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User Manual
2D Profile Measuring Sensors
ZG - Smart Profile Sensor
The easy way to get your profile
The smart ZG sensor solves ambitious profile mea-
surement applications. An easy and intuitive user in-
terface enables efficient installation, setup and
operation. The advanced processing technology is
a break-through for the needs of high speed pro-
cesses. Precise shape measurement is guaranteed
on challenging materials and surfaces. A built-in
LCD monitor presents the measurement result in
real time.
• Easy to use - intuitive user interface
• Live - built-in LCD monitor for setup and
immediate profile display
• Versatile - 18 measurement tools
• Accurate - 5 µm resolution
• Wide profiles - up to 70 mm
• Fast - 5 ms sampling time
• Smart - powerful PC software for configuration
and post-processing (optional)
Easy to use
Complex operational procedures are time consuming and costly.
The new ZG differentiates from standard products by its usability.
The intuitive icon based menu, enables an easy setup and configu-
ration of advanced measurement tasks within 3 steps.
Live - built-in LCD monitor
The built-in LCD monitor of the ZG represents an intuitive user
interface for easy setup and immediate live feedback of measure-
ment result. This helps to save time for the initial configuration,
change of measurement task and reduces the training efforts for
personnel. A fine tuning of the settings can be achieved in sec-
onds. The LCD monitor enables to check the measurement result
at any time during operation, without the need to connect an exter-
nal PC. The reaction time for maintenance activities can be short-
ened.
ZG - Smart Profile Sensor
Step 1
Adjust Sensor Head
Check on LCD display
Simple ICON menu
Check results on display
Step 2
Select function
Select range
Automatic calculation
Control with keys
Step 3
1
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Summary of Contents for Omron ZG
- Page 1 This helps to save time for the initial configuration, change of measurement task and reduces the training efforts for personnel. A fine tuning of the settings can be achieved in sec- onds. The LCD monitor enables to check the measurement result at any time during operation, without the need to connect an exter- nal PC.
- Page 2 The ZG Smart profile sensor offers different modes of operation, which allows adjusting the sensor behavior to the application requirements. The optimization can be done either towards high speed or high accuracy. For high speed processes the sampling time can be decreased to 5 ms. In the other direction 5 µm accuracy can be achieved.
- Page 3 • Solution: Automatic Laser power adjustment in ZG • Key point: Higher accuracy than vision systems Warpage measurement - PCB • Task: Measure the warpage of a PCB to avoid soldering or connection defects • Industry: Electronics Area measurement - glue bead measurement •...
- Page 4 Position measurement - paper • Task: Control the position of the paper and check whether there is a drift (meandering) • Industry: Paper Angle measurement - car seat Task 1 Task 3 = • Task: Measure the angle of the car seat •...
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Page 5: Basic Configuration
Controller Parallel Output Unit Setup Support Software High-speed Input Board (PC) RS-232C Note: Screen images are simulated. Cable length between Sensor Head and Controller Standard Sensor Head cable length 0.5 m, 2 m Flex-resistant cable ZG-WDS@ ZG-WDC@ Sensor Head Controller... -
Page 6: Ordering Information
Power Output Model supply type 24 VDC NPN ZG-WDC11A* ZG-WDC41A* * Included with Smart Monitor ZG Setup Support Software and USB cable. Accessories (Order separately) Real-time Parallel Unit (for the ZG-WDC-Series) Sensor Head Extension Cable Appearance Output type Model Name... -
Page 7: Specifications
IP64 (IEC 60529) protection resistance Vibration resistance 10 to 150 Hz with 0.35 mm single amplitude for 80 min each in X, Y and Z directions (destruction) Shock resistance 150 m/s , 3 times each in 6 directions (up/down, right/left, forward/backward) - Page 8 Monitor ZG Setup Support Software (CD-ROM), USB Cable (1 m) Note: 1 . The image input periode listed here are for fixed/auto sensitivity. The image input period will be longer for multi-sensitivity or other settings. Use the eco monitor in RUN mode to determine the actual image input period.