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Omron Z550 Setup Manual

Multi-dimensional sensor
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OMRON Corporation
Industrial Automation Company
Sensing Devices Division H.Q.
Application Sensors Division
Shiokoji Horikawa, Shimogyo-ku,
Kyoto, 600-8530 Japan
Tel: (81)75-344-7068/Fax: (81)75-344-7107
Regional Headquarters
OMRON EUROPE B.V.
Sensor Business Unit,
Carl-Benz-Str. 4, D-71154 Nufringen,
Germany
Tel: (49)7032-811-0/Fax: (49)7032-811-199
OMRON ELECTRONICS LLC
1 East Commerce Drive, Schaumburg, IL 60173
U.S.A.
Tel: (1)847-843-7900/Fax: (1)847-843-8568
OMRON ASIA PACIFIC PTE. LTD.
83 Clemenceau Avenue,
#11-01, UE Square,
239920 Singapore
Tel: (65)6835-3011/Fax: (65)6835-2711
OMRON (CHINA) CO., LTD.
Room 2211, Bank of China Tower,
200 Yin Cheng Road (M),
Shanghai, 200120 China
Tel: (86)21-5037-2222/Fax: (86)21-5037-2200
In the interest of product improvement, specifications are
subject to change without notice.
Authorized Distributor:
Printed in Japan
Cat. No. Z189-E1-02
0505-0.1M (1103) (M)
Multi-Dimensional Sensor
Z550
Setup Manual
POWER
This manual provides information on
system hardware. Be sure to read this
manual first.
Cat.No. Z189-E1-02

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  • Page 1 Room 2211, Bank of China Tower, 200 Yin Cheng Road (M), Shanghai, 200120 China POWER Tel: (86)21-5037-2222/Fax: (86)21-5037-2200 In the interest of product improvement, specifications are subject to change without notice. Authorized Distributor: This manual provides information on system hardware. Be sure to read this manual first.
  • Page 2 Controller. Please observe the following points when using the Controller. • Please read and understand this manual thoroughly before using the Controller so that it is not used incorrectly. • Please keep this manual at hand so that you can refer to it at any time.

  • Page 3: Introduction

    Precautions in using the Product (Be sure to read it.) and Table of contents INTRODUCTION Wiring and Connection SECTION 1 Installation SECTION 2 Connecting External Devices SECTION 3 Appendix SECTION 4 Setup Manual Multi-Dimensional Sensor Z550 Z550-MC10/-MC15...

  • Page 4: Warranty, Limitations Of Liability, Application Considerations Disclaimers

    The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: •...
  • Page 5 FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PERFORMANCE DATA Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements.
  • Page 6 Indicates general prohibitions for which there is no specific symbol. Alert statements in this Manual The following alert statements apply to the products in this manual. Each alert statement also appears at the locations needed in this manual to attract your attention.
  • Page 7 If the Unit must be used without terminating the laser beam path, position the laser beam path so that it is not at eye level.
  • Page 8 § Use in the U.S. When a laser product mounted on a certain device is to be used in the U.S., it has to meet the requirements set forth by the FDA (regulations for laser products set forth by the Food and Drug Administration).
  • Page 9 § Use in Countries Other than the U.S. Replace the warning label in Japanese on the sensor main body with the attached EN/IEC warning label upon use in countries other than the U.S. Attach the label in the area where the original Japanese warning label was provided.
  • Page 10 Installation Environment • Do not use the product in environments where it can be exposed to inflammable/explosive gas. • Do not install the product close to high-voltage devices and power devices in order to secure the safety of operation and maintenance.
  • Page 11 • Corrosive or flammable gases • Dust, salt, or iron particles • Direct vibration or shock • Reflection of intense light (such as other laser beams or electric arc-welding machines) • Strong magnetic fields • Direct sunlight • Contact with water, oil, and chemical agents...
  • Page 12 Sensor Install the sensor in a clean environment and keep the optical filter on the front panel of the sensor free from oil and dust. If affected by oil or dust, clean the filter as follows: • Use a blower brush (normally used to clean camera lenses) to blow large dust particles away from the surface.
  • Page 13 Component Installation and Handling Dedicated Components Make sure to use the dedicated components for the sensor and console connected to this controller. • Sensor: Z550-SW70 • Console: Z300-KP Connecting/Disconnecting Cables Always turn the power supply off before connecting or disconnecting any cables.
  • Page 14 • Do not ground the video monitor. • Do not ground the metallic part of the connector. • Secure the video monitor with plastic screws if it is being mounted to a metallic surface. Warming Up After turning on the power supply, allow the Controller to stand for at least 30 minutes before use.

  • Page 15: Editor's Note

    Visual Aids Indicates information required to take full advantage of the functions and performance of the product. Incorrect application methods may result in data corruption or damage to the product. Read and follow all precautionary information. Indicates points that are important to achieve the full product performance, such as operational precautions and application procedures.
  • Page 16 INTRODUCTION Z550 Setup Manual...

  • Page 17: Table Of Contents

    INTRODUCTION Table of Contents INTRODUCTION Warranty, Limitations of Liability, Application Considerations Disclaimers Editor's Note Table of Contents SECTION 1 Wiring and Connection Basic System Configuration Component Names and Functions Connecting Peripheral Devices Wiring Power Supply and Ground SECTION 2 Installation...
  • Page 18 INTRODUCTION Memo Z500 Setup Manual...

  • Page 19: Section 1 Wiring And Connection

    SECTION 1 Wiring and Connection Basic System Configuration Component Names and Functions Connecting Peripheral Devices Wiring Power Supply and Ground Z550 Setup Manual...

  • Page 20: Basic System Configuration

    The following diagram shows the basic Controller system configuration. • Dedicated products must be used for some of the components. Some of the devices may be damaged if products other than the specified dedicated products are used. These items are indicated with asterisks.

  • Page 21: Component Names And Functions

    When the laser beam is turned off, both indicators will turn off. For 15 to 25 seconds after the power supply is turned on, both indicators will be off indicating that the laser beam is off. Laser emitter Emits the laser beam.
  • Page 22 Connected to the sensor. Analog output terminals Connected when using analog output. Dip switch Used to select the language of the messages displayed on the screen. 10 RS-232C connector Connected to external devices such as a personal computer or PLC. POWER indicator lamp Lit while the power is on.

  • Page 23: Connecting Peripheral Devices

    ON. The various connectors on the Controller are capped when the Controller is shipped. When a connector is not being used, leave the cap in place or replace the cap to protect against dust, dirt, and static electricity.
  • Page 24 Connect the sensor to the Controller's sensor connector. Three ferrite cores (supplied with the sensor) must be attached to the sensor cable. Two ferrite cores can be connected within 100 mm from the sensor and within 100 mm from the controller's connector, respectively.

  • Page 25: Wiring Power Supply And Ground

    To avoid grounding problems, do not share the ground wire with any other devices or wire the ground to the building's steel framing. Use a grounding point that is as close as possible and keep the ground wiring as short as possible.
  • Page 26 Use a DC power supply with safety measures against high-voltage spikes (safety extra low- voltage circuits on the secondary side). • Use a UL class II DC power supply if UL recognition is required in the entire system. • Keep the power supply wiring as short as possible.

  • Page 27: Section 2 Installation

    SECTION 2 Installation Mounting the Controller Mounting the Sensor Z550 Setup Manual...

  • Page 28: Mounting The Controller

    PFP-M End Plate (OMRON) Mounting the Controller Hook the controller into the DIN track as shown in the diagram and then press in at the bottom until the controller locks into place. Removing the Controller Use a flat-bladed screwdriver to pull the hook down and then pull out the controller from the bottom.
  • Page 29 SECTION 2 Installation Surface-Mounting Four, M4 (Unit: mm) 185±0.2 Z550 Setup Manual...

  • Page 30: Mounting The Sensor

    If the sensor receives light reflected from a wall surface, it cannot perform the measurement accurately. The sensor should be mounted in the way shown below if it is not possible to mount it away from the wall, i.e., such that the plane containing the emission axis and the reception axis is parallel to the wall surface, preventing interference from light reflected from the wall surface.
  • Page 31 Select a mounting condition of the sensor in [System/Environment] from the menu, and then mount the sensor at a distance where it can accurately measure workpieces. If the connector chassis of a sensor or extension cable makes contact with a noise source, operation may not proceed normally. Insulate the connector chassis before use.
  • Page 32 SECTION 2 Installation Mutual Interference When using two or more sensors mounted adjacently, make sure that the spots (shown below) produced by other sensors are outside the shaded areas. Z550-SW70 (Unit: mm) Z550 Setup Manual...
  • Page 33 SECTION 2 Installation Mounting Hole Dimensions Z550-SW70 (Unit: mm) (Reference plane) 6-R1 Reception axis 3-M4 65±0.1 Mounting Holes Dimensions Emission axis Measurement center (60-mm measurement range mode) Z550 Setup Manual...
  • Page 34 SECTION 2 Installation MEMO Z550 Setup Manual...

  • Page 35: Section 3 Connecting External Devices

    SECTION 3 Connecting External Devices Terminal Block Connections RS-232C Connections Linear Sensor Controller Connections Z550 Setup Manual...

  • Page 36: Terminal Block Connections

    SECTION 3 Connecting External Devices Terminal Block Connections Measurement command signals are input and measurement results are output via the terminal blocks of the Controller. This section explains how to connect the terminal blocks to the Controller. Refer to the separate volume, Operation Manual, for details on I/O formats.
  • Page 37 ON Current/ON Voltage This refers to the current or voltage values needed to shift from the OFF→ON state. The ON voltage value is the potential difference between each of the input terminals and COM IN. OFF Current/OFF Voltage This refers to the current or voltage values needed to shift from the ON→OFF state.
  • Page 38 SECTION 3 Connecting External Devices Terminal Names Control terminal Control terminal Measurement Common Command inputs result outputs for DO 16 to 19 DO 16 DO 18 GATE DI 0 DI 2 DI 4 DI 6 DO 17 DO 19 RESET TRIGGER...
  • Page 39 RESET terminal on. The initial status of the output terminals is off. The terminals may turn on for approximately 0.5 seconds when the power supply is turned on, however. Make sure that these outputs are not treated as actual signals by external devices.

  • Page 40: Rs-232C Connections

    Refer to the separate volume, Operation Manual, for details on communication specification settings and I/O formats. In some situations, the RS-232C terminal transmits signals when the power supply is turned on or off, or reset. Make sure that these signals are not treated as actual signals by external devices.
  • Page 41 *Pin numbers on the external device will depend on the device being connected. Refer to the manual for the personal computer or PLC being connected. Connection Method Align the connector with the socket and press it straight into place, then fix it with the screws on both sides of the connector. •...

  • Page 42: Linear Sensor Controller Connections

    V1.25-MS3 6.2mm max. Terminal Names Reinstall the terminal block protection covers so that the terminal blocks are covered after wiring. 4 to 20mA -5 to 5V Analog output ground connected to input devices. Analog output terminal for voltage output in the range -5 to 5 V.
  • Page 43 SECTION 3 Connecting External Devices Internal Specifications Analog output: 4 to 20mA Load Analog output: -5 to 5V 300 max. -12V Analog ground Z550 Setup Manual...
  • Page 44 SECTION 3 Connecting External Devices Connection Examples for the Linear Sensor Controller Connecting to the Linear Sensor Digital Panel Meter (K3TS) K3TS-SD12B DC24V 4 to 20mA -5 to 5V 0 Z550 Setup Manual...
  • Page 45 SECTION 3 Connecting External Devices Connecting to the Linear Sensor Controller (K3AS) DC24V K3AS 4 to 20mA -5 to 5V 0 Connecting to the Scaling Meter (K3TJ) K3TJ-A116R DC24V 4 to 20mA -5 to 5V Z550 Setup Manual...
  • Page 46 Connecting External Devices Connecting to the Digital Panel Meter (K3NX) K3NX-AD2A DC24V 4 to 20mA -5 to 5V 0 Connecting to the Linear Sensor Interface Unit (CQM1-LSE) 4 to 20mA ZERO ZRES 4 to 20mA -5 to 5V 0 CQM1-LSE01...

  • Page 47: Section 4 Appendix

    SECTION 4 Appendix Troubleshooting Inspection Specifications and Dimensions Requirements from Regulations and Standards Z550 Setup Manual...

  • Page 48: Troubleshooting

    SECTION 4 Appendix Troubleshooting This section provides information on hardware errors and temporary remedies to be taken. Refer to this section before requesting service from your OMRON representative. Connection Errors Problem Probable cause Reference The Power indicator The power supply is not connected properly.
  • Page 49 The Controller is not in the Run mode. The unit operates well The buffers on the receiving side (PC) are full. Check whether initially, but after a while they are set to receive data properly.

  • Page 50: Inspection

    Use a blower brush (normally used to clean camera lenses) to blow large dust particles away from the surface. Do not blow the dust away with your mouth. Use a soft cloth (such as a lens cleaning cloth) moistened with a small amount of alcohol to completely remove the small dust particles.

  • Page 51: Specifications And Dimensions

    Measure- Direction of width 70mm (at 200 mm-reference distance) ment range Direction of height *1 ±30 mm max. (for 60-mm measurement range mode) Light source Visible semiconductor laser (wave length: 658 nm, 15 mW max, class 3B) Beam dimensions *2 120 µm x 75 mm typical at the 200 mm-reference distance...
  • Page 52 *5 The error in relation to the ideal straight line when the average height of all lines on an OMRON-standard workpiece (alumina ceramics) is measured. The degree of linearity may change depending on the workpiece.
  • Page 53 Noise resistance 1500 Vp-p; Pulse width: 0.1 µs/1 µs; Rising edge: 1-ns pulse Vibration resistance 10 to 150 Hz (at a double amplitude of 0.1 mm) for 80 minutes each in the X, Y, and Z directions Shock resistance 200m/s ;...
  • Page 54 Resolution (*3): 0.25 mV (± 5 V), 0.4 µA (4 to 20 µA) Average current at normal operation after power is turned ON. *2 The sampling interval varies depending on the measurement settings. Check the actual sampling interval on the image monitor.
  • Page 55 TRIG SHIFT CONSOLE 2000 General specifications Vibration resistance 10 to 150 Hz at a single-amplitude of 0.15 mm, 4 times for 8 minutes each in 3 directions Shock resistance 196m/s ; 3 times each in 6 directions Ambient temperature 0 to +50°C at operation, -25 to +65°C at storage (no freezing and condensation)
  • Page 56 0 to +50°C at operation, -15 to +60°C at storage (no freezing and condensation) Ambient humidity Operating and storage: 35% to 85% (no condensation) Vibration resistance 10 to 150 Hz (at a double amplitude of 0.35 mm) for 8minutes each in the X, Y, and Z directions Materials Cable sheathing: Heat-resistant chlorinated vinyl...
  • Page 57 Unit mm 2000 46.7 46.7 General specifications Vibration resistance 10 to 150 Hz at a single-amplitude of 0.15 mm, 4 times for 8 minutes each in 3 directions Shock resistance 196m/s ; 3 times each in 6 directions Ambient temperature 0 to +50°C at operation, -25 to +65°C at storage (no freezing and condensation)
  • Page 58 20.4 to 26.4 V DC Current consumption 700 mA max. Vibration resistance 10 to 150 Hz at a single-amplitude of 0.1 mm (maximum acceleration: 15 m/s ), 10 times for 8 minutes each in 3 directions Shock resistance 150 m/s ;...
  • Page 59 Appendix Performance specifications Image pitch 0.348 (H) x 0.348 (V) mm Contrast 85:1 (typical) Viewable angle 25° up/down and 50° left/right (with a contrast ratio > 10) Luminance 250 cd/m (typical) Backlight Cold cathode fluorescent light Response speed 60 ms max.

  • Page 60: Requirements From Regulations And Standards

    SECTION 4 Appendix Requirements from Regulations and Standards Summary of Requirements to Manufactures For Europe EN 60825-1 “Safety of Laser Products, Equipment Classification, Requirements and User's Guide” Summary of Manufacturer’s Requirements Classification Requirements subclause Class 1 Class 1M Class 2...
  • Page 61 Promotion brochures must specify product classification; service manuals must contain safety vice information information Note: 1.This table is intended to provide a convenient summary of requirements. See text of this standard for com- plete requirements. 2. For the safety medical laser products, IEC 60601-2-22 applies.
  • Page 62 IIIa IIIb Performance (all laser products) Protective R (see note 2) R (see note 2) R (see note 2) R (see note 2) R (see note 2) R (see note 2) housing Safety interlock (see notes 3,4) (see notes 3,4)
  • Page 63 Footnotes: Note 1: Based on highest level accessible during operation. Note 2: Required wherever & whenever human access to laser radiation above Class I limits is not needed for prod- uct to perform its function. Note 3: Required for protective housings opened during operation or maintenance, if human access thus gained is not always necessary when housing is open.
  • Page 64 (see note 2) (see note 3) Note: 1.This table is intended to provide a convenient summary of requirements. See text of this standard for com- plete precautions. 2.Class 1M laser products that failed condition 1 of table10 of the standard. Not required for Class 1M laser products that failed condition 2 of table10 of the standard.
  • Page 65 SECTION 4 Appendix For U.S.A ANSI Z136.1:1993 “American National Standard for the Safe Use of Lasers” Control Measures for the Four Laser Classes Control measures Classification Engineering Controls Protective Housing (4.3.1) Without Protective Housing LSO (see note 2) shall establish Alternate Controls (4.3.1.1)
  • Page 66 Applicable only to UV and IR Lasers (4.5.1.2) 2.LSO: Laser Safety Officer An individual shall be designated the Laser Safety Officer with the authority and responsibility to monitor and enforce the control of laser hazards, and to effect the knowledgeable evaluation and control of laser hazards.
  • Page 67 Their use requires extreme caution. Note: Conditions for safe viewing of diffuse reflections for Class 3B visible lasers are: minimum viewing distance of 13 cm between screen and cornea and a maximum viewing time of 10 s. Other viewing conditions require a com- parison of the diffuse reflection exposure with the MPE.
  • Page 68 Class. Class IV/4 Exceeding the limits of Class IIIb and are a A Class 4 laser is a hazard to the eye or skin hazard for scattered reflection as well as for from the direct beam and sometimes from a direct exposure.
  • Page 69 SECTION 4 Appendix Z550 Setup Manual...
  • Page 70 Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. Z189-E1-02 Revision code The following table outlines the changes made to the manual during each revision. Page numbers refer to the previous version.

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