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Related Manuals for GAS GAS PAMPERA 125 - 2007
Summary of Contents for GAS GAS PAMPERA 125 - 2007
- Page 1 PAMPERA 125-07...
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Page 3: Introduction
GAS GAS would like to thank you for your confidence. By choosing a new PAMPERA 125 2007 you have become part of the great GAS GAS family and, as a user of the number one manufacturer of off-road motorbikes, you deserve the best treatment we can offer you both in our after-sales relations and in the information given in this manual. -
Page 4: Important Warning
TO PROTECT THE FUTURE OF YOUR SPORT, MAKE SURE a correct preservation and maintenance of your new GAS GAS YOU USE YOUR BIKE LEGALLY, WITH CONCERN FOR THE motorcycle. -
Page 5: Table Of Contents
INDEX INTRODUCTION ................3 DRIVING INSTRUCTIONS ............21 IMPORTANT WARNING ..............4 Starting the engine ...............21 INDEX ..................5 Starting a cold engine ..............21 What to do when the engine is "flooded" ........22 IDENTIFICATION ................7 Stopping the engine ..............22 Motorcycle identification code ............7 Stopping the motorcycle ..............22 Authorization plate .................7 Running-in period .................23... - Page 6 Carburettor ...................32 CLEANING AND STORAGE ............52 - Adjusting the accelerator control cable ......32 Cleaning ..................52 - Adjusting idle speed ............33 Storage..................52 Spark plug ...................34 Starting after storage..............52 Air filter ..................35 Wheels ..................36 TECHNICAL DATA ..............53 - Tyre pressure ..............36 Engine ..................
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Page 7: Identification
IDENTIFICATION MOTORCYCLE IDENTIFICATION CODE The motorcycle identification code is engraved on the steering stem. AUTHORIZATION PLATE The motorcycle has its own corresponding authorization plate including information such as the identification Code. The information on the authorization plate must correspond to the data in the vehicle documents. -
Page 8: Location Of Components - Operation
LOCATION OF COMPONENTS – OPERATION LOCATION OF COMPONENTS 1- Clutch lever 2- Fuel tank cap 3- Front brake fluid tank 4- Engine start button 5- Front brake lever 6- Accelerator control... - Page 9 8- Silencer 9- Seat 10- Fuel tank 11- Headlight assembly 12- Front suspension 13- Rear brake pedal 14- Rear brake fluid tank 1- Front brake disk 2- Air filter 3- Chain 4- Chain guide 5- Rear shock absorber 6- Gear shift pedal 7- Front brake callipers LOCATION OF COMPONENTS –...
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Page 10: Clutch
CLUTCH FRONT BRAKES The clutch lever A is located on the left hand side of the handlebars. The front brake lever A is located on the right hand side of the To adjust the cable, see the section "maintenance instructions". handlebars. - Page 11 In the position everything is off and neither the lights or the horn will function. The battery is not used. In this position the hazard lights will not work either. In the position the ignition is turned on, the engine may be started and both the lights and the horn may be used.
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Page 12: Multi-Function Instrument Panel And Indicator Lights
MULTI FUNCTION INSTRUMENT PANEL Panel description AND INDICATOR LIGHTS 1. RESET button 2. 2nd row of indicators The multifunction apparatus, which is waterproof, has 4-8 LED 3. 1st row of indicators indicators on both sides of a central indicator screen 4. - Page 13 Technical characteristics FUNCTIONS Symbol TECHNICAL CHARACTERISTICS INCREMENTS PRECISION Bar tachometer 500 - 11,000 rpm 500 rpm Digital Tachometer 100 - 19,900 rpm 100 rpm Gear change indicator 100 - 19,900 rpm 100 rpm Maximum tachometer value 100 - 19,900 rpm 100 rpm ±...
- Page 14 Functions RPM: Bar TRIP: Journey counter Tachometer with bar graph. The bar graph of the tachometer displays This appears in the second line of the screen. The TRIP function up to 11,000 rpm. contains the vehicle's accumulated mileage since the last RESET operation.
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Page 15: Electric Start Button
ENGINE STOP BUTTON ELECTRIC START BUTTON The switch A is located on the right-hand side of the handlebar and Note has three positions: The motorcycle is fitted with a safety device allowing the engine to be started while the gear is engaged. See the section "Starting - Engine off the engine". -
Page 16: Lights And Indicators
LIGHTS AND INDICATORS The switch A is located on the right-hand side of the handlebar and has three positions: Note - Off With the ignition in position it is not possible to activate the lights or the horn. In this position the hazard lights will not work - Side lights either. -
Page 17: Horn
Turn indicators The switch A is located on the left-hand side of the handlebar and has two positions: The switch A is located on the left-hand side of the handlebar and has three positions: Hazard lights off Hazard lights on Right hand side indicator Indicator... -
Page 18: Fuel Tank
FUEL TANK FUEL CUTOFF The fuel tank holds 7.4 l. This has three positions: The diagrams below show the position of the fuel tap (A) for each case. The tank has a rapid access cap A and a tube for ventilation B to clear and vapours that may form. -
Page 19: Choke
WARNING GEARBOX If knocking occurs, try a different brand of petrol or higher The motorcycle has 5 gears. It is a sequential gearbox, which octane grade. means that in order to reach third gear from first gear, second gear must first be engaged, that is, the gears go up or down DANGER gear by gear. -
Page 20: Brake Pedal
BRAKE PEDAL WARNING Do not start the engine or ride the motorcycle when the stand is down. A - Rear brake pedal The rear brake pedal is located in front of the right hand side footrest and may be adjusted to the position of the driver. SEE MAINTENANCE INSTRUCTIONS. -
Page 21: Driving Instructions
DRIVING INSTRUCTIONS STARTING THE ENGINE DANGER Do not start or leave the engine idling in closed spaces. Exhaust fumes are highly toxic and may result in loss of consciousness or even death. When the engine is running, ensure that there is always adequate ventilation. Note The motorcycle is fitted with a safety device allowing the engine to be started while the gear is engaged. -
Page 22: What To Do When The Engine Is Flooded
Note If the engine will not start, remove the spark plug and dry it. See "Removing the spark plug". - Once the engine is running, open the fuel tap. Stopping the engine - Brake the motorcycle and put the gearshift pedal in neutral. - Completely close the accelerator pedal and use the engine stop button. -
Page 23: Running-In Period
For maximum deceleration, close the throttle A and apply both front - Never run the engine at maximum rpm. and rear brakes. - Vary the engine speed consistently using the throttle control. Note The spark plug may be soiled if the engine is used at a low speed during the running in period. -
Page 24: Maintenance Instructions
MAINTENANCE INSTRUCTIONS MAINTENANCE CHART Article Period Period Period First 5 hours every 30 hours every 60 hours Air filter Inspect the following every time that the motorcycle has been used or when necessary *Bolts on the silencer and the connections for the silencer *Valve tolerances Spark plug... -
Page 25: Clutch
CLUTCH Correct clutch cam play is 2-3 mm. Adjusting WARNING Correct clutch lever play is 2-3 mm. Lower play than that indicated will reduce the clutch effectiveness and the clutch useful life. WARNING Lower play than that indicated will reduce the clutch effectiveness To adjust the clutch cam play, proceed as follows: and the clutch useful life. -
Page 26: Brakes
We recommend that you visit Brake disc wear is automatically compensated mechanically and a GAS GAS workshop immediately. has no effect on the front brake lever or on the rear brake pedal. The only adjustments that need to be made are: Position and play - Ensure that front brake lever adjustment is correctly suited to both on the front brake lever and the rear brake pedal. -
Page 27: Brake Fluid
A and rear brake tank B. If the brake fluid is dark or appears dirty then go immediately to an approved GAS GAS workshop to replace the fluid. WARNING Brake fluid absorbs ambient humidity and degrades with time. -
Page 28: Brake Fluid Level Inspection
Brake fluid level inspection HANDLEBARS Adjustment - Check the brake fluid level using the inspection windows on both the front A and rear B brake tanks. The level should at least reach In order to better suit the driver size and preferences, the handlebar halfway up the inspection window. -
Page 29: Steering
STEERING Steering - adjustment - Stabilise the motorcycle using a solid support under the chasis. DANGER - Keep the front wheel off the ground. Handlebars with excessive play or an incorrect adjustment are - Remove the handlebar by loosening the handlebar clamp bolts A. extremely dangerous for driving. -
Page 30: Engine Oil
20W-50 15W-40 15W-50 ENGINE OIL 10W-40 10W-50 10W-30 ºC TEMP. ºF - Loosen the bolts D on both sides then remove the upper suspension Oil level plate E. - Rotate the steering adjustment nut using the special spanner in order to obtain the appropriate adjustment. Note - Fit the upper suspension plate E. - Page 31 - Change the oil when the engine is warm; this will facilitate the drainage of the oil from the drain in the lower part of the engine. - Always use genuine GAS GAS parts. To change the oil, take the following steps: - Remove the oil level rod B.
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Page 32: Cleaning The Strainer
Cleaning the strainer Note - The engine oil circuit, has a strainer to filter out particles that may contaminate the oil. - The oil strainer should be cleaned as indicated in the Maintenance table. WARNING B- oil strainer Used oil should be kept in an appropriate recipient for subsequent C- spring recycling according to current legislation. -
Page 33: Adjusting Idle Speed
- Check that the throttle grip turns smoothly. To set the engine speed to a minimum or slow the engine down then - Loosen the lock nut B. take the following steps: - Rotate the adjustment bolt C until the indicated play is reached. - Use the motorcycle until the normal operation temperature is - Tighten the locknut B. -
Page 34: Spark Plug
This damage is not covered by the guarantee. - If there is soot on the spark plug then clean using a metal brush. Always use spark plugs recommended by GAS GAS. Consult - Check and, if necessary, adjust the electrode spacing to between the dealers or a qualified mechanic to know which spark plug 0.7 - 0.8 mm (0.028 - 0.031 in). -
Page 35: Air Filter
- Fit the spark plug and tighten to the specified torque of 11 Nm (1.0 kgm). See also the "Tightening torques table". - Refit the hood for the spark plug. Note To ensure correct operation of the spark plug, keep the protection hood clean and dry. -
Page 36: Wheels
- Remove the cage B from the air filter A. - Check the filter for damage such as rupture, scratching, hardening, - Clean the filter in a bath of filter cleaning liquid using a gentle brush. or shrinkage. If it is damaged then replace it, otherwise dirt will enter the carburettor. -
Page 37: Adjusting The Wheel Spokes
Ground conditions SECONDARY TRANSMISSION CHAIN - Wet, sandy, muddy and slippery ground: reduce tyre pressure. DANGER - Hard ground, stony ground: increase tyre pressure. A chain in bad condition, inadequately maintained or incorrectly adjusted may jump or rupture leading to a loss of control of the Adjusting the wheel spokes motorcycle. -
Page 38: Chain Wear
- To check this, rotate the rear wheel until the chain becomes more - Loosen the axle nut C. tense. - Loosen the lock nuts B. - Lift the chain B by hand in the area of the pad A and measure the - Rotate the chain adjustment bolt A to reach the measurement distance between the pad surface and the lower part of the chain indicated in the section "Chain slack - Checking". -
Page 39: Battery
When the chain is replaced, the engine output pinion and the rear sprocket should also be replaced. If the teeth on these element are worn then this will lead to a rapid wear of the new chain. Check the engine output pinion and rear sprocket teeth and replace them if they are worn. - Page 40 If the battery voltage is above 12.6 V, the battery can be installed on the vehicle without having to recharge it. Constant voltage charge mode - Constant voltage = 14.4 - 14.7 V - Initial charge current = 0.1 - 0.5 Cn - Charge duration = 6 hours minimum / 24 hours maximum.
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Page 41: Exhaust System
THE EXHAUST SYSTEM The exhaust and the silencer reduce noise and carry the gasses away from the driver. If the exhaust is damaged, rusted, dented or split then change it. Removing the silencer - Remove the right hand side number plate carrier by removing the attachment bolts. -
Page 42: Rear Suspension
- Clutch lever. - Front brake lever. Note In order to lubricate the control cables (for example the throttle control) several lubricants in aerosols are available on the market. Ask for information from your approved GAS GAS workshop. MAINTENANCE INSTRUCTIONS... - Page 43 Lubricating the secondary transmission chain Lubricate the chain according to the intervals indicated in the maintenance charge or whenever the motorcycle is used in adverse conditions such as mud or rain. Note Several chain lubricants in aerosols are available on the market.
- Page 44 1- Front and rear wheels 9- Brake hose bolt 16- Silencer bracket bolts 21- Brake lever bolt 2- Front forks 10- Bolts and nuts of the 17- Sub chassis bolts 22- Handlebar bolts 3- Handle bars engine brackets. 18- Shock absorber bolts 23- Rear axle nut 4- Upper plate nut 11- Shift pedal bolts...
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Page 45: Tightening Torque Table
TIGHTENING TORQUE TABLE PART NUMBER Engine drain plug Shift pedal bolt Spark plug Calliper mounting bolts Disc plate mounting screws Engine mounting bolts Front axle bolt Front brake lever support bolt Fork flange bolt Steering nut 10.0 Rear axle nut 10.0 Rear brake pedal bolt Subframe support bolt... - Page 46 - The CDI pin connector, - Clean the inside of the CDI, generator or coil connectors. If the generator or coil oxidised or in engine still does not start then visit an approved GAS GAS bad condition. workshop. - Petrol / gas mixture incorrect.
- Page 47 - Clean the engine cooling blades or replace. dirty or bent. The engine does not run - Fuel system maladjusted - Adjust the fuel system correctly. Visit an approved GAS GAS smoothly workshop. - Valve adjustment incorrect. - Adjust the valve play. Visit an approved GAS GAS workshop.
- Page 48 FAULT CAUSE SOLUTION Detonations in the exhaust - Carbon in combustion chamber. - Visit an approved GAS GAS workshop. - The carburetion system is - Visit an approved GAS GAS workshop. maladjusted. - Incorrect or poor gasoline or - Drain the low quality fuel from the fuel tank.
- Page 49 - Empty the fork oil and fill with oil of the recommended viscosity. high. Visit an approved GAS GAS workshop. - Front forks twisted. - Replace the front forks. Visit an approved GAS GAS workshop. - Tyre pressure to high. - Verify tyre pressure.
- Page 50 - Apply a suitable chain lubricant. - Rear wheel misaligned. - Align the rear wheel. - 17-Insufficient oil level in front - Add oil to the forks as required. Visit an approved GAS GAS forks. workshop. - Front fork spring(s) weak or - Replace the springs in the front forks.
- Page 51 CAUSE SOLUTION The handlebars vibrate - Tyre worn, swing arm or its - Replace the worn parts. Visit an approved GAS GAS workshop. needle bearing worn. - Rim off-centre. - Centre the wheel. Visit an approved GAS GAS workshop. - Verify the tension of the wheel spokes. Adjust if necessary.
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Page 52: Cleaning And Storage
WARNING CLEANING AND STORAGE Never wax or lubricate the brake disk, this could lead to brake failure and could provoke an accident. Clean the disc using Cleaning trichloroethylene or acetone. Note Storage Before cleaning the motorcycle, prepare the machine so that When the motorcycle is to be stored for any length of time, it should water does not penetrate certain areas of the bike. -
Page 53: Technical Data
TECHNICAL DATA ENGINE Engine 4-stroke, 2-valve, air-cooled single cylinder Displacement in cubic centimetres 123 cc Bore and stroke 53 x 50 mm Spark plug TORCH D8RTC Fuel supply Carburettor Keihin 22 TRANSMISSION Transmission type 5 speed Clutch type Cable operated, multi-disc in oil bath Secondary transmission Chain 5/8 x 1/4 Gear ratio... - Page 54 Suspension Front Marzocchi telescopic fork 40mm Rear Single shock absorber system Suspension stroke Front 202 mm Rear 220 mm Front suspension oil MARZOCCHI SAE 7.5 Front fork oil level Marzocchi: 200 mm (compressed, without spring) BRAKES Front 260 mm diameter Disc Double piston calliper AJP* Rear 220 mm diameter Disc Cylinder with incorporated tank, single piston calliper AJP* DIMENSIONS...
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Page 55: Guarantee Manual
Manufacturer's guarantee regulations for GAS GAS Motos S.A. The Company GAS GAS Motos S.A. (hereafter referred to as GG) hereby guarantees the final purchaser of a vehicle manufactured by GG that both materials and workmanship are free from defects according to the maximum quality standards. Consequently, GG hereby warrants to the final purchaser (hereinafter referred to as the "purchaser"), subject to the conditions stated below, to remove any defects in material or production... - Page 56 Purchaser obligations GG shall be entitled to refuse to accept warranty claims if and to the extent that: a) The purchaser has failed to subject the vehicle to any of the inspections and/or maintenance work prescribed in the operating manual or has exceeded the date stated for such inspections or maintenance work, also excluding from the warranty defects that appear before the prescribed date of such inspection or maintenance work not performed or performed after the prescribed date.
- Page 57 Miscellaneous 1- GG shall be entitled to decide in its sole discretion whether to repair or to replace defective parts should the repair or replacement cost be disproportional. The ownership of parts replaced, if any, shall pass to GG, free of any consideration whatsoever. The licensed GG dealer entrusted with the removal of defects shall not be authorized to issue binding declarations on behalf of GG.
- Page 58 Notes Notes...