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Siemens SINAMICS S220 Equipment Manual

Siemens SINAMICS S220 Equipment Manual

Booksize power units
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Edition
09/2023
EQUIPMENT MANUAL
SINAMICS
SINAMICS S220
Booksize power units
www.siemens.com/drives

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Summary of Contents for Siemens SINAMICS S220

  • Page 1 Edition 09/2023 EQUIPMENT MANUAL SINAMICS SINAMICS S220 Booksize power units www.siemens.com/drives...
  • Page 3 Introduction Fundamental safety instructions System overview SINAMICS Application planning S220 Booksize power units Mounting Line-side power components Equipment Manual Smart Line Modules Motor Modules DC link components Motor-side power components Accessories Service and maintenance 09/2023 A5E53307519B AA...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    1.2.6 Websites of third-party companies..................13 SINAMICS documentation ....................13 Service and Support......................14 1.4.1 Siemens Industry Online Support on the Web..............14 1.4.2 Siemens Industry Online Support on the road..............14 1.4.3 Getting information about the product................15 1.4.4 Feedback on the technical documentation .................
  • Page 6 Table of contents 3.3.4 Installation altitude ......................39 Application planning ........................... 41 Protecting persons from electromagnetic fields..............41 Protecting against the spread of fire..................42 Protection against condensation and electrically conductive pollution......... 43 Low-voltage switchgear and controlgear assemblies............43 Operation on a TN system ....................43 Operation on a TT system ....................
  • Page 7 Table of contents 4.15 Protective connection and function equipotential bonding..........69 4.15.1 Rules to dimension the protective connection..............69 4.15.2 Conductor cross-section for protective connections ............70 4.15.3 Protective connection concept ................... 70 4.15.3.1 Protective connection via the PE busbar................70 4.15.3.2 Protective connection via the mounting plate ..............
  • Page 8 Table of contents Line contactors ........................ 101 Line filter ......................... 102 6.5.1 Overview ......................... 102 6.5.2 Safety information ......................103 6.5.3 Interfaces ........................105 6.5.4 Dimension drawing......................106 6.5.5 Mounting position ......................106 6.5.6 Technical data........................107 Line reactors ........................107 6.6.1 Overview .........................
  • Page 9 Table of contents 7.13 Connect the protective conductor ..................140 7.14 Service and maintenance ....................142 7.14.1 Withdraw the connection plug ..................142 7.14.2 Replace the fan ........................ 143 7.15 Accessories ........................145 7.15.1 Order data connection plug....................145 7.15.2 Order data for shield connection plate and clamps............
  • Page 10 Table of contents Motor Modules 45 A and 60 A ..................187 8.4.1 Interfaces and connections ....................187 8.4.1.1 Interfaces (front and upper side) ..................187 8.4.1.2 Interfaces (lower side) ..................... 188 8.4.1.3 X21 EP terminals/temperature sensor ................188 8.4.1.4 X1 Motor connection ....................... 190 8.4.1.5 X11 holding brake connection..................
  • Page 11 Table of contents 8.5.12 Connecting the motor...................... 235 8.5.12.1 Connectable cable cross-sections ..................235 8.5.12.2 Selecting cable lugs ......................235 8.5.12.3 Preparing the motor connection cable ................236 8.5.12.4 Connecting the motor connection cable and holding brake..........238 8.5.12.5 Using reduction collars..................... 239 8.5.12.6 Connecting the cable shield .....................
  • Page 12 Table of contents 11.3.2.2 DRIVE-CLiQ cabinet bushing for M12 plug/socket .............. 273 11.3.3 Dimension drawing......................274 11.3.4 Installation ........................275 11.3.4.1 Installing the DRIVE-CLiQ cabinet bushing for RJ45 plug............ 275 11.3.4.2 Installing the DRIVE-CLiQ cabinet bushing for M12 plug............ 276 11.3.5 Technical data........................

  • Page 13: Introduction

    With the SINAMICS converter series you can solve drive tasks in the low, medium and DC voltage range. All Siemens drive components, such as converters, motors, and controls, are matched to each other and can be integrated into your existing automation systems.

  • Page 14: Target Group

    This documentation contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the use of third-party products. Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 15: Websites Of Third-Party Companies

    This document may contain hyperlinks to third-party websites. Siemens is not responsible for and shall not be liable for these websites and their content. Siemens has no control over the information which appears on these websites and is not responsible for the content and information provided there.

  • Page 16: Service And Support

    Service and Support 1.4.1 Siemens Industry Online Support on the Web Description The following is available via Siemens Industry Online Support (https:// support.industry.siemens.com/cs/ww/en/), among others: • Product support • Global forum for information and best practice sharing between users and specialists •...

  • Page 17: Getting Information About The Product

    There is a data matrix code or QR code on the nameplate of your product. Scan the code using the "Industry Online Support" app (https://support.industry.siemens.com/cs/ww/en/sc/ 2067) to obtain technical information about the device. The app is available for Apple iOS and Android.

  • Page 18: Feedback On The Technical Documentation

    1.4.4 Feedback on the technical documentation Description We welcome your questions, suggestions, and corrections for this technical documentation. Please use the "Provide feedback" link at the end of the entries in Siemens Industry Online Support. Figure 1-3 Requests and feedback 1.4.5...

  • Page 19: Technical Support

    • "Industry Online Support" mobile app The Support Request is the most important input channel for questions relating to products from Siemens Industry. This will assign your request a unique ticket number for tracking purposes. The Support Request offers you: •...

  • Page 20: Training

    Description SITRAIN – Digital Industry Academy offers a comprehensive range of training courses on Siemens industrial products – directly from the manufacturer, for all industries and use cases, for all knowledge levels from beginner to expert. More information can be found on the Internet via the following address (https:// www.siemens.com/sitrain).
  • Page 21 Introduction 1.5 Important product information Note It cannot be guaranteed that EMC emission limits are complied with if the products are connected to an isolated line supply grounded through a high ohmic connection or a line supply with grounded line conductor. •...
  • Page 22 Introduction 1.5 Important product information Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 23: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
  • Page 24 Fundamental safety instructions 2.1 General safety instructions WARNING Risk of electric shock and fire from supply networks with an excessively low impedance Excessively high short-circuit currents can lead to the protective devices not being able to interrupt these short-circuit currents and being destroyed, and thus causing electric shock or a fire.
  • Page 25 Fundamental safety instructions 2.1 General safety instructions WARNING Electric shock due to unconnected cable shield Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields. • As a minimum, connect cable shields and the conductors of power cables that are not used (e.g.
  • Page 26 Fundamental safety instructions 2.1 General safety instructions WARNING Electromagnetic interference due to inadequate shield support A lack of adequate shield support for the power cables can cause malfunctions and impermissibly high levels of interference. • Use the shield connection plates supplied or recommended. •...
  • Page 27 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices, cellphones or WLAN devices. • Use the "SIEMENS Industry Online Support App" or a QR code scanner only on equipment that has already been switched off.
  • Page 28 Fundamental safety instructions 2.1 General safety instructions WARNING Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible. Unrecognized dangers may cause accidents resulting in serious injury or death. • Check that the warning labels are complete based on the documentation. •...

  • Page 29: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks.
  • Page 30 Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure...

  • Page 31: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 2.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine or system-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system integrator must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
  • Page 32 Fundamental safety instructions 2.5 Residual risks of power drive systems 6. Influence of network-connected and wireless communications systems, e.g. ripple-control transmitters or data communication via the network or mobile radio, WLAN or Bluetooth. 7. Motors for use in potentially explosive areas: When moving components such as bearings become worn, this can cause enclosure components to exhibit unexpectedly high temperatures during operation, creating a hazard in areas with a potentially explosive atmosphere.

  • Page 33: System Overview

    System overview Overview of the booksize system 3.1.1 Booksize system Overview SINAMICS S220 booksize components are harmonized with one another and implemented as modular system. Description Figure 3-1 Example of a SINAMICS S220 booksize of drive line-up Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 34: Mixed Operation Of Sinamics S120 And S220 Components

    For example, it can lead to converter components overheating, a motor unexpectedly accelerating or safety functions not functioning. • When using a SINAMICS S220 Smart Line Module, use a Control Unit with firmware V5.2 SP3 HF10 or later.

  • Page 35: Guideline, Standards, Certificates

    SINAMICS S120 booksize components in the engineering tools (e.g. Startdrive). If there is no compatible SINAMICS S120 booksize component for a component, then the article number of the SINAMICS S220 booksize component is displayed.
  • Page 36 Converters with the symbols shown comply with EMC requirements for Australia and New Zealand. ISO 9001 and ISO 14001 quality systems Siemens AG employs a quality management system that complies with ISO 9001 and ISO 14001. Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 37: Non-Relevant Certification

    A list of currently certified components is available on request from your sales partner. If you have any questions relating to certifications that have not yet been completed, please ask your sales partner. The certificates can be downloaded from the internet: Certificates (https:// support.industry.siemens.com/cs/ww/en/ps/29047/cert) Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 38: System Data

    100 kA at 480 V (SCCR) according to UL 61800-5-1 The SCCR value depends on the overcurrent protective device used, and can be taken from the following product information: "Protective Devices for SINAMICS S220 Line Modules Booksize (https://support.industry.siemens.com/cs/ww/en/view/109804134)" Electromagnetic compatibility According to IEC 61800-3: Used in the second environment (industrial line supplies). As standard, Category C3.

  • Page 39: Degree Of Protection / Protection Class

    System overview 3.3 System data 3.3.2 Degree of protection / protection class Technical data Table 3-3 Degree of protection and protection class of the drive system Feature Value Degree of protection IPXXB according to IEC 60529, open type according to UL/CSA Protection class I (with protective conductor connection) according to IEC 61800-5-1 3.3.3 Environmental conditions...
  • Page 40 System overview 3.3 System data Table 3-6 Climatic environmental conditions Usage phase Description Long-term storage Class 1K4 according to IEC 60721-3-1:1997, in product packaging Temperature: -25 … +55 °C Transport Class 2K4 according to IEC 60721-3-2:1997, in transport packaging Temperature: -40 … +70 °C Operation Class 3K3 according to IEC 60721-3-3:2002 with increased ruggedness with respect to relative humidity Temperature: -10 ...

  • Page 41: Installation Altitude

    System overview 3.3 System data 3.3.4 Installation altitude Technical data Table 3-8 Installation altitude for the drive system Usage phase Description Operation 0 ... 1000 m above sea level without reducing the output current and the ambient temperature > 1000 ... 4000 m • Reduction of the output current by 10 % per 1000 meters, or •...
  • Page 42 System overview 3.3 System data Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 43: Application Planning

    Application planning Protecting persons from electromagnetic fields Requirement WARNING Negative impact on health from electromagnetic fields During operation, converters generate electromagnetic fields (EMF). Electromagnetic fields can have a negative impact on your health and can even cause death. • As operating company, carefully design workplaces so that workers are protected from impermissibly strong electromagnetic fields.

  • Page 44: Protecting Against The Spread Of Fire

    Application planning 4.2 Protecting against the spread of fire Measurements for SINAMICS S220 booksize components Table 4-1 Data for frequency range 0 Hz to 300 GHz Frequency range Frequency range 0 Hz ... 100 kHz 100 kHz ... 300 GHz Electric field strength Limit values not exceeded Limit values not exceeded...

  • Page 45: Protection Against Condensation And Electrically Conductive Pollution

    Application planning 4.5 Operation on a TN system Protection against condensation and electrically conductive pollution Description The following should be carefully observed for protection against mechanical and climatic conditions as well as to guarantee functional safety and the Safety Integrated safety functions: The components must always be operated in housings, cabinets or enclosed electrical operating areas/rooms, which as a minimum have degree of protection IP54 according to IEC 60529 or are in compliance with US, Canadian and Mexican regulations as type 12 enclosure, according to...

  • Page 46: Operation On A Tt System

    Application planning 4.6 Operation on a TT system Figure 4-1 TN system Operation on a TT system Overview The drive line-up is suitable for connection to a TT system. Requirement The following applies when connecting line filters and Line Modules to a TT system: •...

  • Page 47: Operation On An It System

    Application planning 4.7 Operation on an IT system Figure 4-2 Example: Transfer of the neutral conductor, grounded neutral point Operation on an IT system Overview The drive line-up is suitable for connection to an IT system. Requirement When connected to an IT system, only Line Modules without line filter are permissible. Description In an IT system, all active conductors are isolated from ground or are connected to ground through a high-resistance impedance.

  • Page 48: Conditions For The Line Connection

    Application planning 4.9 Power failure-buffering concept Figure 4-3 IT system Conditions for the line connection Description Table 4-3 Conditions for connecting Smart Line Modules to the line supply Component Description Smart Line Module Operation on line supplies from S ≥ 30 K line rated = short-circuit power of the line supply;...

  • Page 49: 24 V Dc Supply Voltage

    Power supplies with safety extra-low voltage (SELV) or protective extra low voltage (PELV) must be used to supply the components. In SINAMICS S220 booksize components, the electronics ground M is permanently connected to the protective conductor potential. This is the reason that you must implement the circuit as PELV circuit.

  • Page 50: Selecting The Input Voltage Of A Holding Brake

    Application planning 4.10 24 V DC supply voltage The following also applies: • When connected to a "DC power supply" as specified in EN 60204-1:1997, Chapter 4.3.3, malfunctions may occur due to the voltage interruptions permitted for them. • When using a holding brake, take into consideration the restricted voltage tolerances (24 V ±...

  • Page 51: Selecting Power Supply Units

    Application planning 4.10 24 V DC supply voltage Procedure The holding brake requires a typical voltage of 24 V ±10%. Proceed as follows to determine the input voltage of the Motor Module that matches the holding brake: 1. Take the holding brake voltage and its tolerance from the motor technical data. –...

  • Page 52: Overcurrent Protection

    Application planning 4.10 24 V DC supply voltage Recommended power supplies: SITOP Power modular     Rated output cur‐ Phases Rated input voltage [V] Short-circuit current [A] Article number rent [A] Operating voltage range [V] 1 / 2 AC 120/230 approx. 46 (running up) 6EP1337-3BA00-8AA0 85 …...

  • Page 53: Overvoltage Protection

    6 mm 32 A 20 A 24 V busbar 20 A 20 A More information You can find more information about possible overcurrent protection devices on the Internet: Siemens Industry Mall (https://mall.industry.siemens.com/goos/WelcomePage.aspx? regionUrl=/de&language=en) 4.10.5 Overvoltage protection 4.10.5.1 Using overvoltage protection elements Overview To protect the 24 V supply of the components against overvoltage, from a certain cable length, overvoltage protection elements must be installed.

  • Page 54: Connection Example For Overvoltage Protection Elements

    Application planning 4.10 24 V DC supply voltage The following overvoltage protection element is recommended: Overvoltage protection element Component / cables Manufacturer Article Article number 24 V power supply Dehn BVT AVD 24 918422 4.10.5.2 Connection example for overvoltage protection elements Connection example The position of the connection for the overvoltage protection element is shown in the following connection example.
  • Page 55 Application planning 4.10 24 V DC supply voltage Area to be protected (e.g. control cabinet) To additional SINAMICS component, e.g. components CU320-2 DP X124 + +24 V +24 V X124 M Isolated inputs DI 0 DI 0 1) 2) DI 1 DI 1 DI 17 DI 17...

  • Page 56: Cable Lengths

    Application planning 4.11 Cable lengths Figure 4-4 Connecting the overvoltage protection elements to a CU320-2 DP 4.11 Cable lengths 4.11.1 Maximum permissible cable lengths Technical data An overview of the maximum permissible lengths of all signal, supply and power cables is provided in the following table. Also observe the following notes: •...

  • Page 57: Configuring The Motor Modules Depending On The Cable Length

    Application planning 4.11 Cable lengths Cables Unit Max. permissible cable lengths Power cable between motor and Motor Module with I = 18 A ... 24 A, shielded Power cable between Motor and Motor Module with = 30 A ... 200 A, shielded rated Overvoltage protection elements must be connected for cable lengths that are longer than 30 m. Shielding is not required if the cables are not longer than 1 m or they are routed close to the rear panel of the metal control cabinet.

  • Page 58: Maximum Permissible Total Cable Length

    Application planning 4.11 Cable lengths Rated output current I Length of the motor connection cable (shielded) rated > 50 … 100 m > 100 … 150 m > 150 … 200 m 30 A C type Always permitted  ≤ 1.4 × I  ≤ 1.3 × I rated rated  ≤ 0.95 × I  ≤ 0.9 × I continuous rated continuous rated...

  • Page 59: Continuous Current-Carrying Capacity And Factors To Reduce The Current For Power And Signal Cables

    Application planning 4.12 Continuous current-carrying capacity and factors to reduce the current for power and signal cables Description Table 4-7 Maximum permissible total cable length according to the system design and EMC category in m Smart Line Module Line fil‐ Line re‐ Category C2 Category C3 Limit values not complied with...

  • Page 60: Cable Requirements For Ul Applications

    Application planning 4.12 Continuous current-carrying capacity and factors to reduce the current for power and signal cables 4.12.2 Cable requirements for UL applications Description For UL applications, the cables must comply with additional requirements: • For UL applications, only copper cables with a minimum thermal stability may be used: –...
  • Page 61 Application planning 4.12 Continuous current-carrying capacity and factors to reduce the current for power and signal cables Table 4-10 Continuous current-carrying capacity for power cables according to EN 60204-1 for 40 °C ambient temperature Cable cross-section for pow‐ Continuous current-carrying capacity rms [A], AC 50/60 Hz or DC, for er cables [mm routing type 0.75...

  • Page 62: Continuous Current-Carrying Capacity As A Function Of The Ambient Temperature

    Application planning 4.13 Power losses 4.12.4 Continuous current-carrying capacity as a function of the ambient temperature Technical data As a function of the ambient temperature, you can calculate the continuous current-carrying capacity for power and signal cables based on the correction factors from the subsequent table. Table 4-12 Correction factors for the continuous current-carrying capacity according to the ambient temperature...
  • Page 63 Application planning 4.13 Power losses Table 4-14 Power losses for Single Motor Modules during rated operation (including losses of the electronics) Single Motor Modules Unit Power loss 3 A 5 A 9 A 18 A 24 A 30 A 30 A (slim) 45 A 60 A 85 A 132 A 1215 200 A 2010 Table 4-15 Power losses for Double Motor Modules during rated operation (including losses of the electronics)

  • Page 64: Calculating The Power Loss For Motor Modules In Typical Applications

    Application planning 4.13 Power losses 4.13.2 Calculating the power loss for Motor Modules in typical applications Overview The information on the power losses in the previous chapters are maximum values, which occur in the most unfavorable case. For typical applications, the losses are lower. The following applies as typical application: •...

  • Page 65: Losses In The Partial Load Range For Power Units

    Application planning 4.13 Power losses Overview of typical power losses at the rated operating point Table 4-18 Typical power losses in the control cabinet for operation at the rated operating point for Motor Modules Motor Module Single Motor Module 3 A Single Motor Module 5 A Single Motor Module 9 A Single Motor Module 18 A Single Motor Module 24 A...

  • Page 66: Losses In The Partial Load Range For Line Reactors

    Application planning 4.13 Power losses Figure 4-6 Losses in the partial load range for Motor Modules 4.13.4 Losses in the partial load range for line reactors Technical data Figure 4-7 Losses in the partial load range for line reactors for Smart Line Modules Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 67: Electromagnetic Compatibility (Emc)

    More information Fundamental information for EMC-compliant planning and EMC-compliant installation is provided in the Internet: Configuration Manual EMC Installation Guideline (https:// support.industry.siemens.com/cs/ww/en/view/60612658). Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 68: Emc Environments In Residential And Industrial Areas

    Application planning 4.14 Electromagnetic compatibility (EMC) 4.14.3 EMC environments in residential and industrial areas Description IEC 61800-3 defines EMC requirements for using variable-speed drives in the following 2 environments: • 1st environment: Residential environment The residential environment includes residential buildings or locations where the drive is directly connected to the public low-voltage grid without using an intermediate transformer.

  • Page 69: Emc In The 2Nd Environment (Industrial Areas)

    Disturbance-free operation of the drive is only guaranteed when specialist personnel carry out the installation work in strict compliance with EMC regulations. See also Configuration Manual EMC Installation Guideline (https:// support.industry.siemens.com/cs/ww/en/view/60612658) 4.14.5 EMC in the 2nd environment (industrial areas) 4.14.5.1 The converter in the 2nd environment...

  • Page 70: Complying With Category C3 Interference Emission

    Application planning 4.14 Electromagnetic compatibility (EMC) 4.14.5.3 Complying with Category C3 interference emission Description The drive complies with the limit values of IEC 61800‑3 Category C3 with regard to conducted and radiated interference emissions under the following conditions: • Operation on a converter permitted for the specific line system configuration •...

  • Page 71: Protective Connection And Function Equipotential Bonding

    4.15 Protective connection and function equipotential bonding More information Measures to ensure EMC-compliant installation are provided in the product documentation and on the Internet: Configuration Manual EMC Installation Guideline (https:// support.industry.siemens.com/cs/ww/en/view/60612658) 4.15 Protective connection and function equipotential bonding 4.15.1 Rules to dimension the protective connection Description...

  • Page 72: Conductor Cross-Section For Protective Connections

    Application planning 4.15 Protective connection and function equipotential bonding 4.15.2 Conductor cross-section for protective connections Technical data Select the conductor cross-section of the protective conductor corresponding to the table below. The values are applicable if the protective conductor is manufactured out of the same metal as the line conductors.
  • Page 73 Application planning 4.15 Protective connection and function equipotential bonding Overview diagram The following diagram shows the protective connection concept for the drive line-up. ① The protective conductor (PE) must be dimensioned in compliance with local installation rules for equipment with increased leakage currents. As a minimum, it must satisfy one of the following conditions: •...

  • Page 74: Protective Connection Via The Mounting Plate

    Application planning 4.15 Protective connection and function equipotential bonding More information You can find more information about cable cross-sections on the Internet: SINAMICS S220 Booksize dimensioning the protective conductor (https:// support.industry.siemens.com/cs/ww/en/view/109804135) 4.15.3.2 Protective connection via the mounting plate Overview As an alternative to the protective connection via the protective conductor busbar, power units can also be connected to the protective conductor connection of the control cabinet through the conductive mounting plate in the control cabinet.
  • Page 75 Application planning 4.15 Protective connection and function equipotential bonding Description Connecting the motor connection cable shield at the Motor Module and at the motor • Connect the motor connection cable shield at the Motor Module and at the motor through a large surface area. Using a mounting plate •...
  • Page 76 Application planning 4.15 Protective connection and function equipotential bonding Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 77: Mounting

    More detailed information on this is provided in Chapter "System data (Page 36)". 5.1.2 Contact persons Description Contact the following address for support when mechanically constructing the control cabinet: Siemens AG Digital Industries, DI MC MF - WKC TCCCC (Technical Competence Center Cabinets Chemnitz) email: cc.cabinetcooling.aud@siemens.com Booksize power units...

  • Page 78: Mounting Position

    Mounting 5.1 Installation in the control cabinet 5.1.3 Mounting position Requirement NOTICE Overheating due to inadmissible mounting position Power units can overheat and therefore be damaged if mounted in an impermissible position. • Only mount the components in a permissible mounting position in the control cabinet. Description As standard, the components are mounted vertically with the DRIVE-CLiQ connection at the top in the control cabinet.
  • Page 79 Mounting 5.1 Installation in the control cabinet Description The ventilation clearances are defined by the minimum clearances of the components in the control cabinet that must be maintained. To ensure adequate ventilation in the control cabinet, the ventilation clearances as well as the ventilation slots of the components must be kept free and unobstructed.

  • Page 80: Cable Installation

    Mounting 5.2 Layout of the components 5.1.6 Cable Installation Description The following applies when routing cables inside the control cabinet: • All cables must be routed as closely as possible to parts connected with the control cabinet ground, such as mounting plates or cabinet side panels. Ducts made of sheet steel or cables routed between steel sheets (e.g.

  • Page 81: Calculating The Continuous Current-Carrying Capacity Of The Dc Link Busbars

    Mounting 5.2 Layout of the components  = I  * I * cos φ DC link real DC link Motor Motor Module  Table 5-2 Overview of abbreviations Abbreviation Meaning Real DC link current of the Motor Module d real DC link current of the Motor Module at rated current (I Rated motor current Motor Rated current of the Motor Module...
  • Page 82 Mounting 5.2 Layout of the components Procedure Proceed as follows to calculate the current load of the DC link busbars: 1. Add the DC link currents I of the connected Motor Modules. The DC link current values DC link are listed in the technical data of the Motor Modules. 2.
  • Page 83 Mounting 5.2 Layout of the components Examples The following examples are based on the simultaneous use and loading of the Motor Modules with the rated current I rated ① DC link busbar current-carrying capacity ② DC link busbar load: DC link current I at rated current I of the Motor Module DC link...
  • Page 84 Mounting 5.2 Layout of the components ① DC link busbar current-carrying capacity ② DC link busbar load: DC link current I at rated current I of the Motor Module DC link rated ③ Increased load of the DC link busbar ④ Motor current = rated current I of the Motor Module rated...

  • Page 85: Configuration Examples

    5.2.4.1 Single-tier configuration with infeed to the right Overview diagram ① SINAMICS S120 Control Unit 320-2 ② SINAMICS S220 Smart Line Module 16 kW ③ SINAMICS S220 Motor Module 60 A ④ SINAMICS S220 Motor Module 2x9 A Figure 5-3 Example of a single-tier drive line-up with the infeed to the right The following arrangement rule applies from left to right within a drive line-up: •...

  • Page 86: Single-Tier Configuration With Center Infeed

    5.2 Layout of the components 5.2.4.2 Single-tier configuration with center infeed Overview diagram ① SINAMICS S120 Control Unit 320-2 ② SINAMICS S220 Motor Module 2x9 A ③ SINAMICS S220 Motor Module 30 A ④ SINAMICS S120 Active Line Module ⑤ SINAMICS S220 Motor Module 60 A Figure 5-4...

  • Page 87: Configuration Examples For A Multi-Tier Configuration

    Mounting 5.2 Layout of the components 5.2.4.3 Configuration examples for a multi-tier configuration Overview diagrams ① DC link adapter ② Power cable shielded Figure 5-5 Example of a two-tier configuration Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...
  • Page 88 Mounting 5.2 Layout of the components ① DC link adapter Figure 5-6 Example of a three-tier configuration For a multi-tier configuration, when connecting the DC link, observe the following additional requirements: • Locate the DC link adapter at the left-hand or right-hand side of the component. •...

  • Page 89: Dc Link Busbars

    Mounting 5.3 DC link busbars DC link busbars 5.3.1 Connecting the DC link busbars Overview Within the drive line-up, every component must be connected via the DC link busbars. Alternatively, DC link adapters are used to individually supply a component. The connection is explained in the following using a Smart Line Module and a Motor Module as example.
  • Page 90 Mounting 5.3 DC link busbars Procedure Proceed as follows to connect the DC link busbars: 1. Open the protective flap of all components of the drive line-up. – Protective flaps have a locking mechanism. – Using a slotted screwdriver 1.0 x 5.5 mm, slightly turn the locking screw in the counter- clockwise direction.
  • Page 91 Mounting 5.3 DC link busbars 6. Tighten the DC link screws (M4 x 20) in the sequence shown in the diagram. Torx screwdriver TX 20. Tightening torque: 1.8 Nm (15.9 lbf in) 7. For the components arranged to the far right, tighten the DC link screws (M4x20). Torx screwdriver TX 20.

  • Page 92: Order Data Dc Link Bridge

    Mounting 5.4 24 V terminal adapter 5.3.2 Order data DC link bridge     Accessories Article number Description included in the scope of deliv‐ 4 mm bridge 6SL3162-2BB00-0AA0 6 mm bridge to achieve a continuous cur‐ rent-carrying capacity of 200 A Included in the scope of deliv‐ ery for components wider than 100 mm 24 V terminal adapter...
  • Page 93 Mounting 5.4 24 V terminal adapter Required tools: • Slotted screwdriver 1.0 x 5.5 mm to release the protective flap • Torx screwdriver TX 10 to fasten the 24 V terminal adapter • Slotted screwdriver 1.0 x 4.0 mm • Pliers for breaking out the cutout Procedure ① 24 V terminal adapter ②...

  • Page 94: Order Data For The 24 V Terminal Adapter

    Mounting 5.5 Connecting the 24 V busbars 5.4.2 Order data for the 24 V terminal adapter The 24 V terminal adapter can be ordered as replacement part. X24: 24 V terminal adapter Article number Description 6SL3162-2AA00-0AA0 24 V terminal adapter for all Line Modules and Motor Modules in the booksize format Connecting the 24 V busbars 5.5.1 Connecting the 24 V busbars...

  • Page 95: Order Data For The 24 V Connector

    Mounting 5.6 Information on routing cables 24 V conductors Procedure ① Mounted 24 V connector Figure 5-8 Connecting the 24 V busbars Proceed as follows to insert the 24 V connector: 1. Place the 24 V connectors on to the 24 V busbars. 2. Press the 24 V connectors down until they click into place. 5.5.2 Order data for the 24 V connector 24 V connectors can be ordered as replacement parts.

  • Page 96: Power Supply

    Mounting 5.7 24 V power supply Description Conditions of use for 24 V conductors: • Ambient temperature: 55 °C • Conductor limit temperature: ≤ 70 °C for operation with the rated load current Carefully observe the following when routing 24 V conductors: • A maximum of 1 conductor pair may be bundled together. •...

  • Page 97: Using An External Power Supply

    More information You can find information on the Control Supply Module on the Internet: SINAMICS S120 Booksize Power Units Equipment Manual (https:// support.industry.siemens.com/cs/ww/en/view/109781351) 5.7.2 Using an external power supply Overview As an alternative to the Control Supply Module (CSM), you can also use an external 24 V power supply, e.g.
  • Page 98 Configuration Manual EMC Installation Guideline (https:// support.industry.siemens.com/cs/ww/en/view/60612658). Description SELV or PELV power supplies can be used when using external 24 V power supplies. The following points must be taken into account when using an external 24 V power supply: •...

  • Page 99: Line-Side Power Components

    Line-side power components Components for connection to the line supply Overview The following components are used to connect the drive line-up to the line supply: • Disconnector unit • Overcurrent protective device • Line contactor (optional) • Line filter (optional) •...

  • Page 100: Overcurrent Protective Devices

    Line-side power components 6.3 Overcurrent protective devices Requirement NOTICE Damage to the drive electronics when switching the disconnector unit under load Switching the disconnector unit under load will cause the contacts to wear prematurely. This can cause the disconnector unit to malfunction, with subsequent damage to the drive electronics.

  • Page 101: Overcurrent Protection Using Residual Current Devices (Rcd)

    More information Detailed specifications regarding protection equipment and their associated short-circuit rating values are available on the Internet: Protective Devices for SINAMICS S220 Line Modules Booksize (https:// support.industry.siemens.com/cs/ww/en/view/109804134) 6.3.2 Overcurrent protection using residual current devices (RCD) 6.3.2.1...

  • Page 102: Operating Conditions

    • Ground-fault circuit interrupter Rated current ≤80 A Rated residual current 300 mA Recommendation Siemens SIQUENCE RCCB (residual current operated circuit breaker), type B, super-resistant [K], 300 mA rated residual current, series 5SV364.-4. Suitable for Smart Line Modules 16 ... 24 kW 6.3.2.2 Operating conditions Description...

  • Page 103: Connection Example

    Line-side power components 6.4 Line contactors 6.3.2.3 Connection example Residual current operated circuit breaker connection example Figure 6-2 Connection of a residual current operated circuit breaker Line contactors Overview The optional line contactor isolates the converter from the line supply, reducing the standby losses of the drive line-up.

  • Page 104: Line Filter

    Line-side power components 6.5 Line filter Requirement NOTICE Damage to the drive electronics when switching the line contactor under load Switching the line contactor (type according to the recommended selection) under load will cause the contacts to wear prematurely. This can cause the contactor to malfunction, with subsequent damage to the drive electronics.

  • Page 105: Safety Information

    Line-side power components 6.5 Line filter Description Line filters can optionally be used for Smart Line Modules in conjunction with the associated line reactors. In conjunction with line reactors and a consequential EMC-compliant system design, line filters limit the conducted electromagnetic emissions generated by the Line Modules to the limit values according to IEC 61800-3.
  • Page 106 Line-side power components 6.5 Line filter NOTICE Line filter damage by connecting to impermissible line supply The line filters are only suitable for direct connection to line supplies with grounded neutral point. Connecting the line filter to another line supply will damage the line filter. •...

  • Page 107: Interfaces

    Line-side power components 6.5 Line filter 6.5.3 Interfaces Overview diagram ① Protective conductor ② Load connection ③ Protective conductor ④ Line connection Figure 6-3 Interface overview line filters for Smart Line Modules Table 6-3 Interface description line filters for Smart Line Modules Article number 6SL5100-0HE21-6DD0 6SL5100-0HE22-4DD0...

  • Page 108: Dimension Drawing

    Line-side power components 6.5 Line filter 6.5.4 Dimension drawing Overview image Figure 6-4 Dimension drawing of line filters for 16 kW and 24 kW Smart Line Modules, all dimensions in mm and (inches) 6.5.5 Mounting position Description Line filters may be installed vertically or horizontally. Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 109: Technical Data

    Line-side power components 6.6 Line reactors 6.5.6 Technical data Technical data Table 6-4 Line filters for Smart Line Modules Feature Unit 6SL5100- 0HE21-6DD0 0HE22-4DD0 Rated power Power loss Weight Further, the same electrical rated values for the line filters apply as for the assigned Smart Line Modules. More information The technical data of the Smart Line Modules are provided in Chapter "Technical data (Page 124)".

  • Page 110: Safety Information

    Line-side power components 6.6 Line reactors Description Line reactors are interfaces on the line side for the Smart Line Modules. They limit line harmonics to permissible values. For this reason, line reactors must always be used when operating the Line Modules. Table 6-5 Line reactors for Smart Line Modules Line reactors...

  • Page 111: Interfaces

    Line-side power components 6.6 Line reactors 6.6.3 Interfaces Overview diagram 6SL3100-0EE21-6AA0 6SL5100-0EE21-6AD0, 6SL5100-0EE22-4AC0,6SL5100-0EE22-4AD0 Article number 6SL3100- 6SL5100- 0EE21-6AA0 0EE21-6AD0 0EE22-4AC0 0EE22-4AD0 Line connection 1U1, 1V1, 1W1 L1, L2, L3 L1, L2, L3 L1, L2, L3 Load connection 1U2, 1V2, 1W2 L1.2, L2.2, L3.2 L1.2, L2.2, L3.2 L1.2, L2.2, L3.2 Terminals...

  • Page 112: Dimension Drawing

    Line-side power components 6.6 Line reactors 6.6.4 Dimension drawing Overview image Figure 6-5 Dimension drawing of line reactors for 16 kW and 24 kW Smart Line Modules, all dimensions in mm and (inches) Article number 6SL3100-0EE21-6AA0 8.62 110.5 4.35 6.93 7.91 80.5 3.17 7.0 x 0.28...

  • Page 113: Technical Data

    Line-side power components 6.6 Line reactors 6.6.6 Technical data Technical data Table 6-6 Line reactors for Smart Line Modules Feature Unit 6SL3100- 6SL5100- 0EE21-6AA0 0EE21-6AD0 0EE22-4AC0 0EE22-4AD0 Rated power Power loss Weight 15.5 15.5 Further, the same electrical rated values for the line reactors apply as for the assigned Smart Line Modules. More information The technical data of the Smart Line Modules are provided in Chapter "Technical data (Page 124)".
  • Page 114 Line-side power components 6.6 Line reactors Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 115: Smart Line Modules

    Smart Line Modules Description Overview Smart Line Modules are rectifiers that generate a DC voltage in the DC link from the 3-phase line voltage. Requirement Note Operation on line supplies where energy recovery is not possible For line supply systems without energy recovery capability (e.g. a diesel generator), device faults can occur as the braking energy cannot be dissipated.

  • Page 116: Overview

    Smart Line Modules 7.3 Safety instructions Overview Overview image Figure 7-1 Smart Line Modules 16 - 24 kW Table 7-1 Smart Line Modules Rated power [kW] Width [mm] C type D type Article number 6SL5130- 6UE21-6AC0 6UE21-6AD0 6UE22-4AC0 6UE22-4AD0 Safety instructions 7.3.1 Safety information WARNING Electric shock when the protective flap of the DC link is open Contact with live parts can result in death or serious injury.
  • Page 117 This can result in serious injury or death. • When connecting to the DC link, only use the DC link adapter that has been approved by Siemens. WARNING Electric shock due to missing DC link side covers Live parts are exposed if the DC link side covers are not fitted.

  • Page 118: Notes For Ul Applications

    Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.

  • Page 119: Interfaces And Connections

    Smart Line Modules 7.4 Interfaces and connections Interfaces and connections 7.4.1 Interfaces Overview image Figure 7-2 Interface overview, 16 kW and 24 kW Smart Line Modules 7.4.2 X1 line connection Overview The line supply cable is connected at connection X1 using a connection plug. Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 120: X21 Ep Terminals/Temperature Sensor

    Smart Line Modules 7.4 Interfaces and connections Description Table 7-2 X1: Line connection for 16 kW and 24 kW Smart Line Modules X1: Line connection Terminal Function Technical data Protective conductor connection at the 1.2 ... 1.5 Nm (10.6 lbf in) power plug Line connection Supply voltage: 380 … 480 V 3 AC,...

  • Page 121: X24 24 V Terminal Adapter

    Smart Line Modules 7.4 Interfaces and connections Description Table 7-3 X21: EP terminal/temperature sensor for 16 kW and 24 kW Smart Line Modules X21: EP terminals / tempera‐ Termi‐ Designation Technical data ture sensor + Temp Temperature sensors : Pt1000/PTC/ KTY84-130/bimetallic switch with NC - Temp contact EP + (Enable Pulses +)

  • Page 122: Led Description

    Smart Line Modules 7.5 LED description Description Table 7-4 X24: 24 V terminal adapter for 16 kW and 24 kW Smart Line Modules X24: 24 V terminal adapter Pin/terminal Pin assignment/designation Technical data 24 V power supply 24 V DC supply voltage Ground Electronics ground Connectable cable cross-sec‐ Flexible 0.5 …...
  • Page 123 Smart Line Modules 7.5 LED description LEDs Description, cause Remedy RDY 1 DC LINK     – This component has at least one fault. Resolve and acknowledge Remark: the fault. The LED is controlled irrespective of the corresponding mes‐ sages being reconfigured. –...

  • Page 124: Connection Example

    Smart Line Modules 7.6 Connection example Connection example Connection example ext. 24 V X200 X201 X202 Main switch +Temp Fuses -Temp EP +24 V EP M DC 24 V Smart Line Module Line contactor (optional) 3)4) Line filter RDY 1 DC LINK Line reactor Leading normally closed (NC) contact t > 10 ms The leading NC contact is not required when using a VSM10 Voltage Sensing Module.

  • Page 125: Dimension Drawing

    Smart Line Modules 7.7 Dimension drawing Dimension drawing Dimension drawing Figure 7-4 Dimension drawing of 16 kW and 24 kW Smart Line Modules, all dimensions in mm and (inches) Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 126: Technical Data

    Smart Line Modules 7.8 Technical data Technical data Technical data Table 7-6 Smart Line Modules D type (16 kW and 24 kW) Feature Unit Article number 6SL5130- 6UE21-6AD0 6UE22-4AD0 Power data       Rated power (P       rated at 380 V / 400 V / 480 V 16 / 16.8 / 20.2 24 / 25.3 / 30 Maximum power (P...
  • Page 127 Smart Line Modules 7.8 Technical data Table 7-7 Smart Line Modules C type (16 kW and 24 kW) Feature Unit Article number: 6SL5130- 6UE21-6AC0 6UE22-4AC0 Power data       Rated power       at 380 V / 400 V / 480 V 16 / 16.8 / 20.2 24 / 25.3 / 30 Maximum power      ...

  • Page 128: Frequency With Which The Dc Link Is Precharged

    Smart Line Modules 7.10 Duty cycles Frequency with which the DC link is precharged Description The permissible precharging frequency of the DC link capacitance by the Line Module is obtained using the following formula: Figure 7-5 Frequency with which the DC link is precharged The DC link capacitances of the individual components are indicated in the relevant technical specifications.

  • Page 129: Install The Smart Line Module

    Smart Line Modules 7.11 Install the Smart Line Module Figure 7-8 Peak power duty cycle with 0.2 s overload for a duty cycle duration of 10 s Figure 7-9 Peak power duty cycle with 7 s overload for a duty cycle duration of 75 s Figure 7-10 Peak power duty cycle with 5 s overload for a duty cycle duration of 300 s Figure 7-11 Spindle duty cycle with 3 s overload for a duty cycle duration of 30 s 7.11...
  • Page 130 Smart Line Modules 7.11 Install the Smart Line Module Requirement WARNING Risk of injury as a result of foreign bodies in the device Parts (e.g.: drilling chips, end sleeves) falling into the device can cause short-circuits and damage the insulation. This can result in severe injury (arcing, loud bang, parts that are flung out).
  • Page 131 Smart Line Modules 7.11 Install the Smart Line Module Procedure Table 7-8 Rear view of 16 kW and 24 kW Smart Line Modules – mm and (inches) Rated power 16 kW and 24 kW Width 100 mm Rear view Fit the Smart Line Module on the mounting panel as follows: 1.

  • Page 132: Line Connection

    Smart Line Modules 7.12 Line connection 7.12 Line connection 7.12.1 Connectable cable cross-sections Description Table 7-9 Conductor cross-sections and tightening torques Rated power [kW] Line connection Cable cross-sections Tightening torque 16 - 24 Plug with screw connection Finely stranded connection with: 1.2 - 1.5 Nm (18 lbf in) (6SL5166-2NA00-0AA0) 6 ...
  • Page 133 Smart Line Modules 7.12 Line connection Procedure ① Cores U-V-W ② Protective conductor core ③ Protective braided shield ④ Shrink-on sleeve Figure 7-12 Line supply cable for Smart Line Modules Table 7-10 Core and stripped lengths as a function of the cable cross-section, data in mm and (inch) Connection Connection 6 mm²...

  • Page 134: Prepare End Sleeves

    Smart Line Modules 7.12 Line connection 7.12.3 Prepare end sleeves Requirement The following requirements must be satisfied in order to crimp the end sleeves: • You will need a crimping tool. We recommend the following crimping tool from Weidmüller (www.weidmueller.com): – Type PZ 6/5, article number 9011460000 •...

  • Page 135: Wiring A Connection Plug With Screw Connection

    Smart Line Modules 7.12 Line connection 7.12.4 Wiring a connection plug with screw connection Requirement WARNING Electric shock or fire caused by non-certified plug connection plug in the power circuit Using a non-certified connection plug can result in overheating, fire and/or electric shock. •...

  • Page 136: Wiring The Connection Plug With Push-In Connection

    Smart Line Modules 7.12 Line connection 7.12.5 Wiring the connection plug with push-in connection Requirement WARNING Electric shock or fire caused by non-certified plug connection plug in the power circuit Using a non-certified connection plug can result in overheating, fire and/or electric shock. •...
  • Page 137 Smart Line Modules 7.12 Line connection Proceed as follows to connect the cores in the connection plug: 1. Check that the 4 actuators are locked in the pressed state and that the terminals are open (condition when delivered). 2. Insert the cores into the open terminals. –...

  • Page 138: Attaching The Connection Plug

    Smart Line Modules 7.12 Line connection 7.12.6 Attaching the connection plug Procedure Figure 7-15 Installing the connection plug at the Smart Line Module Proceed as follows to attach the connection plug: Insert the plug fully into connection socket X1 at the Smart Line Module until it audibly latches.

  • Page 139: Attach The Cable Shield Using A Hose Clamp

    Smart Line Modules 7.12 Line connection Result You have secured the line supply cable to the Smart Line Module shield connection plate using a cable tie. Figure 7-16 Line supply cable fixed to the Smart Line Module 7.12.8 Attach the cable shield using a hose clamp Overview If a shielded line supply cable is used, the line supply cable shield must be connected.

  • Page 140: Connect The Cable Shield Using The Shield Connection Clamp

    Smart Line Modules 7.12 Line connection Result You have secured the line supply cable shield to the Smart Line Module shield connection plate using a hose clamp. Figure 7-17 Shield support with hose clamp 7.12.9 Connect the cable shield using the shield connection clamp Overview If a shielded line supply cable is used, it is also possible to connect the line supply cable shield using an optional additional shield connection plate and a shield connection clamp.
  • Page 141 Smart Line Modules 7.12 Line connection Required tools: • Torx screwdriver TX 20 Procedure Connect the line supply cable shield to the optional additional Smart Line Module shield connection plate as follows: 1. Fasten the additional shield connection plate to the lower mounting points of the existing shield connection plate.

  • Page 142: Connect The Protective Conductor

    Smart Line Modules 7.13 Connect the protective conductor Result The line supply cable shield is secured to the optional additional Smart Line Module shield connection plate using a shield connection clamp. Figure 7-18 Shield support with shield connection plate 7.13 Connect the protective conductor Overview There are two ways to connect the protective conductor to a Smart Line Module: ①...
  • Page 143 Smart Line Modules 7.13 Connect the protective conductor Requirement WARNING Electric shock if there is no ground connection When the protective conductor connection of devices with protection class I is missing or incorrectly implemented, high voltages can be present at open, exposed parts, which when touched, can result in death or severe injury.

  • Page 144: Service And Maintenance

    Smart Line Modules 7.14 Service and maintenance 7.14 Service and maintenance 7.14.1 Withdraw the connection plug Procedure Figure 7-20 Release the connection plug You have two options, if it should be necessary to withdraw the connection plug during maintenance work: Variant 1 (left image) 1.

  • Page 145: Replace The Fan

    Smart Line Modules 7.14 Service and maintenance 7.14.2 Replace the fan Requirement WARNING Electric shock when live parts are touched You must switch off the supply voltages (400 V AC and 24 V DC) before replacing the fan. A hazardous voltage (residual charge) is still present for up to 5 minutes after the power supply has been switched off.
  • Page 146 Smart Line Modules 7.14 Service and maintenance Procedure Figure 7-21 Replacing the fan for Smart Line Modules 16 kW - 24 kW Replace the existing fan module as follows: 1. If there is an additional shield connection plate fitted, remove the shield connection clamp. 2.

  • Page 147: Accessories

    Smart Line Modules 7.15 Accessories 7.15 Accessories 7.15.1 Order data connection plug Smart Line Modules are connected to the line supply using a connection plug and a line supply cable. A connection plug must be ordered for this purpose. The following variants are available: Connection plug Connector variant Article number...
  • Page 148 Smart Line Modules 7.15 Accessories Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 149: Motor Modules

    Description The SINAMICS S220 booksize system is available in 2 versions: • Precisely 1 motor is connected and operated on a Single Motor Module. • A Double Motor Module provides 2 independent power supplies for connecting 2 motors.

  • Page 150: Single Motor Modules

    Motor Modules 8.1 Description 8.1.2 Single Motor Modules Overview diagram Figure 8-1 Single Motor Modules 3 ... 200 A Table 8-1 Single Motor Modules Output current [A] Width [mm] C type D type Article No. 6SL5120- 1UE13-0AD0 1UE15-0AD0 1UE21-0AD0 1UE21-8AC0 1UE21-8AD0 1UE22-4AC0 1UE22-4AD0 1UE23-0SC0 1UE23-0SD0 1UE23-0AC0...

  • Page 151: Double Motor Modules

    Motor Modules 8.2 Safety instructions 8.1.3 Double Motor Modules Overview diagram Figure 8-2 Double Motor Modules 2x3 A ... 2x18 A Table 8-2 Motor Modules Output current [A] Width [mm] C type D type Article No. 6SL5120- 2UE13-0AD0 2UE15-0AD0 2UE21-0AD0 2x18 2UE21-8SC0 2UE21-8SD0 2x18 2UE21-8AC0 2UE21-8AD0 Safety instructions...
  • Page 152 There is also a risk of an electric shock. This can result in serious injury or death. • Only use adapters (DC link adapters and DC link rectifier adapters) released by Siemens for the connection to the DC link.
  • Page 153 • Set the DC power supply to 26 V. This ensures that the supply voltage for the holding brake remains within the permissible range when the following constraints are fulfilled: – Siemens three-phase motors are used – Using Siemens MOTION-CONNECT power cables –...
  • Page 154 Damage or malfunctions can occur on the devices or system when DRIVE-CLiQ cables are used that are either incorrect or have not been approved for this purpose. • Only use suitable DRIVE-CLiQ cables that have been approved by Siemens for the particular application.

  • Page 155: Notes For Ul Applications

    More information on parameterizing thermal motor models is provided in Chapter "Thermal motor protection" on the internet: SINAMICS S120 Function Manual Drive Functions (https:// support.industry.siemens.com/cs/ww/en/view/109781535) 8.2.3 Fault protection for the motor circuit Description The converter provides short-circuit protection at the motor output terminals.

  • Page 156: Motor Modules 3

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 8.3.1 Interfaces and connections 8.3.1.1 Interfaces (front and upper side) Overview diagram ① X200 - X202: DRIVE-CLiQ interfaces for Single Motor Modules X200 - X203: DRIVE-CLiQ interfaces for Double Motor Modules ②...

  • Page 157: Interfaces (Lower Side)

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 8.3.1.2 Interfaces (lower side) Overview diagram ① Screw for the protective conductor connection of the Motor Module ② X1 - X2: Motor connection with holding brake and protective conductor connection to the motor Figure 8-4 Interface overview of Motor Modules 3 ...

  • Page 158: X1 - X2 Motor And Holding Brake Connection

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A Only use the temperature sensor input of the Motor Module if the following conditions are fulfilled: • The connected motors are not equipped with an integrated DRIVE-CLiQ interface. •...
  • Page 159 Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A The Motor Modules are equipped with a motor and holding brake connection: • X1: Motor and holding brake connection for Single Motor Modules 3 A to 30 A • X1 - X2: Motor and holding brake connection for Double Motor Modules 2x3 A to 2x18 A Description Table 8-4 X1 - X2: Motor and holding brake connection for Motor Modules 3 ...

  • Page 160: Led Description

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 8.3.2 LED description Response of the LEDs in operation Table 8-5 Meaning of the LEDs on the Motor Module LEDs Description, cause Remedy RDY 1 RDY 2 DC LINK  ...
  • Page 161 Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A LEDs Description, cause Remedy RDY 1 RDY 2 DC LINK     for axis 1 for axis 2 – Firmware download is complete. The system waits Carry out a POWER ON. for POWER ON.

  • Page 162: Connection Example

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 8.3.3 Connection example Connection example ϑ ϑ ϑ ϑ Optional, e.g. for motor without encoder Required for Safety Integrated 24 V to the next module Sensor Module required for motors without DRIVE-CLiQ interface In addition for the Double Motor Module Figure 8-5 Connection example for Motor Modules 3 A ... 30 A, 2x3 A ... 2x18 A...

  • Page 163: Dimension Drawings

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 8.3.4 Dimension drawings 8.3.4.1 Dimension drawing Motor Modules 50 mm Dimension drawing Figure 8-6 Dimension drawing Motor Modules 3 ... 24 A, 2x3 ... 2x9 A, 2x18 A (slim), 30 A (slim), all data in mm and (inch) Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 164: Dimension Drawing Motor Modules 100 Mm (30 A And 2 X 18 A)

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 8.3.4.2 Dimension drawing Motor Modules 100 mm (30 A and 2 x 18 A) Dimension drawing Figure 8-7 Dimension drawing Motor Modules 30 A, 2x18 A, all data in mm and (inch) Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 165: Technical Data

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 8.3.5 Technical data 8.3.5.1 Single Motor Modules Technical data Table 8-6 Single Motor Modules D type (3 A to 30 A, 30 A (slim)) Feature Unit Article No. 6SL5120- 1UE13- 1UE15- 1UE21- 1UE21- 1UE22-...
  • Page 166 Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A Table 8-7 Single Motor Modules C type (18 A to 30 A, 30 A (slim)) Feature Unit Article No. 6SL5120- 1UE21-8AC0 1UE22-4AC0 1UE23-0AC0 1UE23-0SC0 Output data           Rated current (l rated Intermittent duty current (l...

  • Page 167: Double Motor Modules

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 8.3.5.2 Double Motor Modules Technical data Table 8-8 Double Motor Modules D type (2x3 A to 2x18 A, 2x18 A (slim)) Feature Unit Article No. 6SL5120- 2UE13-0A 2UE15-0A 2UE21-0A 2UE21-8A 2UE21-8SD Output data  ...
  • Page 168 Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A Table 8-9 Double Motor Modules C type (2x18 A, 2x18 A (slim)) Feature Unit Article No. 6SL5120- 2UE21-8AC0 2UE21-8SC0 Output data       Rated current (l 2 x 18 2 x 18 rated Intermittent duty current (l...

  • Page 169: Characteristics

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 8.3.6 Characteristics 8.3.6.1 Rated duty cycle for D type Motor Modules Duty cycle overview The following rated duty cycles are applicable for operation with up to a maximum of three times the overload.
  • Page 170 Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A Figure 8-11 Duty cycle without initial load for a duty cycle duration of 30 s Table 8-10 Times t I for the duty cycle Motor Modules Duty cycle duration 3 A, 2x3 A 0.5 s 30 s...

  • Page 171: Rated Duty Cycle For C Type Motor Modules

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A Figure 8-14 Duty cycle with 30 s overload for a duty cycle duration of 300 s Figure 8-15 Duty cycle with 60 s overload for a duty cycle duration of 300 s 8.3.6.2 Rated duty cycle for C type Motor Modules Duty cycle overview The following rated duty cycles are applicable for operation with up to a maximum of 200%...
  • Page 172 Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 0,7 I 4 min 10 min Figure 8-18 S6 duty cycle with initial load with a duty cycle duration of 600 s (for servo drives) Figure 8-19 S6 duty cycle with initial load with a duty cycle duration of 60 s (for servo drives) Figure 8-20 Duty cycle with 30 s overload for a duty cycle duration of 300 s Figure 8-21...

  • Page 173: Current Derating Depending On The Pulse Frequency

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 8.3.6.3 Current derating depending on the pulse frequency Technical data The following diagram shows the permissible output current as a function of the pulse frequency. Note Ambient temperature for a pulse frequency of 16 kHz For a pulse frequency of 16 kHz, for the Motor Module used, a maximum ambient air temperature of 30 °C is permissible.

  • Page 174: Permissible Output Current At Low Frequencies

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 8.3.6.4 Permissible output current at low frequencies Technical data The following diagram shows the permissible output current as a function of the output frequency when operating with low output frequencies. Figure 8-23 Output current at low frequencies For applications with a constant load, e.g.
  • Page 175 Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A Requirement WARNING Risk of injury as a result of foreign bodies in the device Parts (e.g.: drilling chips, end sleeves) falling into the device can cause short-circuits and damage the insulation.

  • Page 176: Connecting The Shield For X21/X22 Cables

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A Procedure Table 8-11 Rear views of the Motor Modules 3 ... 30 A, 2x3 ... 2x18 A in mm and (inch) Rated current 3 ... 30 A, 2x3 ... 2x18 A 30 A, 2x18 A Width 50 mm 100 mm Rear view Proceed as follows to mount the Motor Modules onto the mounting panel: 1.

  • Page 177: Connect The Protective Conductor

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A Required tool: • Size 3 Allen key • Shield connection clamp from Weidmüller, type KLBUE 3-8 SC Procedure ① Terminal X21/X22 ② Position for fixing the shield connection clamp (M4 threaded socket) Figure 8-24 Shield connection for cables of terminal X21/X22 Proceed as follows to connect the shield of the cable(s) connected to terminals X21/X22:...
  • Page 178 Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A Requirement WARNING Electric shock if there is no ground connection When the protective conductor connection of devices with protection class I is missing or incorrectly implemented, high voltages can be present at open, exposed parts, which when touched, can result in death or severe injury.

  • Page 179: Connecting The Motor

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 8.3.10 Connecting the motor 8.3.10.1 Connectable cable cross-sections Description Table 8-12 Conductor cross-sections and tightening torques Output current Motor connection Cable cross-sections Tightening torque 3 ... 30 A Plug with screw terminal Finely stranded connection with: 0.5 - 0.6 Nm (4.4 lbf in)
  • Page 180 Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A Procedure ① Cores U2-V2-W2 ② Protective conductor core ③ Holding brake cores ④ Protective braided shield ⑤ Shrink-on sleeve Figure 8-26 Design of the motor connection cable for Motor Modules 3 ... 30 A and 2 x 3 A ... 2 x 18 A Table 8-13 Stripped lengths for motor connection cable cores Connection...

  • Page 181: Prepare End Sleeves

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 4. Shorten the single cores to length "a" according to the table above. The stripped lengths of the motor cables are the same for all cross-sections. 5. Remove length "b" of the insulation from the single cores according to the table above. 8.3.10.3 Prepare end sleeves Requirement...

  • Page 182: Wiring A Connection Plug With Screw Connection

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A Table 8-15 Connection plug with push-in connection (6SL3162-2MB00-0AC0) Dimensions of the terminal openings Permissible con‐ End sleeve ductor cross-sec‐ tions   0.75 mm ✓ ✓ (AWG 19) 1.5 mm (AWG 16) ✓...

  • Page 183: Wiring The Connection Plug With Push-In Connection

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A Proceed as follows to connect the cores in the connection plug: 1. Starting with W2, V2, U2, insert the cores into the open terminals. – The cores must be inserted as far as they will go. –...
  • Page 184 Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A Proceed as follows to connect the cores in the connection plug: 1. Check that the 6 actuators are locked in the pressed state and that the terminals are open (condition when delivered).

  • Page 185: Attaching The Connection Plug

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 8.3.10.6 Attaching the connection plug Requirement Two identical connectors must be used on Double Motor Modules (both push-in connectors or both screw connectors). It will not otherwise be possible to plug them into the module. Procedure The connection plug has a catch.

  • Page 186: Connecting The Cable Shield

    Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A 8.3.10.7 Connecting the cable shield Overview The motor connection cable shield is attached to the shield connection plate of the Motor Module using the shield connection clamp supplied. Requirement Note Ensuring twist protection...

  • Page 187: Service And Maintenance

    12 V 2x18 A Contrary to SINAMICS S120 booksize Motor Modules, for SINAMICS S220 booksize Motor Modules only fans with a fan rated voltage of 12 V are used. Using a fan module with a fan rated voltage of 24 V as replacement part means that this will not start.
  • Page 188 Motor Modules 8.3 Motor Modules 3 ... 30 A and 2x3 ... 2x18 A Procedure Figure 8-32 Replacing the fan for a 50 mm wide Motor Module Figure 8-33 Replacing the fan for a 100 mm wide Motor Module Replace the existing fan module as follows: 1.

  • Page 189: Motor Modules 45 A And 60 A

    Motor Modules 8.4 Motor Modules 45 A and 60 A Motor Modules 45 A and 60 A 8.4.1 Interfaces and connections 8.4.1.1 Interfaces (front and upper side) Overview diagram ① X200 - X202: DRIVE-CLiQ interfaces ② X21: EP terminal/temperature sensor ③ Connection for the 24 V adapter (optional) ④...

  • Page 190: Interfaces (Lower Side)

    Motor Modules 8.4 Motor Modules 45 A and 60 A 8.4.1.2 Interfaces (lower side) Overview diagram ① X1: Motor connection block ② X11: Connecting the holding brake ③ Threaded socket M4 for fixing the shield connection clamp ④ Screw for the protective conductor connection of the Motor Module Figure 8-35 Interface overview, Motor Modules 45 A and 60 A (lower side) 8.4.1.3...
  • Page 191 Motor Modules 8.4 Motor Modules 45 A and 60 A Requirement WARNING Electric shock when the motor temperature sensor insulation fails When connecting temperature sensors which are not isolated from the motor power circuit according to safe electrical separation, arcing to the signal electronics may occur. •...

  • Page 192: X1 Motor Connection

    Motor Modules 8.4 Motor Modules 45 A and 60 A X21: EP terminals / tempera‐ Termi‐ Designation Technical data ture sensor Stripped length 8 mm (0.31 inch) Screwdriver to release the Slotted screwdriver 0.4 x 2.5 mm terminal Accuracy of temperature measurement (temperature sensor, including evaluation): - Pt1000: ±5 °C (Pt1000 tolerance Class B acc.

  • Page 193: Led Description

    Motor Modules 8.4 Motor Modules 45 A and 60 A Description Table 8-21 X11: Holding brake connection for Motor Modules 45 A and 60 A X11: Holding brake Terminal Designation Technical data connection + (BR+) Connecting the holding brake Module output voltage: 24 V DC Max.
  • Page 194 Motor Modules 8.4 Motor Modules 45 A and 60 A LEDs Description, cause Remedy RDY 1 DC LINK     for axis 1 DRIVE-CLiQ communication is being established. – Orange Orange – This component has at least one fault. Resolve and acknowledge Remark: the fault.

  • Page 195: Connection Example

    Motor Modules 8.4 Motor Modules 45 A and 60 A 8.4.3 Connection example Connection example ϑ ϑ Optional, e.g. for motor without encoder Required for Safety Integrated 24 V to the next module Sensor Module Cabinet required for motors without DRIVE-CLiQ interface Contact via a shield connection plate Figure 8-36 Connection example for Motor Modules 45 A and 60 A...

  • Page 196: Dimension Drawing

    Motor Modules 8.4 Motor Modules 45 A and 60 A 8.4.4 Dimension drawing Dimension drawing Figure 8-37 Dimension drawing Motor Modules 45 A and 60 A, all data in mm and (inch) Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 197: Technical Data

    Motor Modules 8.4 Motor Modules 45 A and 60 A 8.4.5 Technical data Technical data Table 8-23 Single Motor Modules C type (45 A and 60 A) Feature Unit Article No. 6SL5120- 1UE24-5AC0 1UE26-0AC0 Output data       Rated current (l rated Intermittent duty current (l ) 40 %...

  • Page 198: Characteristics

    Motor Modules 8.4 Motor Modules 45 A and 60 A 8.4.6 Characteristics 8.4.6.1 Rated duty cycle for C type Motor Modules Duty cycle overview The following rated duty cycles are applicable for operation with up to a maximum of 200% overload. 0,25 s 10 s Figure 8-38...

  • Page 199: Current Derating Depending On The Pulse Frequency

    Motor Modules 8.4 Motor Modules 45 A and 60 A Figure 8-41 S6 duty cycle with initial load with a duty cycle duration of 60 s (for servo drives) Figure 8-42 Duty cycle with 30 s overload for a duty cycle duration of 300 s Figure 8-43 Duty cycle with 60 s overload for a duty cycle duration of 300 s 8.4.6.2 Current derating depending on the pulse frequency...

  • Page 200: Permissible Output Current At Low Frequencies

    Motor Modules 8.4 Motor Modules 45 A and 60 A Figure 8-44 Output current as a function of the pulse frequency 8.4.6.3 Permissible output current at low frequencies Technical data The following diagram shows the permissible output current as a function of the output frequency when operating with low output frequencies.

  • Page 201: Mounting The Motor Module

    Motor Modules 8.4 Motor Modules 45 A and 60 A Additional conditions for operation at low output frequencies: • The output current reduction does not apply to acceleration from zero speed if an output frequency of >10 Hz is reached within 100 ms. A reduction of the output current must be taken into consideration if, at frequencies <10 Hz, the operating time exceeds 2 % of the daily operating time.
  • Page 202 Motor Modules 8.4 Motor Modules 45 A and 60 A The control cabinet must satisfy the following requirements for installation: • Control cabinet panel/mounting panel: – Housing: Sheet steel – Panel thickness: 3 mm (0.12 in) – Tensile strength: ≥ 270 N/mm acc. to DX51 EN 10346 •...

  • Page 203: Mounting The Shield Connection Plate

    Motor Modules 8.4 Motor Modules 45 A and 60 A 8.4.8 Mounting the shield connection plate Requirement Components required: • Shield connection plate (6SL3162-1AD00-0AA0, should be separately ordered) Procedure Proceed as follows to mount the shield connection plate: 1. Fasten the shield connection plate to the lower mounting points of the Motor Module using screws.

  • Page 204: Connect The Protective Conductor

    Motor Modules 8.4 Motor Modules 45 A and 60 A Procedure ① Terminal X21 ② Position for fixing the shield connection clamp (M4 threaded socket) Figure 8-47 Shield connection for cables of terminal X21 Proceed as follows to connect the shield of the cable(s) connected to terminals X21: 1.

  • Page 205: Connecting The Motor

    Motor Modules 8.4 Motor Modules 45 A and 60 A Required tools: • Hexagon size 10 or Torx screwdriver TX 25 Procedure Proceed as follows to connect the protective conductor to the protective conductor connection of the Motor Module: 1. Prepare the cable with an appropriate ring/tubular cable lug. 2.

  • Page 206: Selecting Cable Lugs

    Motor Modules 8.4 Motor Modules 45 A and 60 A 8.4.11.2 Selecting cable lugs Description Here you can see the dimensions of the motor connection block for selecting the motor connection cable and the ring or tubular cable lug. Figure 8-49 Dimensions of the motor connection block for Motor Modules 45 A and 60 A Table 8-26 Dimensions of the motor connection block in mm (inch)  ...
  • Page 207 Motor Modules 8.4 Motor Modules 45 A and 60 A Procedure ① Holding brake cores ② Cores U2, V2, W2 and protective conductor ③ Ring or pipe-type cable lug M6 ④ Protective braided shield ⑤ Shrink-on sleeve Figure 8-50 Design of the motor connection cable for Motor Modules 45 A and 60 A Table 8-27 Stripped lengths for motor connection cable cores Connection...

  • Page 208: Connecting The Motor Connection Cable And Holding Brake

    Motor Modules 8.4 Motor Modules 45 A and 60 A 5. Remove length "b" of the insulation from the single cores according to the table above. 6. Use suitable ring or pipe-type cable lugs. 8.4.11.4 Connecting the motor connection cable and holding brake Requirement Required tools: •...

  • Page 209: Connecting The Cable Shield

    Motor Modules 8.4 Motor Modules 45 A and 60 A 3. Cut out the detachable tabs at the motor connection block if the cables have a diameter higher than 9.5 mm (0.37 inch). 4. Place the cable lug onto the threaded studs. 5. Screw the nuts onto the threaded studs and tighten them. Socket wrench size 10. Tightening torque: 6 Nm (53.1 lbf in) 6.
  • Page 210 Motor Modules 8.4 Motor Modules 45 A and 60 A Procedure ① Mounting for shield connection clamp ② Mounting for the hose clamp Figure 8-52 Shield support options for Motor Modules 45 A and 60 A Proceed as follows to connect the shield of the motor connection cable to the shield connection plate of the Motor Module: 1.

  • Page 211: Service And Maintenance

    Motor Modules 8.4 Motor Modules 45 A and 60 A 8.4.12 Service and maintenance 8.4.12.1 Replace the fan Requirement WARNING Electric shock when live parts are touched You must switch off the supply voltages (400 V AC and 24 V DC) before replacing the fan. A hazardous voltage (residual charge) is still present for up to 5 minutes after the power supply has been switched off.
  • Page 212 Motor Modules 8.4 Motor Modules 45 A and 60 A Procedure Figure 8-54 Replacing the fan for Motor Modules 45 A and 60 A The fan module is integrated in the motor connection block. Replace the existing fan module as follows: 1. Open the locking of the cover of the motor connection block left and right and swing it upwards.

  • Page 213: Motor Modules 85 A, 132 A And 200 A

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Motor Modules 85 A, 132 A and 200 A 8.5.1 Interfaces and connections 8.5.1.1 Interfaces (front and upper side) Overview diagram ① X200 - X202: DRIVE-CLiQ interfaces ② X21: EP terminal/temperature sensor ③...

  • Page 214: Interfaces (Lower Side)

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A 8.5.1.2 Interfaces (lower side) Overview diagram ① X1: Motor connection block ② X11: Connecting the holding brake ③ X12: Fan connection ④ Screw for the protective conductor connection of the Motor Module Figure 8-56 Interface overview, Motor Modules 85 A, 132 A and 200 A (lower side) 8.5.1.3...
  • Page 215 Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Requirement WARNING Electric shock when the motor temperature sensor insulation fails When connecting temperature sensors which are not isolated from the motor power circuit according to safe electrical separation, arcing to the signal electronics may occur. •...

  • Page 216: X1 Motor Connection

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A X21: EP terminals / tempera‐ Termi‐ Designation Technical data ture sensor Stripped length 8 mm (0.31 inch) Screwdriver to release the Slotted screwdriver 0.4 x 2.5 mm terminal Accuracy of temperature measurement (temperature sensor, including evaluation): - Pt1000: ±5 °C (Pt1000 tolerance Class B acc.

  • Page 217: X12 Fan Connection

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Description Table 8-31 X11: Holding brake connection for Motor Modules 85 A, 132 A and 200 A X11: Holding brake connection Terminal Designation Technical data + (BR+) Connecting the holding brake Module output voltage: 24 V DC - (BR-) Max.

  • Page 218: Led Description

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A 8.5.2 LED description Response of the LEDs in operation Table 8-33 Meaning of the LEDs on the Motor Module LEDs Description, cause Remedy RDY 1 DC LINK     for axis 1 The electronics power supply is missing or outside the permis‐...
  • Page 219 Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A LEDs Description, cause Remedy RDY 1 DC LINK     for axis 1 – Firmware download is complete. The system waits for POWER Carry out a POWER ON. Red/Green (2 Hz) –...

  • Page 220: Connection Example

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A 8.5.3 Connection example Connection example ϑ ϑ Optional, e.g. for motor without encoder Required for Safety Integrated 24 V to the next module Sensor Module Cabinet required for motors without DRIVE-CLiQ interface Contact via a shield connection plate Fan connection Figure 8-57...

  • Page 221: Dimension Drawings

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A 8.5.4 Dimension drawings 8.5.4.1 Dimension drawing, Motor Modules 150 mm (85 and 132 A) Dimension drawing Figure 8-58 Dimension drawing Motor Modules 85 A and 132 A, all data in mm and (inch) Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 222: Dimension Drawing, Motor Modules 200 Mm (200 A)

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A 8.5.4.2 Dimension drawing, Motor Modules 200 mm (200 A) Dimension drawing Figure 8-59 Dimension drawing, Motor Modules 200 A, all data in mm and (inch) Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 223: Technical Data

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A 8.5.5 Technical data Technical data Table 8-34 Single Motor Modules D type (85 A to 200 A) Feature Unit Article No. 6SL5120- 1UE28-5AD0 1UE31-3AD0 1UE32-0AD0 Output data         Rated current (l rated Intermittent duty current (l...
  • Page 224 Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Table 8-35 Single Motor Modules booksize C type (85 A to 200 A) Feature Unit Article No. 6SL5120- 1UE28-5AC0 1UE31-3AC0 1UE32-0AC0 Output data         Rated current (l rated Intermittent duty current (l ) 40 % Peak current (l...

  • Page 225: Characteristics

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A 8.5.6 Characteristics 8.5.6.1 Rated duty cycle for D type Motor Modules Duty cycle overview The following rated duty cycles are applicable for operation with up to a maximum of 200% overload.
  • Page 226 Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Figure 8-63 S6 duty cycle with initial load with a duty cycle duration of 60 s (for servo drives) Figure 8-64 Duty cycle with 30 s overload for a duty cycle duration of 300 s (85 A and 132 A) Figure 8-65 Duty cycle with 60 s overload for a duty cycle duration of 300 s (85 A and 132 A) Figure 8-66...

  • Page 227: Rated Duty Cycle For C Type Motor Modules

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Figure 8-67 Duty cycle with 60 s overload for a duty cycle duration of 300 s (200 A) 8.5.6.2 Rated duty cycle for C type Motor Modules Duty cycle overview The following rated duty cycles are applicable for operation with up to a maximum of 1.7 x overload.
  • Page 228 Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Table 8-37 Times I for the duty cycle Motor Module Duty cycle duration 85 A - 200 A 3 s 30 s 0,7 I 4 min 10 min Figure 8-71 S6 duty cycle with initial load with a duty cycle duration of 600 s (for servo drives) Figure 8-72 S6 duty cycle with initial load with a duty cycle duration of 60 s (for servo drives) Figure 8-73...

  • Page 229: Current Derating Depending On The Pulse Frequency

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Figure 8-75 Duty cycle with 30 s overload for a duty cycle duration of 300 s (200 A) Figure 8-76 Duty cycle with 60 s overload for a duty cycle duration of 300 s (200 A) 8.5.6.3 Current derating depending on the pulse frequency Technical data The following diagram shows the permissible output current as a function of the pulse...

  • Page 230: Permissible Output Current At Low Frequencies

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Figure 8-77 Output current as a function of the pulse frequency 8.5.6.4 Permissible output current at low frequencies Technical data The following diagram shows the permissible output current as a function of the output frequency when operating with low output frequencies.

  • Page 231: Mounting The Motor Module

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Additional conditions for operation at low output frequencies: • The output current reduction does not apply to acceleration from zero speed if an output frequency of >10 Hz is reached within 100 ms. A reduction of the output current must be taken into consideration if, at frequencies <10 Hz, the operating time exceeds 2 % of the daily operating time.
  • Page 232 Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Note Use of protective gloves We recommend that you wear protective gloves when installing Motor Modules 85 A, 132 A and 200 A. The following requirements for installation must be satisfied: •...

  • Page 233: Mounting The Shield Connection Plate

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A 8.5.8 Mounting the shield connection plate Overview The shield connection plate is optional, and is mounted separately from the Motor Module with a defined clearance on the control cabinet panel or on a mounting panel. Requirement The shield connection plate must be mounted before mounting the fan module to be able to reach the lower mounting points on the mounting panel.

  • Page 234: Mounting The Fan

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Proceed as follows to mount the shield connection plate: 1. Prepare the mounting panel. 2. Fasten the shield connection plate to the mounting panel using screws at the prepared distance.

  • Page 235: Connecting The Shield For X21 Cables

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Proceed as follows to install the fan module into the Motor Module: 1. Open the motor connection block cover upwards. 2. Slide the fan module towards the front into the Motor Module. 3.

  • Page 236: Connect The Protective Conductor

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Proceed as follows to connect the shield of the cable(s) connected to terminals X21: 1. Screw the shield connection clamp into the M4 threaded socket next to the EP terminal. Tightening torque: 1.8 Nm (15.93 lbf in) 2.

  • Page 237: Connecting The Motor

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A 8.5.12 Connecting the motor 8.5.12.1 Connectable cable cross-sections Description Table 8-40 Conductor cross-sections of the motor cable for Motor Modules 85 A, 132 A and 200 A Output current [A] Cable cross-sections 85 A ... 200 A Single core connection: 16 ... 150 mm...

  • Page 238: Preparing The Motor Connection Cable

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Also note the following: • For UL applications, only use UL-approved ring or pipe-type cable lugs (ZMVV) certified for the particular voltage. The permissible current must be at least 125% of the input or output current.
  • Page 239 Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Procedure ① Holding brake cores ② Cores U2, V2, W2 and protective conductor ③ Ring or pipe-type cable lug M8 ④ Protective braided shield ⑤ Shrink-on sleeve Figure 8-82 Design of the motor connection cable for Motor Modules 85 A, 132 A and 200 A Table 8-42 Stripped lengths for motor connection cable cores Connection...

  • Page 240: Connecting The Motor Connection Cable And Holding Brake

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A 8.5.12.4 Connecting the motor connection cable and holding brake Requirement Required tools: • Slotted screwdriver 0.8 x 5.5 mm • Socket wrench size 13 Procedure ①   ② ③ ④ Protective conductor connection for the motor ⑤...

  • Page 241: Using Reduction Collars

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A 4. Screw the nuts onto the threaded studs and tighten them. Socket wrench size 13. Tightening torque: 13 Nm (115 lbf in) 5. Insert the reduction collars into the motor connection block if the cable cross-section of the motor cable is ≤95 mm 6.

  • Page 242: Connecting The Cable Shield

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Example Figure 8-85 Example of installed reduction collars 8.5.12.6 Connecting the cable shield Overview You can fasten the shield of the motor connection cable to the shield connection plate of the Motor Module using a hose clamp or a shield connection clamp.
  • Page 243 Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Procedure ① Mounting for shield connection clamp ② Mounting for the hose clamp Figure 8-86 Shield support options for Motor Modules 85 A, 132 A and 200 A Proceed as follows to connect the shield of the motor connection cable to the shield connection plate of the Motor Module: 1.

  • Page 244: Service And Maintenance

    Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A 8.5.13 Service and maintenance 8.5.13.1 Replace the fan Requirement WARNING Electric shock when live parts are touched You must switch off the supply voltages (400 V AC and 24 V DC) before replacing the fan. A hazardous voltage (residual charge) is still present for up to 5 minutes after the power supply has been switched off.
  • Page 245 Motor Modules 8.5 Motor Modules 85 A, 132 A and 200 A Procedure ① Fixing screws of the fan module ② Fan module Figure 8-88 Replacing the fan for Motor Modules 85 A, 132 A and 200 A The fan module is integrated in the motor connection block. Replace the existing fan module as follows: 1.

  • Page 246: Accessories

    Motor Modules 8.6 Accessories Accessories 8.6.1 Order data connection plug Note Using identical plug connector variants for Double Motor Modules Two identical connectors must be used on Double Motor Modules (both push-in connectors or both screw connectors). Otherwise, they will not able to be inserted. Motors are connected to Motor Modules using a connection plug.

  • Page 247: Order Data For Shield Connection Plates And Clamps

    Motor Modules 8.6 Accessories 8.6.2 Order data for shield connection plates and clamps Shield connecting plates and clamps Accessories Article number Description 6SL3162-1AD00-0AA0 Shield connection plate for Motor Mod‐ ules 45 A and 60 A 6SL5166-1AF00-0AA0 Shield connection plate for Motor Mod‐ ules 85 A and 132 A 6SL5166-1AH00-0AA0 Shield connection plate for Motor Mod‐...
  • Page 248 Motor Modules 8.6 Accessories Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 249: Dc Link Components

    DC link. More information Information on Braking Modules, Capacitor Modules and Control Supply Modules is provided in Chapter "DC link components" on the internet: SINAMICS S120 Booksize Power Units Equipment Manual (https:// support.industry.siemens.com/cs/ww/en/view/109781351) Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 250: Sitop Psu400M

    DC link components 9.2 SITOP PSU400M SITOP PSU400M 9.2.1 Description Description The SITOP PSU400M is a power supply for connection to DC link voltages. It provides an output voltage of 24 V to 28.8 V DC. The output voltage can be adjusted using an integrated potentiometer.

  • Page 251: Interfaces

    DC link components 9.2 SITOP PSU400M 9.2.2 Interfaces Connection with the DC link busbars The SITOP PSU400M is connected to the DC link via the "+" and "-" terminals using a DC link connection cable and a DC link adapter. Table 9-3 INPUT DC: Input-side connection of the SITOP PSU400M at the DC link INOUT DC Terminal...
  • Page 252 (PELV). The cross-section of this connection must be at least as large as the cross-section of the 24 V conductors. More information More information about connecting the device is provided on the internet: SITOP PSU400M Manual (https://support.industry.siemens.com/cs/ww/en/view/59038719) Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...
  • Page 253 DC link components 9.2 SITOP PSU400M The SITOP PSU400M is connected to the drive lineup via the DC link adapter and via the 24 V terminal adapter. 1 ... n Motor Modules Main switch SITOP PSU400M Output Fuses DC 24 V Residual current device (RCD) Input (optional)

  • Page 254: Supported Operation Conditions

    DC link components 9.2 SITOP PSU400M 9.2.3 Supported operation conditions The following two operation conditions are supported when using the SITOP PSU400M. The precharging relay must be closed directly after the drive lineup has run up as the SITOP PSU400M represents a load for the DC link precharging resistors (equipped with PTCs). The DC link voltage collapses as a consequence.
  • Page 255 DC link components 9.2 SITOP PSU400M AC Power On Smart Line Module Enable Enable Disable T_delay T_delay SITOP LOAD 600 s Figure 9-4 Time diagram Condition: • Environment: 55 °C line voltage: 480 V • Drive system capacitance: 10 mF • Module status: warm Note T_delay is the permitted system startup time, less than 45 s.
  • Page 256 DC link components 9.2 SITOP PSU400M Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 257: Motor-Side Power Components

    Motor-side power components 10.1 Overview Overview diagram Figure 10-1 Motor-side power components Table 10-1 SINAMICS S120 and S220 motor-side components Component Function Motor reactors Motor reactors reduce the magnitude of capacitive discharge currents which means that longer motor cables can be used. 10.2 Motor reactors 10.2.1...

  • Page 258: Safety Information

    10.2 Motor reactors NOTICE Damage to components when using incorrect motor reactors Using motor reactors that have not been approved by Siemens for SINAMICS can result in component damage. • Only use motor reactors that Siemens has approved for operation with SINAMICS.

  • Page 259: Using The Motor Reactor

    Motor-side power components 10.2 Motor reactors CAUTION Burns due to high surface temperatures The motor reactors can become very hot. You can get seriously burnt when touching the surface. • Mount the motor reactors so that contact is not possible. If this is not possible, attach clearly visible and understandable warning notices at hazardous positions.

  • Page 260: Interfaces And Connections

    Motor-side power components 10.2 Motor reactors 10.2.4 Interfaces and connections Overview Motor reactors with a rated current up to 18 A are equipped with terminals. Motor reactors for Motor Modules with rated currents from 30 ... 200 A are connected using flat connectors. Description Article number Rated cur‐...

  • Page 261: Dimension Drawings

    Motor-side power components 10.2 Motor reactors 10.2.5 Dimension drawings 10.2.5.1 Dimension drawing, motor reactors 3 - 30 A Overview diagram Figure 10-3 Dimension drawing, motor reactors 3 - 30 A Table 10-2 Dimensions of motor reactors, all dimensions in mm and (inches) Motor reactors Arti‐ 6SE7021-0ES87-1FE0 6SE7022-6ES87-1FE0 6SE7024-7ES87-1FE0...
  • Page 262 Motor-side power components 10.2 Motor reactors Motor reactors Arti‐ 6SE7021-0ES87-1FE0 6SE7022-6ES87-1FE0 6SE7024-7ES87-1FE0 cle No. Rated current [A] ① ① ③ Figure 88 (3.46) 119 (4.68) 104 (4.09) 69 (2.71) 146 (5.74) 181 (7.12) 103 (4.05) 68 (2.67) 89 (3.50) 70 (2.75) 166 (6.53) 201 (7.91) 176 (6.92) Lengths n and n correspond to the distances between holes. Table 10-3 Dimensions of motor reactors, all dimensions in mm and (inches) Motor reactors Article No.

  • Page 263: Dimension Drawing, Motor Reactors 45 A

    Motor-side power components 10.2 Motor reactors 10.2.5.2 Dimension drawing, motor reactors 45 A Overview diagram Figure 10-4 Dimension drawing, motor reactors 45 A Table 10-4 Dimensions of motor reactors, all dimensions in mm and (inches) Motor reactors Article No. 6SE7027-2ES87-1FE0 Rated current [A] 219 (8.62) max.

  • Page 264: Dimension Drawing, Motor Reactors 60 A

    Motor-side power components 10.2 Motor reactors Motor reactors Article No. 6SE7027-2ES87-1FE0 Rated current [A] 7 (0.28) Lengths n1, n2, n3 and n4 correspond to the distances between holes. 10.2.5.3 Dimension drawing, motor reactors 60 A Overview diagram Figure 10-5 Dimension drawing, motor reactors 60 A Table 10-5 Dimensions of motor reactors, all dimensions in mm and (inches) Motor reactors Article No.

  • Page 265: Dimension Drawing, Motor Reactors 85 - 200 A

    Motor-side power components 10.2 Motor reactors Motor reactors Article No. 6SL3000-2BE26-0AA0 Rated current [A] 36 (1.41) Lengths n and n correspond to the distances between holes. 10.2.5.4 Dimension drawing, motor reactors 85 - 200 A Overview diagram Figure 10-6 Dimension drawing, motor reactors 85 - 200 A Table 10-6 Dimensions of motor reactors, all dimensions in mm and (inches) Motor reactors Article...

  • Page 266: Technical Data

    Motor-side power components 10.2 Motor reactors Motor reactors Article 6SE7031-5ES87-1FE0 6SE7031-8ES87-1FE0 6SE7032-6ES87-1FE0 Rated current [A] Lengths n and n correspond to the distances between holes. 10.2.6 Technical data 10.2.6.1 Motor reactors for Motor Modules 3 ... 60 A Technical data Table 10-7 Motor reactors for Motor Modules 3 ... 60 A Motor reactors Article No.

  • Page 267: Motor Reactors For Motor Modules 85

    Motor-side power components 10.2 Motor reactors 10.2.6.2 Motor reactors for Motor Modules 85 ... 200 A Technical data Table 10-8 Motor reactors for Motor Modules 85 ... 200 A Motor reactor Article No. Unit 6SE7031-5ES87-1F 6SE7031-8ES87-1 6SE7032-6ES87-1 Suitable for   1UE28-5A . . 1UE31-3A . . 1UE32-0A . . Motor Module Article No.
  • Page 268 Motor-side power components 10.2 Motor reactors Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 269: Accessories

    DRIVE-CLiQ with 8-pin M12 plug. This means that measur‐ ing systems from third-party manufacturers can be directly con‐ nected to the SINAMICS S220 booksize system. More information Information about DRIVE-CLiQ signal cables and the possibility of establishing a direct measuring system with DRIVE-CLiQ connection and M12 plug to a DRIVE-CLiQ component via MOTION-CONNECT cables are described in Chapter "Connection system"...

  • Page 270: Order Data Drive-Cliq Signal Cables

    Accessories 11.2 DRIVE-CLiQ coupling 11.1.2 Order data DRIVE-CLiQ signal cables Pre-assembled DRIVE-CLiQ signal cables Name Degree of protec‐ Connector type Article number tion DRIVE-CLiQ signal ca‐ without 24 V cores IP20 and IP67 avail‐ with RJ45 plug 6SL3060-4A.. bles able 6FX2002-1DC.. MOTION-CONNECT with 24 V cores IP20 and IP67 avail‐...

  • Page 271: Dimension Drawing

    Accessories 11.2 DRIVE-CLiQ coupling 11.2.2 Dimension drawing Dimension drawing 104,7 (4.12) 37,9 (1.49) 34,3 (1.35) 57,1 (2.25) Figure 11-1 Dimension drawing of the DRIVE-CLiQ coupling, all dimensions in mm and (inches) Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 272: Mounting The Drive-Cliq Coupling

    Accessories 11.2 DRIVE-CLiQ coupling 11.2.3 Mounting the DRIVE-CLiQ coupling Procedure 20 (0.78) Ø 5,4 (0.21) M5/3 Nm (0.39) 20 (0.78) 39,4 (1.55) Ø 5,4 (0.21) M5/3 Nm ① Contact surface DRIVE-CLiQ coupling Screw/tightening torque 6SL3066-2DA00-0AB0 M5 / 3 Nm (26.6 lbf in) Proceed as follows to attach the DRIVE-CLiQ coupling to the control cabinet panel: 1.

  • Page 273: Technical Data

    Accessories 11.3 DRIVE-CLiQ cabinet bushing 11.2.4 Technical data Technical data Table 11-2 DRIVE-CLiQ coupling (6SL3066-2DA00-0AB0) Feature Unit Value Weight 0.272 Degree of protection - IP67 according to IEC 60529 11.2.5 Order data Connecting DRIVE-CLiQ components Name Article number DRIVE-CLiQ coupling 6SL3066-2DA00-0AB0 11.3 DRIVE-CLiQ cabinet bushing 11.3.1...

  • Page 274: Interfaces And Connections

    Accessories 11.3 DRIVE-CLiQ cabinet bushing Table 11-3 DRIVE-CLiQ cabinet bushings Description Degree of protection according to Article number IEC 60529 RJ45 socket IP54 outside the control cabinet 6SL3066-2DA00-0AA0 IP20 inside the control cabinet M12 plug/socket IP67 outside the control cabinet 6FX2003-0DT67 IP67 inside the control cabinet Inside: Plug with male thread Outside: Socket with female thread 11.3.2...

  • Page 275: Drive-Cliq Cabinet Bushing For M12 Plug/Socket

    Accessories 11.3 DRIVE-CLiQ cabinet bushing 11.3.2.2 DRIVE-CLiQ cabinet bushing for M12 plug/socket Description ① DRIVE-CLiQ interface with M12 socket (8-pin) ② Flange, size 18 ③ Seal ④ DRIVE-CLiQ interface with M12 plug (8-pin) ⑤ Nut, size 20, tightening torque: 3 ... 4 Nm (26.6 ... 35.4 lbf in) Figure Pin assignment Technical data ①...

  • Page 276: Dimension Drawing

    Accessories 11.3 DRIVE-CLiQ cabinet bushing 11.3.3 Dimension drawing Dimension drawing Figure 11-2 Dimension drawing, DRIVE-CLiQ cabinet bushing with RJ45 plug, all data in mm and (inch) Figure 11-3 Dimension drawing, DRIVE-CLiQ cabinet bushing with M12 plug/socket, all data in mm and (inch) Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 277: Installation

    Accessories 11.3 DRIVE-CLiQ cabinet bushing 11.3.4 Installation 11.3.4.1 Installing the DRIVE-CLiQ cabinet bushing for RJ45 plug Requirement WARNING Risk of injury as a result of foreign bodies in the device Parts (e.g.: drilling chips, end sleeves) falling into the device can cause short-circuits and damage the insulation.

  • Page 278: Installing The Drive-Cliq Cabinet Bushing For M12 Plug

    Accessories 11.3 DRIVE-CLiQ cabinet bushing 11.3.4.2 Installing the DRIVE-CLiQ cabinet bushing for M12 plug Requirement WARNING Risk of injury as a result of foreign bodies in the device Parts (e.g.: drilling chips, end sleeves) falling into the device can cause short-circuits and damage the insulation.
  • Page 279 Accessories 11.3 DRIVE-CLiQ cabinet bushing ① Threaded hole with chamfer Figure 11-6 Threaded hole with an O-ring that can be screwed from the outside 1. Prepare the hole in the control cabinet. – As depicted above, you can screw the removable O-ring from the inside or the outside. 2.

  • Page 280: Technical Data

    Accessories 11.4 DC link adapter 11.3.5 Technical data Technical data Table 11-4 DRIVE-CLiQ cabinet bushing Feature Unit 6SL3066-2DA00-0AA0 6FX2003-0DT67 Weight 0.165 0.035 Degree of protec‐ IP54 outside the control cabinet IP67 tion IP20 inside the control cabinet 11.3.6 Order data Connecting DRIVE-CLiQ components Name Connector type and degree Article number...

  • Page 281: Safety Instructions

    Incorrect connections can cause overheating and so fire and smoke development. There is also a risk of an electric shock. This can result in serious injury or death. • When connecting to the DC link, only use the adapter that has been approved by Siemens (DC link adapter).
  • Page 282 Accessories 11.4 DC link adapter WARNING Electric shock or fire if the necessary clearances and creepage distances are not complied with When using end sleeves without protective collar, the required clearances and creepage distances for the DC link adapter (6SL3162-2BD00-0AA0, 6SL3162-2BM01-0AA0) are not complied with.

  • Page 283: Dc Link Adapter

    Accessories 11.4 DC link adapter WARNING Fire as a result of incorrectly dimensioned overcurrent protective devices in the DC link connecting cable Incorrectly dimensioned overcurrent protective devices can result in a fire and associated smoke. • Protect personnel and prevent fires by dimensioning the overcurrent protective devices in the DC link connecting cable corresponding to the particular application.

  • Page 284: Dimension Drawing

    Accessories 11.4 DC link adapter 11.4.3.2 Dimension drawing Dimension drawing Figure 11-9 Dimension drawing of a 100 mm wide component (Motor Module) with 43 A DC link adapter, all dimensions in mm and (inch) Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 285: Connectable Cable Cross-Sections

    Accessories 11.4 DC link adapter 11.4.3.3 Connectable cable cross-sections Description Table 11-5 Connection cross-sections of the cable for the DC link adapter 43 A Feature Cable cross-sections Cable cross-sections Single core connection: 0.5 ... 10 mm  (AWG 20 ... 6) Stripped length 11 mm 11.4.3.4 Mounting the DC link adapter Requirement You can use the DC link adapter to supply one or several components.
  • Page 286 Accessories 11.4 DC link adapter Procedure Figure 11-10 Mounting the 43 A DC link adapter Proceed as follows to mount the DC link adapter: 1. Release and open the protective flap. Slotted screwdriver 1.0 x 5.5 mm 2. Remove the upper and lower left-hand screws and the two DC link bridges. Torx screwdriver TX 20 3.

  • Page 287: Connecting Cables

    Accessories 11.4 DC link adapter 6. Using pliers, break out the cutout in the protective flap. 7. Close the protective flap until you hear it snap into place. 11.4.3.5 Connecting cables Requirement The following requirements must be satisfied to connect the cables to the DC link adapter: •...

  • Page 288: Dc Link Adapter

    Accessories 11.4 DC link adapter Feature Unit Value Maximum ambient temperature °C DC link connection   Slotted screwdriver 0.8 x 4.0 Tightening torque Nm (lbf in) 1.8 (15.9) DC link busbars     Fixing screw   Torx-slotted screw TX 20 Tightening torque Nm (lbf in) 1.8 (15.9) DC link adapter  ...

  • Page 289: Dimension Drawing

    Accessories 11.4 DC link adapter 11.4.4.2 Dimension drawing Dimension drawing Figure 11-13 Dimension drawing of a 100 mm wide component (Motor Module) with 72 A DC link adapter, all dimensions in mm and (inch) Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 290: Connectable Cable Cross-Sections

    Accessories 11.4 DC link adapter 11.4.4.3 Connectable cable cross-sections Description Table 11-7 Connection cross-sections of the cable for the DC link adapter 72 A Feature Cable cross-sections Cable cross-sections Single core connection: 10 ... 35 mm  (AWG 8 ... 2) Stripped length According to the cable lug 11.4.4.4 Selecting cable lugs Description Here you can see the dimensions of the DC link adapter for selecting the ring or pipe-type cable...

  • Page 291: Mounting The Dc Link Adapter

    Accessories 11.4 DC link adapter 11.4.4.5 Mounting the DC link adapter Requirement You can use the DC link adapter to supply one or several components. If you use the DC link adapter to supply several components that are mounted directly adjacent to one another, then the installation must meet the following requirements: •...
  • Page 292 Accessories 11.4 DC link adapter Procedure Figure 11-15 Mounting the 72 A DC link adapter Proceed as follows to mount the DC link adapter: 1. Release and open the protective flap. Slotted screwdriver 1.0 x 5.5 mm 2. Remove the upper and lower right-hand DC link screws. Torx screwdriver TX 20 3.

  • Page 293: Connecting Cables

    Accessories 11.4 DC link adapter 11.4.4.6 Connecting cables Requirement The following requirements must be satisfied to connect the cables to the DC link adapter: • Dimension the cross-section of the connecting cables according to the current demand of all connected components. •...

  • Page 294: Technical Data

    Accessories 11.4 DC link adapter 3. Break out the cutouts. – The cutouts on the lower side of the housing must be broken out for all cable cross- sections. – The cutouts at the upper side of the housing may only be broken out for larger cable cross- sections.
  • Page 295 Accessories 11.4 DC link adapter Overview diagram Figure 11-17 DC link adapter 200 A Article number Technical data 6SL3162-2BM00-0AA0 Rated current: 200 A Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 296: Dimension Drawing

    Accessories 11.4 DC link adapter 11.4.5.2 Dimension drawing Dimension drawing Figure 11-18 Dimension drawing of a 150 mm wide component (Motor Module) with 200 A DC link adapter, all dimensions in mm and (inch) Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 297: Connectable Cable Cross-Sections

    Accessories 11.4 DC link adapter 11.4.5.3 Connectable cable cross-sections Description Table 11-10 Conductor cross-sections of the cable for the DC link adapter 200 A Feature Cable cross-sections Cable cross-sections Single core connection: 35 ... 120 mm  (AWG 4 ...4/0) Stripped length 27 mm 11.4.5.4 Mounting the DC link adapter Requirement You can use the DC link adapter to supply one or several components.
  • Page 298 Accessories 11.4 DC link adapter Procedure Figure 11-19 Mounting the 200 A DC link adapter Proceed as follows to mount the DC link adapter: 1. Release and open the protective flap. Slotted screwdriver 1.0 x 5.5 mm 2. On the right-hand side of the component, remove the 2 upper and 2 lower DC link screws. Torx screwdriver TX 20 3.

  • Page 299: Connecting Cables

    Accessories 11.4 DC link adapter 11.4.5.5 Connecting cables Requirement The following requirements must be satisfied to connect the cables to the DC link adapter: • Dimension the cross-section of the connecting cables according to the current demand of all connected components. •...

  • Page 300: Dc Link Adapter For A Multi-Tier Configuration

    Accessories 11.4 DC link adapter Feature Unit Value DC link busbars     Fixing screw   Torx-slotted screw TX 20 Tightening torque Nm (lbf in) 1.8 (15.9) DC link adapter     Fixing screw   Torx-slotted screw TX 10 Tightening torque Nm (lbf in) 0.8 (7.1) Weight 0.48 11.4.6...

  • Page 301: Dimension Drawing

    Accessories 11.4 DC link adapter 11.4.6.2 Dimension drawing Dimension drawing Figure 11-22 Dimension drawing of a 150 mm wide component (Motor Module) with 150/200 A DC link adapter, all dimensions in mm and (inch) Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 302: Connectable Cable Cross-Sections

    Accessories 11.4 DC link adapter 11.4.6.3 Connectable cable cross-sections Description Table 11-12 Conductor cross-sections of the cable for the multi-tier DC link adapter 150/200 A Feature Cable cross-sections Cable cross-sections Single core connection: 35 ... 120 mm  (AWG 4 ...4/0) Stripped length 27 mm 11.4.6.4 Mounting types of the DC link adapter Overview Various options are available to mount the DC link adapter for a multi-tier configuration.

  • Page 303: Mounting The Dc Link Adapter (2 Screws)

    • The component line-up has a two or multi-tier configuration. • The DC link adapter is supplied with shims. These are required for SINAMICS S120 booksize components, and are not relevant for mounting on SINAMICS S220 booksize components. Required tools: •...
  • Page 304 Accessories 11.4 DC link adapter Procedure Figure 11-23 Mounting a DC link adapter for a multi-tier configuration (2 screws) Proceed as follows to mount the DC link adapter: 1. Release and open the protective flap. Slotted screwdriver 1.0 x 5.5 mm 2. For a 50 mm wide component, remove the upper and lower left-hand screws and the two DC link bridges.

  • Page 305: Mounting The Dc Link Adapter (4 Screws)

    • The component line-up has a two or multi-tier configuration. • The DC link adapter is supplied with shims. These are required for SINAMICS S120 booksize components, and are not relevant for mounting on SINAMICS S220 booksize components. Required tools: •...
  • Page 306 Accessories 11.4 DC link adapter Procedure Figure 11-24 Mounting a DC link adapter for a multi-tier configuration (4 screws) Proceed as follows to mount the DC link adapter: 1. Release and open the protective flap. Slotted screwdriver 1.0 x 5.5 mm 2. On the right-hand side of the component, remove the 2 upper and 2 lower DC link screws. Torx screwdriver TX 20 3.

  • Page 307: Preparing Cables

    Accessories 11.4 DC link adapter 11.4.6.7 Preparing cables Overview DC link adapters in a two or multi-tier configuration are connected with one another using DC link connecting cables. You must first fabricate these. Requirement The following requirements must be satisfied to connect the cables to the DC link adapter: •...

  • Page 308: Connecting Cables

    Accessories 11.4 DC link adapter 4. Shorten the single cores. 5. Strip the insulation from the single cores. 11.4.6.8 Connecting cables Overview Now connect the DC link connecting cables to the DC link adapter and connect the cable shield. Requirement NOTICE EMC contact springs on the shield support of the DC link adapter When connecting the cables it is possible that the EMC contact springs (these are located on the shield support of the DC link adapter) are no longer properly in contact with the side panel of...
  • Page 309 Accessories 11.4 DC link adapter Procedure Proceed as follows to connect the cables to the DC link adapter and to connect the cable shields: 1. Fix the first core of the cable to the mounting rail using a cable clamp. 2. Route the cable end through an appropriate hose clamp. 3.
  • Page 310 Accessories 11.4 DC link adapter 4. Attach the DC link connecting cable to the DC link adapter. Allen key size 6. Tightening torque: 13 Nm (115 lbf in) 5. Tighten the screw of the hose clamp using a suitable tool. 6. Repeat steps 1 to 5, and in the same way attach the cable for the DCP connection of the DC link adapter (= upper connection).

  • Page 311: Technical Data

    Accessories 11.4 DC link adapter 11.4.6.9 Technical data Technical data Table 11-13 DC link adapter (6SL3162-2BM01-0AA0) Feature Unit Value Supply voltage 495 ... 720 Current-carrying capacity     Mounting using 2 screws Mounting using 4 screws Maximum ambient temperature °C DC link connection   Hexagon socket head screw size 6 Tightening torque Nm (lbf in) 13 (115)
  • Page 312 Accessories 11.4 DC link adapter Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...

  • Page 313: Service And Maintenance

    Service and maintenance 12.1 Cleaning the components Description It is not intended that the device is cleaned. Do not use any cleaning agents for the devices. 12.2 Forming DC link capacitors Overview If the Line Modules and Motor Modules are kept in storage for more than 2 years, the DC link capacitors have to be reformed.
  • Page 314 Service and maintenance 12.2 Forming DC link capacitors ① Designation ② Article number ③ Year of manufacture (here R = 2023) and month of manufacture (here 5 = May) Figure 12-1 Rating plate (example: Smart Line Module 16 kW) Table 12-1 Year and month of manufacture on the rating plate Year of manufacture Month of manufacture Character...
  • Page 315 Service and maintenance 12.2 Forming DC link capacitors Procedure Proceed as follows to reform DC link capacitors: 1. For a 50 mm wide component, first remove the DC link bridge. 2. Make sure that the device does not receive a switch-on command (e.g. via PROFINET/ PROFIBUS, BOP20 or terminal block).

  • Page 316: Device Disposal

    Service and maintenance 12.3 Device disposal Figure 12-3 Forming circuit for Motor Modules with PTC resistors 12.3 Device disposal Description For environmentally-friendly recycling and disposal of your old device, contact a company certified for the disposal of waste electrical and electronic equipment, and dispose of the old device as prescribed in the respective country of use.

  • Page 317: Spare Parts Compatibility

    Service and maintenance 12.4 Spare parts compatibility 12.4 Spare parts compatibility Description Converter components are being continuously developed within the scope of product maintenance. Product maintenance includes, for example, measures to increase the ruggedness or hardware changes that become necessary as components are discontinued. These further developments are "spare parts-compatible"...
  • Page 318 Service and maintenance 12.4 Spare parts compatibility Booksize power units Equipment Manual, 09/2023, A5E53307519B AA...
  • Page 320 More information Siemens: www.siemens.com Industry Online Support (service and support): www.siemens.com/online-support IndustryMall: www.siemens.com/industrymall Siemens AG Digital Industries Motion Control Postfach 3180 91050 Erlangen Germany Scan the QR-Code for product information...

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