MULTIQUIP GAC3.6HR Operation And Parts Manual
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MULTIQUIP GAC3.6HR Operation And Parts Manual

MULTIQUIP GAC3.6HR Operation And Parts Manual

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OPERATION AND PARTS MANUAL
MODEL GAC3.6HR
PORTABLE GENERATORS
(HONDA GX240RT2EDN2 ENGINE)
Revision #0 (12/13/17)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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Summary of Contents for MULTIQUIP GAC3.6HR

  • Page 1 OPERATION AND PARTS MANUAL MODEL GAC3.6HR PORTABLE GENERATORS (HONDA GX240RT2EDN2 ENGINE) Revision #0 (12/13/17) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65/Start Fires Warnings

    A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements. PAGE 2 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)

  • Page 3: Table Of Contents

    Engine Service Parts ........50-51 Terms And Conditions Of Sale — Parts ....52 NOTICE Specifications and part numbers are subject to change without notice. GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 3...

  • Page 4: Parts Ordering Procedures

    All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST. WE ACCEPT ALL MAJOR CREDIT CARDS! PAGE 4 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)

  • Page 5: Nameplate/Safety Information

    Possibilité Seul un personnel qualifié devrait avoir de choc electrique l’authorisation d’installer d’utilisier ou A63210100A de réparer cet équipement. GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 5...

  • Page 6: Safety Information

    COULD result in DEATH or SERIOUS INJURY. CAUTION Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE INJURY. NOTICE Addresses practices not related to personal injury. PAGE 6 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 7 „ ALWAYS know the location of the nearest fi re extinguisher. „ ALWAYS know the location of the nearest fi rst aid kit. GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 7...
  • Page 8 A spark arrester is a device designed „ Store fuel in appropriate containers, in well-ventilated areas and away from sparks and fl ames. PAGE 8 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 9 „ ALWAYS recharge the battery in a well-ventilated environment to avoid the risk of a dangerous concentration of combustible gasses. GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 9...
  • Page 10 „ Use one point suspension hook and lift straight upwards. „ DO NOT lift machine to unnecessary heights. „ ALWAYS tie down equipment during transport by securing the equipment with rope. PAGE 10 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 11 The label must remain with the engine for its entire life. If a replacement emission label is needed, please contact your authorized Honda Engine Distributor. GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 11...

  • Page 12: Specifications (Generator)

    196 lbs. (89 kg.) NOTICE In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice. PAGE 12 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)

  • Page 13: Specifications (Engine)

    Generally, the engine's output power will decrease 3-1/2% for each 1000 feet 305 meters) of altitude above sea level, and 1% for each 10° F (-12.2° C) above the standard temperature of 60° F (15.5° C). GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 13...

  • Page 14: Dimensions

    Table 3. Generator Dimensions REFERENCE DESCRIPTION DIMENSIONS: IN. (MM) LETTER HEIGHT (LIFTING BALE) 33.9 (860) HEIGHT (FRAME) 29.5 (750) LENGTH 28.3 (720) WIDTH 31.3 (795) PAGE 14 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 15 NOTE GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 15...

  • Page 16: Installation

    BE CONNECTED TO A GROUND ROD CONNECT TO GENERATOR GROUND TERMINAL BUILDING GROUND IF REQUIRED 8 FT. MINIMUM REFERENCE NEC 250 Figure 3. Generator Grounding PAGE 16 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 17 Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from a short circuit. GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 17...

  • Page 18: General Information

    „ One 30 Amp, 1-Pole Circuit Breakers (CB3) „ AC Voltmeter „ Idle Control Switch „ Full Power Switch „ Operation Switch „ Ground Terminal PAGE 18 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)

  • Page 19: Components (Generator)

    3 seconds after the load stops. When the operation is resumed, the engine speed is automatically increased to about 3600 rpm (high-speed operation) as soon as the load is connected. GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 19...
  • Page 20 NOTICE When the full power switch is in the 120V position, the 240V twist-lock receptacle cannot be used. PAGE 20 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 21 Set spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch). will ensure that the low oil sensor will function properly. Clean spark plug once a week. GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 21...

  • Page 22: Inspection/Setup

    100 ft. 1800 3600 150 ft. 100 ft. 65 ft. 2400 4800 125 ft. 75 ft. 50 ft. CAUTION: Equipment damage can result from low voltage. PAGE 22 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 23 4. If the oil level is low (Figure 11), fill to the edge of the oil filler hole with the recommended oil type (Table 5). Maximum oil capacity is 1.16 quarts (1.1 liters). GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 23...

  • Page 24: Operation

    DO NOT pull the starter rope all the way to the end. DO NOT release the starter rope after pulling. Allow it to rewind as soon as possible. Figure 14. Engine Fuel Valve Lever (ON) PAGE 24 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 25 When the load is not in use, the engine speed will drop back to the idle mode after about 3 seconds. Figure 19. Idle Control switch (ON) GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 25...
  • Page 26 240 VAC is displayed. Using an external voltmeter as shown in Figure 24, verify that 240 VAC is present at the 120/240V, L14-30R twist-lock receptacle. PAGE 26 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)

  • Page 27: Shutdown

    4. To shut-down the engine, place the generator's Figure 29. Operation Switch (Emergency) operation switch (Figure 27) in the OFF position. Figure 27. Operation Switch (OFF) GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 27...

  • Page 28: Preparation For Long Term Storage

    „ Clean all external parts of the generating set with a cloth. „ Cover the generating set and store in a clean, dry place. PAGE 28 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)

  • Page 29: Maintenance

    3) For commercial use, log hours of operation to determine proper maintenance intervals. 4) Charcoal canister is maintenance free (non-servicable). Replace only if damaged. GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 29...
  • Page 30 5. Install drain bolt with sealing washer and tighten (Figure 30) with solvent. securely. OIL FILLER DIPSTICK Figure 30. Fuel Strainer DRAIN SEALING BOLT WASHER Figure 32. Draining Engine Oil PAGE 30 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 31 5. Reinstall the spark arrester and muffler protector in reverse order of disassembly. SQUEEZE SOLVENT THOROUGHLY Figure 34. Cleaning Foam Element GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 31...

  • Page 32: Generator Wiring Diagram

    GENERATOR WIRING DIAGRAM Figure 37. Generator Wiring Diagram (GAC3.6HR) PAGE 32 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)

  • Page 33: Troubleshooting (Generator)

    Does not decelerate but has "VOLTAGE OUTPUT". Defective solenoid? Check or replace solenoid. Idle control device malfunction? Check or replace idle control device. GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 33...

  • Page 34: Troubleshooting (Engine)

    Fuel fi lter/lines clogged? Replace fuel fi lter. Fuel tank cap breather hole clogged? Clean or replace fuel tank cap. Air in fuel line? Bleed fuel line. PAGE 34 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 35 Check cable connections. Charge or replace Will not start, no power with key "ON". (if Battery disconnected or discharged? applicable) battery Ignition switch/wiring defective? Replace ignition switch. Check wiring. GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 35...

  • Page 36: Explanation Of Code In Remarks Column

    “Remarks” Column. assembly/kit that can be purchased, or is not available for sale through Multiquip. PAGE 36 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)

  • Page 37: Suggested Spare Parts

    1....0641360030 ..FILTER FUEL 3....16950ZB4015 ..FUEL STRAINER NOTICE Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists. GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 37...

  • Page 38: Nameplate And Decals Assembly

    NEUTRAL BONDED TO FRAME. TOTAL LOAD WITHIN PRISE DE NEUTRE MIS A LA MASSE A CHARGE TOTALE MAX. 5kW TERRE LA CARCASSE DU MOTEUR. A31120140 PAGE 38 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 39 DECAL: HANDLE OPERATION ......1....A35100011 87533ZC0630 DECAL: AIR CLEANER ........1....REPLACES P/N 0600500045 A3561000503 DECAL: MQ POWER A3511201402 DECAL: CONTROL PANEL .......1....A31120140 87528898620 DECAL: CHOKE ..........1....REPLACES P/N 0600500047 GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 39...

  • Page 40: Generator Assembly

    GAC3.6HR — GENERATOR ASSY. PAGE 40 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 41 END BRACKET ASSY........1....INCLUDES ITEMS W/% 8-1% 7871315022 END BRACKET 8-2% 7875021523 GUIDE PANEL, AIR 8-3% 0071706304 BEARING 7661331003 COVER 7911316004 SET BOLT, STATOR 7871329514 GROMMET 0601851760 GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 41...

  • Page 42: Control Box Assembly

    GAC3.6HR — CONTROL BOX ASSY. PAGE 42 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 43 HEX. NUT Y0207005000 HEX. NUT 0041205000 WASHER, FLAT 0040005000 WASHER, LOCK 0012905020 HEX HEAD BOLT 0041205000 WASHER, FLAT Y0207005000 HEX. NUT 0040005000 WASHER, LOCK GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 43...

  • Page 44: Pipe Frame Assembly

    GAC3.6HR — PIPE FRAME ASSY. PAGE 44 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 45 Y0605513210 HOSE 0605513189 HOSE 0605515223 HOSE BAND A3261600103 BRACKET A3261600204 STOPPER 011106015 HEX. HEAD BOLT ..........3....REPLACES P/N 0016906015 0605515170 HOSE BAND Y0605515229 HOSE BAND GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 45...

  • Page 46: Muffler Assembly

    GAC3.6HR — MUFFLER ASSY. PAGE 46 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 47 HEX. HEAD BOLT ..........2....REPLACES P/N 0017108020 7915469004 BRACKET 011206020 HEX. HEAD BOLT ..........1....REPLACES P/N 0017106020 020108060 HEX. NUT ............1....REPLACES P/N 0207008000 0105050616 HEX. HEAD BOLT ..........4....REPLACES P/N 0017106012 GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 47...

  • Page 48: Wheel Kit Assembly

    GAC3.6HR — WHEEL KIT ASSY. PAGE 48 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 49 WASHER, FLAT 0010108050 HEX. HEAD BOLT 0207608000 FLANGE NUT 0401450080 WASHER, FLAT ..........2....REPLACES P/N 0041208000 A3417400904 STAND 011106015 HEX. HEAD BOLT ..........8....REPLACES P/N 0016906015 GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 49...

  • Page 50: Engine Service Parts

    ENGINE SERVICE PARTS 3.6kW PAGE 50 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 51 ENGINE SERVICE PARTS PART NO. PART NAME QTY. REMARKS 28462ZE2W11 ROPE, RECOIL STARTER 28461Z5T305 GRIP, STARTER 17211899000 ELEMENT, AIR CLEANER 9807955876 SPARK PLUG, BPR5ES (NGK) GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 51...

  • Page 52: Terms And Conditions Of Sale - Parts

    Multiquip’s designated receiving point. PAGE 52 — GAC3.6HR 60 HZ GENERATOR• OPERATION AND PARTS MANUAL — REV. #0 (12/13/17)
  • Page 53 NOTES GAC3.6HR 60 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #0 (12/13/17) — PAGE 53...
  • Page 54 © COPYRIGHT 2017, MULTIQUIP INC. Multiquip Inc , the MQ logo and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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