MULTIQUIP GAC-9.7HZ Operation And Parts Manual
  1. Manuals
  2. Brands
  3. MULTIQUIP Manuals
  4. Portable Generator
  5. GAC-9.7HZ
  6. Operation and parts manual
MULTIQUIP GAC-9.7HZ Operation And Parts Manual

MULTIQUIP GAC-9.7HZ Operation And Parts Manual

Honda gx610 gasoline engine
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
OperatiOn and parts Manual
MOdel gaC-9.7HZ
pOrtable generatOr
(HOnda gX610 gasOline engine)
Revision #2 (03/31/10)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

Advertisement

Table of Contents
loading

Related Manuals for MULTIQUIP GAC-9.7HZ

Summary of Contents for MULTIQUIP GAC-9.7HZ

  • Page 1 OperatiOn and parts Manual MOdel gaC-9.7HZ pOrtable generatOr (HOnda gX610 gasOline engine) Revision #2 (03/31/10) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Table Of Contents

    table Of COntents gaC9.7HZ portable 60 Hz Honda gX610K1Vd/gX610u1Vd engines generator Air Cleaner Assembly ........44-45 Table Of Contents ............ 2 Camshaft Assembly .......... 46-47 Parts Ordering Procedures ........3 Carburetor Assembly ........48-51 Safety Information ..........4-8 Control Assembly ..........52-53 Specifications (Generator) ........

  • Page 3: Parts Ordering Procedures

    , 2006 Order via internet (dealers Only) Best deal! If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. com. I View Parts Diagrams I Order Parts To obtain an MQ Account, contact your District Sales Manager for more information.

  • Page 4: Safety Information

    safety infOrMatiOn Do not operate or service the equipment before reading the Potential hazards associated with the operation of this entire manual. Safety precautions should be followed at all equipment will be referenced with hazard symbols which times when operating this equipment. Failure to read and may appear throughout this manual in conjunction with understand the safety messages and operating instructions safety messages.

  • Page 5: Safety Information

    „ NeveR use accessories or attachments that are not recommended by Multiquip for this equipment. Damage CauTiON to the equipment and/or injury to user may result. „ NeveR operate this equipment without proper protective „ alWaYs know the location of the nearest clothing, shatterproof glasses, respiratory protection, fi re extinguisher.

  • Page 6: Engine Safety

    safety infOrMatiOn eNgiNe saFeTY to prevent accidental discharge of sparks or fl ames from the engine exhaust. Spark arresters are qualifi ed daNgeR and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding „...

  • Page 7: Electrical Safety

    safety infOrMatiOn „ NeveR use fuel as a cleaning agent. „ Make sure power cables are securely connected to the generator’s output receptacles. Incorrect connections „ dO NOT smoke around or near the may cause electrical shock and damage to the equipment.
  • Page 8 safety infOrMatiOn eNviRONmeNTal saFeTY „ If the battery liquid (dilute sulfuric acid) comes into contact with clothing or skin, rinse skin or clothing NOTICE immediately with plenty of water. „ Dispose of hazardous waste properly. „ If the battery liquid (dilute sulfuric acid) comes into Examples of potentially hazardous waste contact with eyes, rinse eyes immediately with plenty are used motor oil, fuel and fuel fi lters.
  • Page 9 nOtes gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 9...

  • Page 10: Specifications (Generator)

    Weight with Fuel 408 lbs. (185 kg.) NOTICE In keeping with Multiquip's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice. page 10 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)

  • Page 11: Specifications (Engine)

    speCifiCatiOns (engine) Table 2. specifications (engine) HONda gX610K1vd model HONda gX610u1vd Air-cooled 4 stroke, Single Cylinder, OHV, Type Horizontal Shaft Gasoline Engine 3.03 in. X 2.59 in. Bore X Stroke (77 mm x 66 mm.) Displacement 37.46 cu-in (614 cm Max Output 18.0 H.P./3600 R.P.M.

  • Page 12: Dimensions

    9700 31.49 IN (800 MM.) AC CIRCUIT BREAKER GAC-9.7HZ MARCHE MARCHE INTERRUPTEUR DE COURANT CA ARRET ARRET POWERED by IDLE OPERATION START Honda Engines CONTROL SWITCH BUTTON 211052 for 120V for 120V for 240V for 120/240V AC VOLTMETER CONTROL...
  • Page 13 nOte gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 13...

  • Page 14: Installation

    installatiOn CONNeCTiNg THe gROuNd The nut and ground terminal on the generator should always be used to connect the generator to a suitable ground. The ground cable should be #8 size wire minimum. At the generator, connect the terminal of the ground cable between the lock washer and the nut (Figure 2) and tighten the nut fully.

  • Page 15: Installation

    installatiOn OuTdOOR iNsTallaTiON geNeRaTOR gROuNdiNg If possible install the generator in a area that is free of To guard against electrical shock and possible damage to the equipment, it is important to provide a good eaRTH debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot ground.

  • Page 16: General Information

    Before connecting this generator to any building’s electrical system, a licensed electrician must install an The Multiquip GAC9.7HZ generator is designed as a isolation (transfer) switch. portable dual purpose power source for 60 Hz (single phase) lighting facilities, power tools, submersible pumps Serious injury or death may result without this transfer and other industrial and construction machinery.

  • Page 17: Components (Generator)

    OFF and consult your receptacle will provide 120V, 30 amps, 60 Hz. authorized Multiquip service dealer. 13. gFCi duplex Receptacle – NEMA 5-15R, GFCI 6. idle Control switch – The generator is provided with receptacle will provide 120V, 15 amps.

  • Page 18: Components (Generator)

    COMpOnents (generatOr) Figure 4. Generator Components (continued) 15. engine Oil drain plug – Remove this drain plug 23. Choke lever – Used for starting the engine. Close when draining of the oil from the engine crankcase the choke lever when starting a cold engine or in is required.

  • Page 19: Inspection/Setup

    inspeCtiOn/setup geNeRal iNspeCTiON pRiOR TO OpeRaTiON NOTICE ground power Tools Double-insulated power tools and small appliances have specially insulated housings that eliminate the When using power tools or electrical equipment requireing need for a ground. These types of double-insulated AC power from the generator, make sure power tool cord power cords are designed so that no part of the device has a ground pin or is double insulated as shown in Figure 5.
  • Page 20 inspeCtiOn/setup 3. Re-Insert dipstick (Figure 7), then remove dipstick from Before starting its holder. Check the oil level shown on the dipstick. 1. Read safety instructions at the beginning of manual. 2. Clean the generator, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
  • Page 21 inspeCtiOn/setup Table 4. Oil Type season Temperature Oil Type Summer 25°C or Higher SAE 10W-30 Spring/Fall 25°C~10°C SAE 10W-30/20 Winter 0°C or Lower SAE 10W-10 Fuel Check 1. Close the fuel cock before filling the fuel tank. 2. Remove the fuel cap located on top of fuel tank. 3.

  • Page 22: Operation

    OperatiOn This section is intended to assist the operator with the initial 6. Place the generator's operation switch (Figure 14) in the ON position. start-up of the portable generator. It is extremely important that this section be read carefully before attempting to use the generator in the field.
  • Page 23 OperatiOn 14. Read voltmeter on front panel of generator (Figure 21) 11. Place idle control switch (Figure 17) in the OFF (down) and verify that 120 VAC is displayed. Using an external position. This will allow the engine speed to run at about voltmeter as shown in Figure 21, verify that 120 VAC 3600 RPM's.

  • Page 24: Operation/Shutdown

    OperatiOn/sHutdOwn stopping the engine (Normal shutdown) NOTICE 1. Place main circuit breaker (Figure 25) in the OFF When using a combination of dual receptacles, total position. load should not exceed the rated capacity of the generator. 16. The L14-30R receptacle is a dual voltage receptacle (120-240 volts).

  • Page 25: Preparation For Long Term Storage

    preparatiOn fOr lOng terM stOrage generator storage For storage of the generating set for over 30 days, the following is required: „ Drain the fuel tank completely, or add STA-BIL to the fuel. „ Run the engine until the gasoline in the carburetor is completely consumed.

  • Page 26: Maintenance

    MaintenanCe Use Table 5 as a general maintenance guideline when servicing your engine. For more detail engine maintenance information, refer to the engine owner's manual supplied with your engine. Table 5. engine maintenance schedule FiRsT eveRY 3 eveRY 6 eveRY eveRY desCRipTiON OpeRaTiON...

  • Page 27: Maintenance

    MaintenanCe maintenance 3. Use an oil filter socket tool and remove oil filter as shown in Figure 31 Perform the scheduled maintenance procedures as defined by Table 5 and below: daily „ Thoroughly remove dirt and oil from the engine and control area.
  • Page 28 MaintenanCe engine air Cleaner daNgeR dO NOT use gasoline as a cleaning solvent, the possibility exists of fire or explosion which can cause damage to the equipment and severe bodily harm or even deaTH! 1. Remove the air cleaner cover and foam filter element as shown in Figure 32.

  • Page 29: Generator Wiring Digram

    generatOr wiring digraM sYmBOl paRT Name Armature Winding Field Winding EXW1~2 Excitation Winding AC Voltmeter (120/240) Re1~5 Rectifier CON1 Receptacle L14-30R CON2 Receptacle L6-20R CON3 Receptacle L5-30R Wiring Color Code CON4~5 Receptacle 5-15R symbol Color symbol Color UPM-2 35A BLACK CP-32E/30N 30A BLUE WHITE...

  • Page 30: Troubleshooting (Engine)

    trOublesHOOting (engine) Table 6. engine Troubleshooting symptom possible Cause solution Spark plug bridging? Check gap, insulation or replace spark plug. Carbon deposit on spark plug? Clean or replace spark plug. Difficult to start. Fuel is available but no SPARK Short circuit due to deficient spark plug Check spark plug insulation.
  • Page 31 trOublesHOOting (engine) Table 6. engine Troubleshooting (Continued) symptom possible Cause solution Flush fuel system and replace with correct Water in fuel system? Weak in power. type of fuel. Compression is proper Dirty spark plug? Clean or replace spark plug but misfires. Ignition coil defective? Replace ignition coil.

  • Page 32: Troubleshooting (Generator)

    trOublesHOOting (generatOr) Table 7. generator Troubleshooting symptom possible problem solution Low voltage Engine speed too low? Raise engine speed to rated RPM. AC voltmeter not working? Replace Ac voltmeter. Control box internal wiring Check control box wiring. malfunction? Check red and green ignition wires. Defective ignition coil? Low voltage.
  • Page 33 nOtes gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 33...

  • Page 34: Explanation Of Code In Remarks Column

    A blank entry generally indicates that the item is not sold assembly/kit that can be purchased, or is not available separately or is not sold by Multiquip. Other entries will for sale through Multiquip. be clarifi ed in the “Remarks” Column.

  • Page 35: Suggested Spare Parts

    suggested spare parts pORTaBle 60 HZ geNeRaTOR WiTH gaC9.7HZ NOTICE HONda gX610K1vd/gX610u1vd gasOliNe eNgiNes Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the 1 to 3 units following parts lists. Qty. description 4....31620881A02 ..RECTIFIER 4....0601823754 ..RELAY 2....0601812529 ..RECEPTABLE L14-30R 1....0601811032 ..RECEPTACLE, L6-20R...

  • Page 36: Nameplate And Decals Assembly

    Ne laissez jamis l’appareil sans supervision quand il est en marche, II est impératif d’arrêter le AC CIRCUIT BREAKER motour et de la laisser refroidir avant d’ajouter GAC-9.7HZ MARCHE MARCHE INTERRUPTEUR DE COURANT CA OIL DRAIN de l’huile ou du carburant.
  • Page 37 gaC9.7HZ— naMeplate and deCals assy. paRT NO. paRT Name QTY. RemaRKs A6532101404 DECAL; DANGER, EXPL. GASES (FRENCH) ..1....A63210140 A6532101104A DECAL; DANGER, EXPL GASES (ENGLISH) ..1....A63210110A A6552000404A DECAL; CAUTION, HOT PARTS .......1....A65300040A A6532100904A DECAL; WARNING, EXHAUST GASES ....1....A63210090A A3552000504 DECAL; CAUTION, TRANS. SW.(FRENCH) ..1....A35200050 A3552000304A DECAL;...

  • Page 38: Generator Assembly

    gaC9.7HZ — generatOr assy. page 38 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 39 gaC9.7HZ — generatOr assy. paRT NO. paRT Name QTY. RemaRKs A6110200103 ROTOR ASSY.............1....INCLUDES ITEMS W/# 1-1# FIELD ASSY............1....NOT SOLD SEPERATELY 1-2# 7921025004 RECTIFIER 1-3# 0071206304 BEARING ............1....REPLACES 0071206304 A6113100004 A6113400004 SET BOLT, ROTOR 0801086104 SET WASHER BEARING 0040010000 WASHER, LOCK A6136000303 ARMATURE ASSY.

  • Page 40: Control Box Assembly

    gaC9.7HZ — COntrOl bOX assy. page 40 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 41 gaC9.7HZ — COntrOl bOX assy. paRT NO. paRT Name QTY. RemaRKs A6215000503 CONTROL BOX 0601850102 GROMMET A6262800104 TERMINAL PLATE 0016906020 HEX, HEAD BOLT 0601823204 RECTIFIER 0027103020 MACHINE SCREW 0601823754 RELAY, DC12V 0027105016 MACHINE SCREW 0602201356 REGULATOR 0027106020 MACHINE SCREW A6225000603 CONTROL PANEL 0601806819 AC VOLTMETER, DE450 120/240V...

  • Page 42: Pipe Frame Assembly

    gaC9.7HZ — pipe fraMe assy. page 42 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 43 gaC9.7HZ — pipe fraMe assy. paRT NO. paRT Name QTY. RemaRKs A6418000412 PIPE FRAME A6415100003 FLOOR PANEL A6365000402 FUEL TANK A9924800024 CAP, FUEL TANK/STRAINER ......1....INCLUDES ITEM W/# 3015530004 DRAIN PLUG 0150200011 O-RING 0602125032 FUEL GAUGE 011008020 HEX. HEAD BOLT ..........4....REPLACES 0017108020 011008020 HEX.

  • Page 44: Air Cleaner Assembly

    HOnda gX610K1Vd/u1Vd — air Cleaner assy. page 44 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 45 HOnda gX610K1Vd/u1Vd — air Cleaner assy. paRT NO. paRT Name QTY. RemaRKs 1♦ 17210ZJ1841 ELEMENT COMP., AIR CLEANER ....1....USE UP TO S/N 2017952 1♦ 17210ZJ1842 ELEMENT COMP., AIR CLEANER ....1....USE FROM S/N 2017953 1◊ 17210ZJ1842 ELEMENT COMP., AIR CLEANER 17218ZJ1840 FILTER OUTER 17219ZJ1840 CLIP AIR CLEANER...

  • Page 46: Camshaft Assembly

    HOnda gX610K1Vd/u1Vd engine — CaMsHaft assy. page 46 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 47 HOnda gX610K1Vd/u1Vd engine — CaMsHaft assy. paRT NO. paRT Name QTY. RemaRKs 12209ZE8003 SEAL, VALVE STEM 14100ZJ1842 CAMSHAFT ASSY. 14410ZJ1840 ROD, PUSH 14431ZE2010 ARM, VALVE ROCKER 14451ZE1013 PIVOT, ROCKER ARM 14568ZJ1841 SPRING, WEIGHT RETURN 14576ZJ1840 PIN, DECOMPRESSION 14711ZE3000 VALVE, IN. 14721ZE3000 VALVE, EX.

  • Page 48: Carburetor Assembly

    HOnda gX610K1Vd/u1Vd engine — CarburetOr assy. page 48 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 49 HOnda gX610K1Vd/u1Vd engine — CarburetOr assy. paRT NO. paRT Name QTY. RemaRKs 12357ZJ1840 TUBE, BREATHER 15772551000 CLIP, BREATHER TUBE 3♦ 16010ZG8000 GASKET SET ............1....USE UP TO S/N BG21H C .....................INCLUDES ITEMS W/$ 3♦ 16010ZJ0911 GASKET SET ............1....USE FROM S/N BG21Q A .....................INCLUDES ITEMS W/$ 3◊...
  • Page 50 HOnda gX610K1Vd/u1Vd engine — CarburetOr assy. page 50 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 51 HOnda gX610K1Vd/u1Vd engine — CarburetOr assy. paRT NO. paRT Name QTY. RemaRKs 16198ZJ1840 TUBE DRAIN .............1....USE UP TO S/N 2073018 16♦# 16200ZJ0841 VALVE ASSY., SOLENOID .........1....USE UP TO S/N 2067379 16♦# 16200ZJ1841 VALVE ASSY., SOLENOID .........1....USE FROM S/N 2067380 16◊ # 16200ZJ1841 VALVE ASSY., SOLENOID 16211ZJ0841 INSULATOR, CARBURETOR...

  • Page 52: Control Assembly

    HOnda gX610K1Vd/u1Vd engine — COntrOl assy. page 52 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 53 HOnda gX610K1Vd/u1Vd engine — COntrOl assy. paRT NO. paRT Name QTY. RemaRKs 16263883W10 JOINT ROD 16500ZJ1890 CONTROL ASSY., AUTO THROTTLE ....1....INCLUDES ITEMS W/# 16534ZJ1840 SPRING STARTER 4♦ 16550ZJ1841 ARM COMP., GOVERNOR ........1....UP TO S/N 2020000 4♦ 16550ZJ1842 ARM COMP., GOVERNOR ........1....FROM S/N 2020001 4◊...

  • Page 54: Crankcase Cover Assembly

    HOnda gX610K1Vd/u1Vd engine — CranKCase COVer assy. page 54 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 55 HOnda gX610K1Vd/u1Vd engine — CranKCase COVer assy. paRT NO. paRT Name QTY. RemaRKs 1♦ 11300ZJ1850 COVER ASSY., CRANKCASE ......1....UP TO S/N 2017181 .....................INCLUDES ITEMS W/$ 1♦ 11300ZJ1851 COVER ASSY., CRANKCASE ......1....FROM S/N 2017182 .....................INCLUDES ITEMS W/$ 1◊ 11300ZJ1852 COVER ASSY., CRANKCASE ......1....UP TO S/N 1022498 .....................INCLUDES ITEMS W/$ 1◊...

  • Page 56: Crankshaft Assembly

    HOnda gX610K1Vd/u1Vd engine — CranKsHaft assy. page 56 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 57 HOnda gX610K1Vd/u1Vd engine — CranKsHaft assy. paRT NO. paRT Name QTY. RemaRKs 13310ZJ1880 CRANKSHAFT COMP. 2◊ 90401ZJ1000 WASHER, CRANKSHAFT THRUST ♦GX610K1VD: Model GAC9.7HZ AUG. 2007 AND BELOW ◊ GX610U1VD: Model GAC9.7HZ JAN. 2008 AND ABOVE gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 57...

  • Page 58: Cylinder Barrel Assembly

    HOnda gX610K1Vd/u1Vd engine — Cylinder barrel assy. page 58 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 59 HOnda gX610K1Vd/u1Vd engine — Cylinder barrel assy. paRT NO. paRT Name QTY. RemaRKs 1♦ 12000ZJ1406 BARREL ASSY., CYLINDER ......1....INCLUDES ITEMS W/$ 1◊ 12000ZJ1406 BARREL ASSY., CYLINDER ......1....UP TO S/N 1077902 .....................INCLUDES ITEMS W/$ 1◊ 12000ZJ1416 BARREL ASSY., CYLINDER ......1....FROM S/N 1077903 .....................INCLUDES ITEMS W/$ 12356ZJ1000 COVER BREATHER...

  • Page 60: Cylinder Head Assembly

    HOnda gX610K1Vd/u1Vd engine — Cylinder Head assy. page 60 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 61 HOnda gX610K1Vd/u1Vd engine — Cylinder Head assy. paRT NO. paRT Name QTY. RemaRKs 11911ZJ1840 HANGER, ENGINE 12204ZE2306 GUIDE, INTAKE VALVE (OS) 12205ZE1405 GUIDE, EXHAUST VALVE (OS) 12210ZJ1406 HEAD COMP., CYLINDER #1 ......1....INCLUDES ITEMS W/# 12216ZE2300 CLIP, VALVE GUIDE 12220ZJ1405 HEAD COMP., CYLINDER #2 ......1....INCLUDES ITEMS W$ 12251ZJ1841 GASKET, CYLINDER HEAD 12311ZJ1840...

  • Page 62: Fan Cover Assembly

    HOnda gX610K1Vd/u1Vd engine — fan COVer assy. page 62 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 63 HOnda gX610K1Vd/u1Vd engine — fan COVer assy. paRT NO. paRT Name QTY. RemaRKs 16715ZJ1860 COVER, FUEL PUMP MANUAL CHOKE ..1 4♦ 19611ZJ1800ZB COVER, FAN , RECOIL START (R8) RED ..1....USE UP TO S/N 2021866 4♦ 19611ZJ1800ZC COVER, FAN , RECOIL START (R280) RED ..1....USE FROM S/N 2021867 4◊...

  • Page 64: Flywheel Assembly

    HOnda gX610K1Vd/u1Vd engine — flywHeel assy. page 64 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 65 HOnda gX610K1Vd/u1Vd engine — flywHeel assy. paRT NO. paRT Name QTY. RemaRKs 19511ZJ1000 FAN, COOLING 28451ZJ1801 PULLEY, STARTER 28452ZJ1811 GRID SCREEN 28453ZJ1801 SPACER, STARTER PULLEY MT. 28454ZJ1801 HOLDER, SCREEN GRID 31110ZJ1850 FLYWHEEL COMP. 90013ZJ1800 BOLT, UBS (12X28) 90201ZG3000 NUT, FLANGE (20MM) 90401ZG3000 WASHER (20MM) 90741ZE2000...

  • Page 66: Ignition Coil Assembly

    HOnda gX610K1Vd/u1Vd engine — ignitiOn COil assy. page 66 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 67 HOnda gX610K1Vd/u1Vd engine — ignitiOn COil assy. paRT NO. paRT Name QTY. RemaRKs 1♦ 30500ZJ1841 COIL ASSY., IGNITION ........1....USE UP TO S/N 2018397 1♦ 30500ZJ1842 COIL ASSY., IGNITION ........1....S/N's 2018398~2047154 1♦ 30500ZJ1843 COIL ASSY., IGNITION ........1....S/N's 2047155~2049300 1♦ 30500ZJ1844 COIL ASSY., IGNITION ........1....USE FROM S/N 2049301 1◊...

  • Page 68: Piston Assembly

    HOnda gX610K1Vd/u1Vd engine — pistOn assy. page 68 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 69 HOnda gX610K1Vd/u1Vd engine — pistOn assy. paRT NO. paRT Name QTY. RemaRKs 1♦ 13010ZJ1841 RING SET, PISTON (STD) 1◊ 13010ZJ1841 RING SET, PISTON (STD) ........2....UP TO S/N 1077252 1◊ 13010Z5H004 RING SET, PISTON (STD) 1♦ 13011ZJ1841 RING SET, PISTON (0.25) (OPTIONAL) 1♦...

  • Page 70: Recoil Starter Assembly

    HOnda gX610K1Vd/u1Vd engine — reCOil starter assy. page 70 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 71 HOnda gX610K1Vd/u1Vd engine — reCOil starter assy. paRT NO. paRT Name QTY. RemaRKs 1♦ 28400ZE3W01ZA STARTER ASSY., RECOIL *R8* (RED) .....1....INCLUDES ITEMS W/$ 1◊ 28400ZE3W01ZP STARTER ASSY., RECOIL *R280* (RED) ..1....INCLUDES ITEMS W/$ 2$♦ 28410ZE3W01ZA CASE, RECOIL STARTER *R8* (RED) 2$◊...

  • Page 72: Muffler Assembly

    HOnda gX610K1Vd/u1Vd engine — Muffler assy. page 72 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 73 HOnda gX610K1Vd/u1Vd engine — Muffler assy. paRT NO. paRT Name QTY. RemaRKs 18310ZJ1013 MUFFLER COMP. 18321ZJ1003 PROTECTOR,MUFFLER 18338ZJ1841 STAY, MUFFLER 18396ZJ1003 BAND ASSY. 957010600800 BOLT, FLANGE (6X8) 957010801400 BOLT, FLANGE (8X14) 957010802000 BOLT, FLANGE (8X20) 18330ZJ1841 PIPE COMP., EX (HIGH-R) 18355ZJ1003 ARRESTER, SPARK 90009ZJ1801...

  • Page 74: Auto Throttle Assembly

    HOnda gX610K1Vd/u1Vd engine — autO tHrOttle assy. page 74 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 75 HOnda gX610K1Vd/u1Vd engine — autO tHrOttle assy. paRT NO. paRT Name QTY. RemaRKs 36337ZJ1840 PLATE SOLENOID 36350ZJ1841 SOLENOID ASSY., ROTARY 90202ZJ1840 NUT, SPECIAL CAP 90654SA4003 CLIP, WIRE HARNESS, 6MM, WHITE 90686459711 PURSE, LOCK, 8MM 91402ZJ1841 CLIP, PURSE LOCK gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 75...

  • Page 76: Starter Motor Assembly

    HOnda gX610K1Vd/u1Vd engine — starter MOtOr assy. page 76 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 77 HOnda gX610K1Vd/u1Vd engine — starter MOtOr assy. paRT NO. paRT Name QTY. RemaRKs 30201PH9004 RING, SNAP 30202PZ1003 COLLAR SET, CLUTCH STOP ......1....INCLUDES ITEM W/$ 3♦ 31200ZJ1841 MOTOR ASSY., STARTER .........1....INCLUDES ITEMS W/# 3◊ 31200ZJ1842 MOTOR ASSY., STARTER .........1....UP TO S/N 1022942 .....................INCLIDES ITEMS W/# 3◊...

  • Page 78: Fuel Pump Assembly

    HOnda gX610K1Vd/u1Vd engine — fuel puMp assy. page 78 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 79 HOnda gX610K1Vd/u1Vd engine — fuel puMp assy. paRT NO. paRT Name QTY. RemaRKs 1♦ 16700ZJ8003 PUMP ASSY., FUEL ..........1....USE UP TO S/N 2022976 1♦ 16700ZJ8013 PUMP ASSY., FUEL ..........1....USE FROM S/N 2022977 1◊ 16700ZJ8013 PUMP ASSY., FUEL 16711ZJ1840 STAY, FUEL PUMP 3♦...

  • Page 80: Rectifer Assembly

    HOnda gX610K1Vd/u1Vd engine — reCtifer assy. page 80 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 81 HOnda gX610K1Vd/u1Vd engine — reCtifer assy. paRT NO. paRT Name QTY. RemaRKs 31620881A02 RECTIFER ASSY., REGULATOR gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 81...

  • Page 82: Engine Decals Assembly

    HOnda gX610K1Vd/u1Vd— engine deCals assy. page 82 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)
  • Page 83 HOnda gX610K1Vd/u1Vd— engine deCals assy. paRT NO. paRT Name QTY. RemaRKs 1♦ 87101ZJ0830 EMBLEM (18.0) ..........1....USE UP TO S/N 2021866 1♦ 87101ZJ0831 EMBLEM (18.0) ..........1....USE FROM S/N 2021867 1◊ 87101ZJ0831 EMBLEM (18.0) ..........1....USE UP TO S/N 1020628 1◊ 87101ZJ0832 EMBLEM (6X610) 2♦...
  • Page 84 HOnda gX610K1Vd/u1Vd engine — tOOl Kit page 84 — gaC9.7HZ 60 HZ geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10)

  • Page 85: Tool Kit

    HOnda gX610K1Vd/u1Vd engine — tOOl Kit paRT NO. paRT Name QTY. RemaRKs 89000ZE1000 TOOL KIT ............1....INCLUDES ITEMS W/# 89218ZE1000 WRENCH COMP. (SPARK PLUG) 89219805000 HANDLE, BOX WRENCH 9900110120 SAPNNER, 10X12 9900114170 SAPNNER, 14X17 9900802300 BAG TOOL gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 85...

  • Page 86: Terms And Conditions Of Sale - Parts

    Multiquip be $5.00. meeting this requirement. liable for loss of profi t or good will or for any Special order items.
  • Page 87 nOtes gaC9.7HZ 60 HZ geNeRaTOR • OpeRaTiON aNd paRTs maNual — Rev. #2 (03/31/10) — page 87...
  • Page 88 © COPYRIGHT 2010, MULTIQUIP INC. Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

Table of Contents