Dixon 4500 ZTR Series Operator's Manual
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Dixon 4500 ZTR Series Operator's Manual

Dixon 4500 ZTR Series Operator's Manual

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Operator's Manual
4500 SERIES
ZTR
MOWERS
®
2001

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Summary of Contents for Dixon 4500 ZTR Series

  • Page 1 Operator's Manual 4500 SERIES MOWERS ® 2001...
  • Page 2 The information in this operator's manual applies to all Dixon 4500 Series Model Mowers. ® ® Your Dixon dealer will gladly answer any questions. See your dealer for warranty service, parts and repairs. DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569...

  • Page 3: Table Of Contents

    INDEX SAFETY.............Pages 4 - 9 WARRANTY POLICY ........Page SPECIFICATIONS ........... Page SEAT ADJUSTMENT ........Page CONTROLS ............. Pages 13 - 15 OPERATION INSTRUCTIONS ...... Pages 16 - 21 CARE AND MAINTENANCE ......Pages 22 - 31 STANDARD PARTS LIST ........ Page TROUBLESHOOTING ........

  • Page 4: Safety

    SAFETY RIDING LAWNMOWERS, IF IMPROPERLY OPERATED, CAN CAUSE SERIOUS INJURY OR DEATH The most common causes of injury to the operator or bystander... BLADE CONTACT TIP-OVER BACK-OVER RUN-OVER ...read and understand this manual to prevent injuries. Page 4...

  • Page 5: Safety Symbols

    SAFETY SAFETY SYMBOLS Safety Alert Symbol When you see this symbol, BE ALERT to the potential for injury. Follow recommended safety precautions and safe operating practices. Danger indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 6: General Operation

    SAFETY This cutting mower is capable of amputating hands & feet, and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. GENERAL OPERATION: • Read, understand, and follow all instructions in the manual and on the mower before starting. •...

  • Page 7: Slope Operation

    All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it! Mow across the slope with your Dixon ZTR - never up or down. Remove obstacles such as rocks, tree limbs, etc.
  • Page 8 SAFETY CHILDREN: Tragic accidents can occur if the operator is not alert to the presence of children. Children are attracted to lawn mowers and the mowing activity. NEVER assume children will stay where they were last seen. Be alert to avoid accidents. •...
  • Page 9 SAFETY SERVICE: • Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive. Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

  • Page 10: Warranty Policy

    DIXON LIMITED WARRANTY POLICY - 4500 SERIES WARRANTY: Home Owner Application: This Dixon Warranty term is for a period of two (2) years from date of purchase. Commercial Application: Dixon mowers used for commercial application are warranted for 90 days from the date of purchase.

  • Page 11: Specifications

    SPECIFICATIONS Models ZTR 4515B and 4516K CHASSIS: Twin 12 gauge side frames and 7 gauge transmission and engine base plate. BODY: All body parts are made of high density polyethylene. Dent and corrosion resistant. Front body contains access panel for battery service. MOWER DECKS: 42"...

  • Page 12: Seat Adjustment

    SEAT ADJUSTMENT INSTRUCTIONS Place parking brake in ON position. (Pull brake lever up) Raise and push seat assembly forward. Loosen five nuts, P/N 3205, and slide seat forward or backward to desired position. Retighten nuts, P/N 3205. DO NOT operate mower without seat adjustments properly tightened. Raise and push seat assembly and upper body rearward to closed position.

  • Page 13: Controls

    CONTROLS PARKING BRAKE: The parking brake is designed to hold the mower from moving and is not intended for use in stopping the mower while it is in motion. The engine will stop if the parking brake is engaged while the control levers are in the drive position.

  • Page 14: Throttle Control

    CONTROLS (left turn opposite) TO GO FORWARD: From neutral position, gently push both drive levers forward. To increase speed, move levers farther forward. TO GO BACKWARD: From neutral position, gently pull both drive levers toward you. TURNING: Turning is controlled by moving one drive lever slightly forward or rearward of the other. To turn left, move left lever rearward of the right lever.
  • Page 15 CONTROLS BLADE DRIVE: Located on control panel, on operator's right. To engage the mower blades, pull up on the switch. To disengage blades, push down. CIRCUIT BREAKER: Protection of the electrical system is by (1) 15 amp circuit breaker. If circuit breaker trips, push button to reset. If this condition repeats, consult dealer for inspection and repair.

  • Page 16: Operation Instructions

    OPERATION INSTRUCTIONS Safe and successful operation will depend upon the operator having the correct knowledge of all controls used on the mower and making good judgements about the terrain to be mowed. NEVER allow anyone to operate the mower without complete knowledge of all controls and their functions.

  • Page 17: Testing Of Safety Interlock Systems

    Swing levers in h) Engage blade drive i) Raise weight slightly off seat. ENGINE SHOULD STOP! NOTE: If Any Safety Check FAILS, Do Not Operate The Mower until the system has been checked and repaired by an Authorized Dixon Dealer Page 17...

  • Page 18: Starting Instructions

    OPERATION INSTRUCTIONS CAUTION Engage parking brake before starting engine. STARTING INSTRUCTIONS: Parking brake must be on, control levers swung out, and blade drive disengaged. 2. Move throttle control to "Choke" position if engine is cold, full throttle if warm. 3. Insert ignition key and turn to "Start" position. When engine starts, release ignition key.

  • Page 19: Mowing With A Mulching Attachment

    OPERATION INSTRUCTIONS MOWING WITH A MULCHING ATTACHMENT: Mulching or recycling the grass clippings requires a totally different mowing approach than would be normal when side discharging or bagging the grass. There may be instances or conditions where it is not possible to hide all of the recycled or mulched clippings.
  • Page 20 OPERATION INSTRUCTIONS MOWING WITH A GRASS CATCHER ATTACHMENT: In order to achieve optimum performance when mowing with a grass catching attachment, please read and follow the tips listed below. Some applications may require installation of an "Optional" weight box on the front of the mower to offset cut grass weight.

  • Page 21: Side Discharge Of The Clippings

    OPERATION INSTRUCTIONS SIDE DISCHARGE OF THE CLIPPINGS: n order to achieve optimum performance when side discharging the grass clippings, please read and follow the tips listed below. Additional information can be found in the troubleshooting guide. CAUTION Be sure that deflector is properly installed on the discharge chute. 1.

  • Page 22: Care And Maintenance

    Dixon ZTR dealer who is familiar with the service of your mower. MAINTENANCE SCHEDULE: To insure a long and trouble free service life of all components, a regular and thorough maintenance schedule should be followed.

  • Page 23: Mower Blade Maintenance

    CARE AND MAINTENANCE MOWER BLADE MAINTENANCE: NOTE: Observe proper blade position prior to removal. 1. Safely raise front of mower. 2. Hold or block blade from turning. 3. Loosen blade nut and remove blade. 4. When replacing blade, tighten blade nut securely. Refer to diagram. CAUTION Wear heavy, thick gloves when holding onto mower blade, avoid the sharp edge of the blade.

  • Page 24: Belt Tension

    CARE AND MAINTENANCE BELT TENSION: 42" DECK: MOWER DECK SERPENTINE BELT: P/N 6109 Manual adjustment. Refer to illustration below. ENGINE TO MOWER DECK BELT: P/N 5861 Auto tensioner with spring loaded idler. No adjustment required. 50" DECK: MOWER DECK SERPENTINE BELT: P/N 1300 Manual adjustment.
  • Page 25 CARE AND MAINTENANCE FORWARD TRAVEL SPEED ADJUSTMENT 1. Drive machine until hydrostats have warmed up. 2. Drive on a smooth, level surface with both levers in top speed position. 3. If one side now drives slightly faster than the other, adjust lever stop washer P/N 5760 on that side to reduce forward range of control lever.

  • Page 26: Neutral Adjustment

    CARE AND MAINTENANCE NEUTRAL ADJUSTMENT DRIVE MACHINE UNTIL HYDROSTATS HAVE WARMED UP. WITH ENGINE RUNNING AND THE PARKING BRAKE OFF, SWING OUT THE CONTROL LEVERS. IF MACHINE STARTS TO CREEP, FOLLOW THE INSTRUCTIONS BELOW. 1. Stop the engine, engage parking brake, and raise rear of frame with jack or blocks so that rear tires do not contact the ground.

  • Page 27: Mower Deck Leveling Procedure

    CARE AND MAINTENANCE MOWER DECK LEVELING PROCEDURE: 1. Place mower on a smooth, level surface and check tire pressures to insure correct stance. Tires should be inflated as follows: Front: 16 - 21 lbs Rear: 8 - 14 lbs 2. Turn each outer blade tip to align with the deck in a side to side manner. 3.

  • Page 28: Deck Removal

    CARE AND MAINTENANCE DECK REMOVAL: 1. Place cut height lever in lowest cut position. 2. Pull belt idler back to allow belt to be removed from idler pulley and electric clutch pulley. 3. Remove hair pin cotter and washer from one end of deck support cross shaft.

  • Page 29: Changing The Engine Oil

    NOTE: Engine oil changes on the 4500 Series Models will require replacement of the oil filter. These filters can now be obtained from any authorized Dixon Dealer. PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION CENTERS.

  • Page 30: Brake System

    CARE AND MAINTENANCE LUBRICATION: CHASSIS: (7) grease zerks used on 42" & 50" LOCATIONS: (1) each front wheel caster tube and front wheel hub. (1) each mower deck hub. SERVICE INTERVALS: Every 50 hours of operation RECOMMENDED GREASE: Name brand wheel bearing or multi-purpose grease Once per season or every 50 hours of operation (3 pumps each).
  • Page 31 DM. WARRANTY: Refer to Warranty Registration Form (P/N 5859). PARTS/SERVICE: See your Dixon dealer for replacement parts, warranty or service. PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL CHEMICALS WHICH MAY DAMAGE OR CAUSE HARM TO PLANTS AND ANIMALS IN YOUR AREA.
  • Page 32 STANDARD SERVICE PARTS LIST 42" DECK: BLADES: Standard Hi-Lift: P/N 8688 Lo-Lift: P/N 6236 BELTS: Engine To Mower Deck: P/N 5861 Serpentine Belt: P/N 6109 Engine To Transmission: P/N 5768 50" DECK" BLADES: Standard Hi-Lift: P/N 9444 Lo-Lift: P/N 9443 BELTS: Engine To Mower Deck: P/N 7174...

  • Page 33: Troubleshooting

    Examination of one or more of the above will generally produce a quality cut. The Troubleshooting Chart suggests practices and adjustments that may be helpful in improving cut quality. Your Dixon ZTR dealer is also available to provide assistance to you. SITUATION...

  • Page 34: Drive System

    TROUBLESHOOTING DRIVE SYSTEM: SITUATION CAUSES REMEDY Mower creeps in neutral Neutral adjustment Refer to page 26 for procedure or consult position your dealer for repair Mower pulls to one side Forward travel speed Refer to page 25 for procedure or the other adjustment Loss of power and speed Incorrect or worn drive belt...

  • Page 35: Electrical System

    TROUBLESHOOTING ELECTRICAL SYSTEM: SITUATION CAUSES REMEDY Starter will not Circuit breaker disengaged Push button to reset turn engine over Consult your dealer for repair Starter will not Dead Battery Charge battery turn engine over Battery discharge Poor connections on Tighten or replace as required battery Battery water low Wrong battery installed in...
  • Page 36 NOTES Page 36...
  • Page 37 NOTES Page 37...
  • Page 38 NOTES Page 38...

  • Page 39: Owner Information

    OWNER INFORMATION DIXON INDUSTRIES, INC. A BLOUNT International Inc. Co. PO BOX 1569 COFFEYVILLE KS 67337 0945 316 251 2000 FAX 316 251 4117 DATE PURCHASED MOWER MODEL NUMBER MOWER SERIAL NUMBER PURCHASED FROM Name Address DATE OIL CHANGED: DATE ENGINE TUNED:...
  • Page 40 The Engine Exhaust from this product contains chemicals known to the State of WARNING: California to cause cancer, birth defects or other reproductive harm. Dixon and ZTR are registered trademarks of Dixon Industries, Inc. ® ® DIXON INDUSTRIES, INC. 4500 Series A BLOUNT International Inc.

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