure blade is centered on pilot before tightening bolt to 60 ft. Ibs. torque. Page 18 Wear heavy, thick gloves when holding onto cutter blade, avoid the sharp edge of the blade.
  • Page 22 CARE AND MAINTENANCE - 4000 SERIES MODELS BELT TENSION: ENGINE TO MOWER DECK BELT: No adjustment required. Correct belt tension is maintained through a fixed engine location and a spring loaded idler system. A pulsing movement of the belt idler will b e observed both during engagement of the electric blade clutch and actual operation of the mower deck.
  • Page 23 CARE AND MAINTENANCE - 4000 SERIES MODELS DECK REMOVAL: 1. Place cut height lever in lowest cut position. 2. Pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley. 3. Remove hair pin cotter and washer from one end of deck support cross shaft. Note location of remaining shim washers used between chassis and mower deck pan arms.
  • Page 24 CARE AND MAINTENANCE - 4000 SERIES MODELS FUEL SHUT OFF VALVE: The fuel shut off valve is located at the bottom rear of the fuel tank. Always turn the valve to the "OFF" position when the mower is stored or not in use. LUBRICATION: CHASSIS: LOCATIONS: SERVICE INTERVALS:...
  • Page 25 CARE AND MAINTENANCE - 4000 SERIES MODELS CHANGING THE ENGINE OIL: 1. The "snap lock" oil drain valve is located on the left side of the engine crankcase. 2. Place a suitable container under -the drain valve. The fitting of a short piece of hose to the valve will help direct the oil.
  • Page 26 CARE AND MAINTENANCE - 4000 SERIES MODELS DRIVE SYSTEM ADJUSTMENTS: Due to both the complex nature of the transmission and the number of special tools required for service, adjustments should be entrusted to your dealer. There are a number of simple owner service items which greatly influence the performance of the drive system.
  • Page 27 The serial number is located on frame at rear of engine, it will begin with DM. Refer to Warranty Registration Form (P/N 8288). See your Dixon dealer for replacement parts, warranty or service. ANIMALS IN YOUR AREA. Air Pressure 16-21 Ibs.

  • Page 28: Standard Service Parts List

    STANDARD SERVICE PARTS LIST MODELS ZTR 4421 & ZTR 4422: BLADES: BELTS: BRIGGS & STRATTON AIR FILTER PART NUMBERS: Please refer to Briggs & Stratton Engine Operators Manual for correct service intervals for engine oil changes and air filter maintenance. Protect your engine investment, use only original equipment filters.

  • Page 29: Troubleshooting

    Examination of one or more of the above will generally produce a quality cut. The Troubleshooting Chart suggests practices and adjustments that may be helpful in improving cut quality. Your Dixon ZTR dealer is also available to provide assistance to you. SITUATION Poor cut quality...
  • Page 30 DRIVE SYSTEM: SITUATION Mower pulls to one side or the other Poor driving performance TROUBLESHOOTING CAUSES Drive adjustment Operation of mower REMEDY Consult your dealer for repair Review operators section of owners manual Page27...
  • Page 31 ELECTRICAL SYSTEM: SITUATION Starter will not turn engine over Starter will not turn engine over Battery discharge Poor connections on battery Battery water low Wrong battery installed in mower Battery discharge Engine electrical system functioning correctly Battery discharge Engine being operated at too low an RPM NOTE: Electrical system failures are generally simple in nature, always check the obvious first...
  • Page 32 ELECTRICAL SYSTEM: SITUATION CAUSES Starter will not Circuit breaker engaged turn engine over Starter will not Dead battery turn engine over Battery discharge Poor connections on battery Battery water low Wrong battery installed in mower Battery discharge Engine electrical system Battery discharge Engine being operated at too low an RPM...

  • Page 33: Owner Information

    OWNER INFORMATION DATE PURCHASED.______________ PURCHASED FROM_________________________________________________ Name MOWER SERIAL NUMBER _____DM-___________________________________ DATE OIL CHANGED: DIXON INDUSTRIES, INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2OOO FAX 316 251 4117 MOWER MODEL NUMBER____________...
  • Page 34 NOTES...
  • Page 35 " ? DIXON INDUSTRIES, INC A BLOUNT COMPANY AIRPORT INDUSTRIAL PARK PO BOX 1569 COFFEYVILLE KS 67337 O945 316 251 2OOO FAX 316 251 4117 July 1994 P/N 8920...

This manual is also suitable for:

Ztr 4421Ztr 4422

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